Document mqkMb9OY88VmJqebY20Qj8kxZ
THE JOURNAL OF
STDUSTRIAI JL
AND
KJ
^v"*' 'l *-ii
* VOLUME 28
JANUARY, J5^6--NOVEMBER, j94b
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' PUBUSHED BY
THE WILLIAMS & WILKINS COMPANY
Baltimore, Md.
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A HEALTH SURVEY OF PIPE COVERING OPERATIONS IN
CONSTRUCTING NAVAL VESSELS'* .
.
.ter E. Fleischer* Frederick J. Viles, Jr.,5 Robert L. Gads* and Philip Drinker4
N INDUSTRIAL health inspection of an important U. S. Navy Contract Yard indicated that dustiness from miscellaneous
covering operations was considerable and that r of the employees had what appeared to be itosis. This is a well-known industrial disease id by only one thing--prolonged breathing of >tos dust. The rfmtral manifestations are mess of breath and an unusual chest picture I-ray. In industry the disease is often disg, but it is much less frequent than silicosis, which it ve^ properly is classed, was not felt that experience in a single yard enough to justify any general statements on ing conditions in other yards, and certainly no cause for alarm, but the results warranted r-ups elsewhere. Accordingly, arrangements
made to examine by chest X-ray the pipe reis in two Government- Navy Yards, A and nd in two Navy Contract Yards, C and D. ninarions were made of the working conditions ding dust counts of the air breathed with jseopic and chemical analysis of the dust
5 would point out that this procedure is unary in making such surveys of occupational ses--medical examination of the workers a study of the nature and concentration of aontammants in the air breathed. ;
Pipe Covering Material .
.
i important ingredient of pipe covering
rial used on U. S. Navy vessels is amosite.
mineral is a magnesium iron silicate of
ble composition. The name is tbe generic
or an asbestos type of fibrous mineral mined
uth Africa.
-*
e chief reasons for the wide use of amosite
eeeived for publication September 21, 1945.
shed by permission cf the U. S. Navy. The opin-
nd assertions contained herein are the private ones
writers, and are not to be construed as official or
dag the views of the Navy Department or the
; service at large.
'
>mdr. MC, US.VR, Asst- Chief Health Consultant
tut- H(S) USNR, Health Consultant.
euL H(S) USXR, Health Consultant. .
oie: Health Consultant, U. S. Maritime Commis-
felt and pipe covering in naval wort are its low
thermal conductivity, light weight, strength, and
refractoriness. ` When the felt and pipe covering
were first developed, we were still building vessels
under the Washington Treaty of Limitations in
Tonnage, and every pound saved meant that much
more armor, guns or ammunition for a given
displacement, to say nothing of more economic
operation for die weight involved in insulation.
Amosite pipe covering weighs about 14 pounds
per cubic foot, with a temperature limit of 750*F.
as compared to magnesia with a weight of 16
pounds per cubic foot, and a temperature limit of
500 F. High' temperature amosite pipe covering
weighs about 18 pounds per cubic foot as compared
to 26 pounds per cubic foot for other high temper
ature insulations. Because of the lower con
ductivity and the higher temperature limit of
the amosite type, less of it need be used in a com
bination covering than other types of insulations.
The development of amosite felt started in
1934 when a need existed to secure a thermal
insulation lighter in weight and thermally more
efficient than the materials (blocks and cement or
asbestos blankets) which were then being used
on destroyer turbines. The Navy approved the
type developed by-a manufacturer in September,
1934. Originally amosite was used only for
turbine insulation, but it proved so satisfactory
that its field of application enlarged to indude
insulation of valves, fittings, flanges, etc. From-
the initial destroyer, it has been used on almost
all the destroyers built since that rime and on
all other combat vessels built since before the
War.. . .
'
Pipe covering was a later development- in late
1935 and early 1936. Due to the manufacturing
problems involved, it took a longer time to evolve
into a satisfactory shape, and its first use on naval'
vessels was in 1937. Since that time its use has
spread markedly and it was used on the great
majority of naval combat vessels built during
WTorld War IL ..
