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The BFGoodrich Company Geon Vinyl Division
6100 Oak Tree Boulevard Cleveland, Ohio 44131 216-447-6000
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Mr. Robert H. Burnett The Vinyl. Institute 155 Route 46 West Wayne, NJ 07470
Dear Hr. Burnett:
Attached is a report on the visit that Bud Hall and I made with the group at DESC. There are a few items for review within the EMC to see how much effort should be spent here.
Please do not.hesitate to call me if you have any questions.
cc: Pat Benkner. Len Krauskopf
..' Mary Mahon Rick Smith . Darv JStanowick
Sincerely, -
B.F. Goodrich Co'. Geon Vinyl^Division
Thomas W. Williams Technical Manager
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November 23, 1992
To:
VI EMC Members
From:-
Tom Williams
Subject: VI TRIP TO DESC
Bud Hall of Vista and I visited a group at Defense Electronics Supply Center (DESC) as representatives of the Vinyl Institute. A press release, picked up by an electrical trade journal prompted our visit. The essence of the release is that PVC is one of the materials that DESC plans to phase out. Our objectives included:
1. Find out why DESC's Hazardous. Materials Minimization (HMMIN) group included PVC in this initial effort, and
2. Get a better definition of the steps to be taken.
The participants are listed at the end of this document.
We started the meeting by indicating our problem with the
press release and the very probable misinterpretation of
statements. Not to mention the fact that PVC is on a list
being reviewed by a HazMat group.
Dave Moore agreed in
principle with our concern and indicated he had heard or
expected to hear from others representing other materials on
the list. He. welcomed input from (Dan Stanowick: Any ideas?)
The most;. recent impetus to eliminate PVC as a wire insulation/jacket material was fueled by a 1987/1988 investigation done by Support Systems Associates, Inc., of San Antonio, TX. This was done for the San Antonio Air Logistics Command. The following is lifted from the Introduction.
A prime example would be the utilization of
polyvinyl chloride (PVC) which is banned for
Air Force use by MIL-STD-1587. Most people
think of PVC as an innocuous plastic used in
household plumbing and lawn furniture. PVC is
the most commonly used insulating and
jacketing material in electronic cable
assemblies.
. . . PVC decomposes
autocatalytically and leads to corrosion
problems in wiring and its' adjacent
structures.
For example, a common cable
weighing ten pounds using PVC as a prime
insulating
material
would
contain
approximately five pounds of PVC. This five
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pounds of PVC will outgas over 2.5 pounds during a
period of as little as five years.
This
decomposition will occur faster or slower due to
the environment in which it is used. The outgassed
material is hydrogen chloride gas, which when mixed
with normal moisture in the air, results in
hydrochloric acid.
This hydrochloric acid mist
inside of electronic equipment will inevitably lead
to corrosion which will negatively affect the
operation and life cycle of the equipment.
Bud Hall is obtaining a full copy of the report.
The game plan to eliminate PVC from wiring in weapons systems in now at this point. MIL-STD-454 directs the reviewing activity, DESC-EMT, to flag PVC use in systems designs. The design is then returned to the contractor, usually accompanied by recommended alternatives, x-link PE or fluoropolymer. The contractor must then get a waiver from the contracting agency - Air Force, Navy, etc. - or specify the alternative material. We were told the latter occurs more often than not.
The HMMIN plan for reducing (eliminating) the use of PVC includes several individual active projects. One of these is: Project 59GP-D107 is "Engineering Practices Study to Develop a DESC PVC reduction Plan." It would appear as though the "flag" policy is a good start.
Action To Be Taken:
Bud Hall to obtain and distribute the SSA, Inc. report Technical Committee review of report and recommendations Letter to Dave Koore re press release recommendations - Contact Bob Showalter at DESC EPE re revising MILSTD-454 - Supply literature to the Hazardous Technical Information Service in Richmond, VA.
Meeting Participants:
Bud Hall, Vista Tom Williams, B.F. Goodrich Dave Moore, DESC-EMM Carl Dello-Stritto, DESC-EMT Nancy Christolear, DESC-EMM Bill Carpenter, DESC-EMT Jack Begley, DESC-EMT
Ron Gary, DESC-EMT Bob Jackson, DESC-ES
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