Water-repellent amosite felt was developed
during tbe early part of 1942, as a replacement
for hair felt in the insulation of cold water lines,
to prevent sweating. Hair felt had the disad-
UCC 017586
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JOURNAL Of INDUSTRIAL HYGIENE AND TOXITOLOCY
[W. It. m. 1
Jon. Ji-
vantage of being combustible and as it was organic, when it became wet it moulded or rotted and could harbor vermin. At this lime fires on boaid certain naval vessels convinced the Navy of the desirability of eliminating any combustible material from on board ship. Eventually water* repellent amosite was made in strips of 50 foot lengths and of suitable width to enclose the circumference of the pipe and enclosed in an extremely light-weight muslin to facilitate hand ling and reduce the dust, which the water-re pellent agent accentuated.
L Description or Operations and Worzznc Environment
Asbestosis results from breathing asbestos
fibers of relatively long length, such as 15 to 75
microns. It is not caused by breathing chopped
up asbestos fibers of one or two microns (1).
Therefore we are concerned with the presence in
air of asbestos fibers which can be seen as such
under low power of the ordinary microscope.
The clinical picture of asbestosis can easily
be complicated by the presence of diatomaceous
earth, a form of amorphous silica, which can
cause silicosis and is probably a more serious
health risk than asbestosis.
*
Another dust which may be present is magnesia,
MgO, which is in very common use as a heat
insulator and is harmless.
Therefore our analyses were done to indicate
how much fibrous type of asbestos dust was
present in the air breathed, how much silica was
present (especially as diatomaceous earth), and
how much of the harmless ingredients like iron
oxide and carbonates.
.
Pipe covering may be divided into seven different
operations as follows:
1. Laying out end cutting 2. Bond saw cutting 3. Sewing end preparation of boots and jackets 4. Cement mixing 5. lidding 6. Grinding ' 7. Installation on board ship
1. Laying out and cutting
Rolls of the insulating felt are unwrapped and
unrolled on a large layout table or on the floor
of the shop. This material, with the exception
of the type known as water repellent amosite, is
then well wetted with a fine water spray. It
is marked into measured sections and cut with
a rotary' electric hand saw. The cut sections are
rolled up and either used immediately or stacked
in the storeroom.
For the ir with ashes;
Usually one to three workers are employed at
of wa*
this operation. During the handling, unwrapping
lharV-
and unrolling of the asbestos, considerable dust
small
arises, but appears to settle readily. A very fine
a pail
water spray should be used for wetting down the
when
material as a high velocity spray stirs up dust.
mirin;
Once it is wetted the handling and cutting of the
mixin
material causes little visible dust. AH of the
separ.
four yards surveyed wet down the insulating
The c
material described above. *
of ex
One NavyYard has an elaborate exhaust system
or be
for the layout table. The entire top of this table
Pet
is covered with small perforations through which
dicatt
the air is exhausted. This table is sufficiently
may '
large that no more than two-thirds of the top is
5.
ever covered with material and room air is thereby
Me
exhausted through the other third. While no
tion 1
velocity or capacity measurements were made
form
on this system, data presented later in the report
insul:
indicate that this control measure had a marked
sectic
effect in reducing the dust count.
with
2. Band saw cutting
with
A standard band saw such as is found in wood- .*
insul
working shops is used to cut insulation blocks and
to b:
boards into .desired shapes. This operation USU2.
produces large amounts of air-borne dust, most - . oper.
of which settles slowly. Normally there is only .. oper
one worker on this operation at any one time.
prot<
Inasmuch, as this is a very dusty operation,
. 6.
the band saw should be enclosed in a room by . Sc
itself and should be equipped with adequate local
prefi
exhaust ventilation both above and below the
up :
saw table. Because of the mechanical
cemt
in locating this exhaust properly, some of the dust will escape into the air and the operator should
dust quer
therefore wear an approved dust respirator. . 3. Sewing and preparation of bods end jackets
In this operation jacket covers for valves and pipe joints are fabricated. The work consists of cutting asbestos doth with shears, padding the
expc gene resp * 7. `T
jackets with insulating material, and sewing with wire or asbestos cord. These operations give rise to only slight amounts of visible dust, and exhaust ventilation and respiratory protection are neither required nor used. There is usually
Vx* wra %.and
i* or :
1
a large number of workers doing this operation in one large room.
; son ' #mix
4. Cement mixing
. `a s
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UCC . 017587 -
*
*' . -. :f\Z
nrK COVERING OPERATIONS
11
protection and to give a neat appearance
ulalion on board ship is usually covered
cment containing & high percentage of
5 fibers. In mixing, llie proper amount
r is added to the dry asbestos cement and.
;hly agitated with a hoe. Occasionally
amounts of asbestos cement are mixed in
.vith a treweL Considerable dust is raised
Lhe asbestos cement is dumped into the
trough and during the early stages of
. Ordinarily this process is done in a
e room and only one operator is exposed,
istiness of this operation warrants the use
aun ventilation or respiratory protection
:, although neither is generally used.
>graphic analyses of asbestos cement in-
that the amount of diatomaccous earth
: as high as 87 per cent by count
hiding
ling is the process of building up the insula-
fit odd shapes of boDerwork and piping. A
made to the exact shape of the part to be
id. Block insulation is laid on, adjoining
> glued together, exposed surfaces sealed
bestos cement and the whole mold covered
sbestos doth. When dry', the molded
on can be lifted on the form' and is ready
nstalled on board shy. This operation is
done in the shop next to the * sewing
tax. Very little dust is produced from this
on and no special ventilation or respiratory
ion is required.
inding
.
al shipyards reclaim then scrap pieces of
icated sections of insulation by grinding
; material and using it in the asbestos
all of which contributes considerable
ss. Normally this job is done at infre-
intervals and only one or two men are
l, but the operation should be isolated,
room exhaust supplied and an approved
or worn by the operator.
slcliclitm of pipe covering on board ship
: are a number of operations involved in
vering on board ship. Insulation felt is
i and pounded tightly around large pipes
ats and fastened firmly in place with wire
stos cord. Pipes and boilers are covered
rcfabricatcd sections, which necessitates
and sewing to fit the sections. Ready
icment is applied to fill in spaces and give
thcr finish. Some insulation is wrapped
with glass doth or asbestos doth for greater strength. The only operations that produce much dust arc the wrapping and pounding of amositc and the sewing of sections.
Nearly all of the compartments on board ship are involved in this work, although most of it is concentrated in the machinery spaces. Usually the greater number of pipe coverers work on board ship and relatively few men in the shop. The spacing of workers ranges from one or two men doing a small job in a living space to as many as twenty or thirty men working on ten or more jobs in the engine room. Temporary exhaust ventilation is seldom used on board ship for pipe covering and very few of the workers wear respir ators.
Because of the varied nature of pipe covering operations in ship compartments, general exhaust ventilation is to be preferred. If the compartment is large, sudx as the main engine room, five air changes per hour are needed. In small com partments, such as living spaces, ten to fifteen air changes per hour are required.'
'
IL Composition op Materials Used
According to Navy Specification the rovings
of asbestos insulating fdt (amosite) shall contain
not less than 95 per cent asbestos fiber of the
following composition:
.
Silica (SiOa) per cent minimum................ ........... 47.5 Iron oride (Fe:Oj) per cent maximum...................45.0 Magnesium oxide (MgO) per cent minimum......... 6.0
Typical analysis of the two types of asbestos
fibers in general use are tabulated below:.
CkryttliU
AmiiU
Silica (SiOi)......................... 39.05%........... 50.24% Magnesia (MgO)................. 40.07%............ 3.96%
Alumina (AJsOa)................. 3.67%.....................
Ferric oxide (FegOi)........... \ - ............ 7.80% . Ferrous oxide (FeO).......... / * ........... 32.00%
Sodium oxide (Na-O)....... ....................... 2.12%
Combined water (N-O).........14.48%............ 3.00%
Therefore amosite alone w21 not comply with * Navy Specifications because of the low magnesia content and must be mixed with chrysotSe asbestos to equal or exceed the 6.0 per cent mini mum value for magnesia. On the other hand, duysotilc cannot be used alone because of its silica content which is below the minimum 47.5 per cent specified by the Navy. The two types
' A2
- .UCC 017588
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3
12
JOURNAL OF INDUSTRIAL HYGIENE AND TOXICOLOGY
fee/. 2&, no. J
of asbestos fibers must be mixed together in the and sewing were done with a small amount of
proper proportions to satisfy the values set for space for storage. Cross draft ventilation was
magnesia, and silica. The amounts of these provided by open windows on both sides of the
materials used to form this mixture ihcrcforc- room.
-
would be 6-43 per cent chrysotile asbestos and Work on board ship was not supplied with
94-57 per cent amosile asbestos.
exhaust ventilation.
These two fibers differ mainly in their physical No asbestos workers were found wearing res
characteristics. Chrysotile is capable of being pirators.
readily separated into very fine fibers with a soft U. S. Kevy Yard B.
silky feel, whereas amosite is harsher and requires There were 50 men working in the shop and 700
more manipulation to fiberize it. One authority men on board ship. The shop was divided into
has stated that the chrysotile has the finest in four main rooms: Layout, Sewing, Cement, and
dividual fibers, and amosite the coarsest. Be- Storage and Band saw combined. With the
TABLE 1 Summary or Materials Used at Each Yard tzx Mokes
XAVTYAaSA
VAvrnut
COKTXAC? Y*a e
Amosite
58,200 sq. ft.
50,000 sq. ft
40,000 sq. fL
Amosite (water-repellent) -- 15,000 sq. ft.
--
Prefabricated sections (molded and block)
600 sq. ft.
1,200 sq. fL ' 1,750 sq.fL
39,900 linear ft. 115,000 linear it. 18,800 linear fL
Asbestos doth '
76,500 sq. fL
106,600 sq. ft.
34,700 sq. fL
Metallic twine Asbestos yarn
.
1501b. *
Asbestos paper
.--
. 5,500 sq. fL
4,000 sq. fL
Asbestos board
2,700 linear ft. 6,000 sq. fL
150 sq.fL
Asbestos cement
34,400 lb.
15,0001b.
57,5001b.
coKntAcr Y*a 6,325 sq. fL 3,300 sq. fL
15,700 linear fL 40,000 sq.fL
5,500 sq.fL --
38,500 lb.
cause of this difference we may suspect a decided exception of the Cement Room, the doors between
decrease in the number of respirable fibers (below these were normally left open.
200 microns in length and 5 microns in diameter) The work in the Sewing Room consisted mostly
whenever amosite is used in preference to chrysotile of fabricating and sewing valve boots and jackets.
asbestos. *
.
( All the cement used on board ship was mixed in
the Cement Room. There was no exhaust ven-
III. Pipe Covering Facilities at Individual tOation for either'the Sewing or Cement Room.
Shipyards
' . The band saw was equipped with a flexible exhaust
U.S. Nary Yard A.
tube above the table and an exhaust around the
There were S4 men working in the shop and blade below the saw table. The layout table
467 men on board ship. The shop was divided was equipped with exhaust ventilation as described
into two rooms, one of which was primarily for above. There was no exhaust ventilation supplied
storage and occasional grinding and band saw on board ship for pipe covering and no workers
cutting operations. The only mechanical exhaust were found wearing respirators.
'
ventilation in the shop was provided for the grind Contract Yard C.
ing, miring and band saw cutting operations and There were 51 men working in the shop and 123
was inadequate. * In the other room layout, cutting on board ship. Layout, cutting and cement
A21 42 3W
Jen. IS^
miring respirai procedu fabrica: carried was dor
Mate room a respirai through a part c There other l pipe co\ walls a frequer. cleaner, applied
Cmir There working were dc and jac fabrics', smaller and cu and fire in eitbt on boar in a cor who vc man w: was no
IV. An
Ther or safe Dreessc the asl partide for tha that tk ing ind In ter specific for son rotate 1 large s: in dust
In c coverer
UCC 017589
rirr. covering ormumoNS
13
j" vvre done at one end of the shop. Dust
riiors were occasionally worn during these
rdures. At the other end of the shop the
Lotion of bools, jackets and molds were
-d out. A small amount of such fabrication
done on "board ship.
.
.
iterial was cut with a band saw in a separate
and the operator wore an approved dust
rator. The dust from this saw was exhausted
:gh a slot under the table which caught only
t of the dust given off above, the table,
ere was no exhaust ventilation in the shop,
than for the band saw, and none for the
:overiag operations on board ship. All floors,
and rafters of the shop were cleaned at
snt intervals with an industrial vacuum
tr. Most pipe covering on board ship was
:d in the evening during the second shift.
ttract Yard D.
.
ere-were 8 men in .the shop and 160 men
sg on board ship. * Pipe covering operations
done in two shops. In the main one, boots
sekets for pipe valves and connections were
ated and surplus material stored. In the
ir shop the operations .consisted of layout
fitting of amosite, water repellent amosite
ire felt. There was no exhaust ventilation
ler shop nor for the pipe covering operation
ird ship. All the asbestos cement was mixed
unpartment on board ship. The only worker
vore an approved dust respirator was the
vho cut the two types of amosite. There
0 band saw cutting of asbestos in this yard.
xalyses of Settled Dust and Dust Counts *
re are no established figures for permissible e dustiness in pipe covering operations, icxf et ah (2) in their study of asbestosis in bestos textile industry suggested 5 million es of total dust by iropinger as a threshold at industry. We should like to point out he asbestos textile and asbestos pipe cover1 ustries differ widely in their dust exposures. ctUe plants workers usually continue at : jobs with fairly constant dust exposures me years, whereas the pipe coverer may between shop and ship and from small to ship compartments with a unde variation t exposure. rontrast to the textile worker, the pipe :'s materials differ markedly in their as
bestos content, ranging from 85 per cent magnesia (10-15/o asbestos) to amosite (95% asbestos). When asbestos cements contain large amounts of diatomaccous earth there is a resultant silicosis hazard as indicated above.
In .general we feci that-dust counts below 5 million particles per cubic foot by Konimeter indicate good dust control.
Our figures in Table 2 were determined by the Konimeter and not with the impingcr instrument. We used the Konimeter because it is light, easily portable and takes records which can beJtept indefinitely. As is indicated in Table 3, the dustiest operations are band saw cutting, cement mixing, and installation on board ship.
. * V. Medical Findings
The incidence of asbestosis among pipe coverers
as determined by chest X-ray is given in Table
4. The relation between years of exposure and
per cent asbestosis is included in Table 5.
Due to frequent turnover of shipyard workers
and the length of time required to X-ray a large
number of workers, the number X-rayed may not
equal the number of pipe coverera. At Contract
Yard C X-rays were examined of men who bad left
the yard while at Navy Yard B a few pipe coverexs
were not X-rayed. At Navy Yard A the' 48
X-rayed out of 551 were all older men working
in the shop. '
*
Some of these pipe coverers had had pre-shipyard
experience in the asbestos industry, but the tables
are based solely on shipyard exposure. At
Contract Yard C, for example, the Asbestos Shop
estimated that about one-third of their pipe
coverers had worked with asbestos before coming
to the yard.
.
The one case of advanced asbestosis at Contract
Yard C had worked, in the asbestos industry for
23 years before coming to work in the yard. At
Contract Yard D the two cases of moderate
asbestosis had worked 22 years and 30 years at
pipe covering in their yard.
. All of the X-ray films used in the above data
were first read by roentgenologists of the Medical
Department of the yard and then by one of the
authors (W. E. F.). Dr. W. C. Dreessen, U. S.
P. H. S., was kind enough to examine the three
positive plates and be agreed on the diagnosis.
Since only three workers out of the 1074 X-rayed
had asbestosis, and each of the three had been
a pipe coverer for more than 20 jtats, it would
55*?-
A2 1
UCC 017590
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onunw
Layout and cutting Navy Yard A.......... Navy Yard B.......... Contract Yard C.... Contract Yard D...
TABLE 2
Analyscs o>* Sr.TnxD Dost ax Air Sawizs
u
its rev? LESS IRAK to
KICtONS BY COUNT
nurr count* CMJ'J'CF)*
Vv* ev*> mwsi cXar. uw *we
IS
ss* aO. '*H Slf-l
r
O * O Z"
Total dust ts;e of Avtrcount* a
ASBESTOS BUR
JUnsr c.f Aver couat* *te
mcccr
ASBESTOS
(raase)
95 16 9S 10 95 30 95 26
6 tr tr tr
3.5- E.7 6.10.21-0.50 0.35 5.7- 6.0 1.6- 6.5 4.2 0.01-0.54 0.23 0.6- 7.9 17.1- 25.2 20.5 1.15-4.302.18 6.6-19.5 6.5- 16.5 10.9 0.09-1.16*0.63 1.4- 8.7
Cutting with band saw Navy Yard A........... Navy Yard B..'....... Contract Yard C....
98 98
11.0- 19.2 15.1 0.10-0.14 0.12 0.7- 0.9 [32.4- 46.6i39.5 2.8- 3.2 .0 6.5- 8.7 18.2-100+ 73+ .9-12.8 6.19 4.3-12.8
Molding operation* Contract Yard C. Contract Yard D.
9S 95
Sewing & prep, of boots &
jackets
Navy Yard A.....................
Navy Yard B (Sewing as
bestos cloth)
9S
(Stuffing with amcsite)... 9S
Contract Yard C... ......... 95
Contract Yard D................ 98
3.5- 6.1 4.6 .01- .06 0.03 0.3 -1.0
3.3- 6.0 6.8 0.0- 9.4 0.1 0. -6.4
2.1 2.1 0.
.3 0.
.10.6- 12.3 11.4 .45- .79 .62 3.7 -7.4
3.9- 10.9 6 00 ' - .05 .03 0. -0.5
Storeroom Contract Yard D...
95 15
26 32 12
Cement mixing Navy Yard A................... . Navy Yard B..................... Contract Yard C................ Contract Yard D (on board ship).............................
5.4- 30+ 31+ 0. -0.52 0.2 0. - 0.7 67. -100+ 84+ 1.6 -1.7 1.7 1.4- 2.5 33.8- 4S.7 41.3 1.6 -4.7 13.1 4.7-10.0
19.6- 40.0 32 10. - .02 :oi 0. - .001
Grinding scrap materials Navy Yard A....... .
88 20 16 10 33 12 15 9.4-100+ 50+ 0. -1.6 .47 0. -2.6
General room Navy Yard A.............. . Navy \ ard B.
Contract Yard C.......... Contract Yard D..........
0.2- 24.6 10.0 0; -1. o.cs .02-0.3 1.6- 3.3 2.4 0. - .01 .01 0. -0.6
0.0- 21.6 14.2 0.34-1.7 .8 3.8 -7.9
3.9- 10.9 6.0 0. - .05 .02 0. -0.5
Aboard ship Navy Yard A.... Navy* Yard B.... Contract Yard C. Contract Yard D.
65. -250. 142 10. -0.17 0.02 0. -0.05 S4.4-192.0 12S 1.36-5.21 2.8 1.1 -3.7 25.5- 9.0 49.20.23-2.38 1.10 0.5 -6.8
8.0- 22.1 11.ojo. -0. 21j0.03 0. -1.0
Note: MPPCF Million particles of dust per cubic foot of air. 14
A 2 1 42 b
Jen. I94Q
oruu
Layout and cutt' Band saw cuttin Sewing and fabr. Cement mixing.. Grinding.......... General room...
Shop average. Ship average. Note: MPP
IKC3DEXCZ OT
sarrsAaD
Navy Yard A. Navy Yard B. Contract Yard Contract Yard
Totals........
Helatioxser*
Navy Yard A
Navy Yard B
Contract Ya:
Contract Ya;
UCC 017591
>-J PIPE COVERING OPERATIONS
15
TABLE 3 Couj'af.json or Dustiness of Various Off.ratioxs in Each Shipyard
munes
NAVY YAKD A
NAVY YAKS
COKTUCT YAKB C
COKTtACT YAkO B
Tout dust
Asbestos dust
Toul dust
Asbestos * dust
Toul dust
Asbestos dust -
Toul dust
Asbestos dust
t and cutting................... aw cutting...................... ; and fabrication.............. it miring..........................
B*......................... .........
upper
6.1
15.1 4.8 31.0 50.0 10.0
0.35 0.12 0.03 0.2 0.47 0.08
UPPCF
4.2 0.23 39.5 3.0 4.8 0.1 84.0 1.7
-- 2.4 0.01
UPPCF
20.5 2.18 73.0 6.19 11.4 0.62 41.3 3.1
-- 14.2 0.8
UPPCF 10.9 0.63
-- 6.0 0.03 32.0 0.01
6.0 0.02
o average.......................... 30.0 0.25
26.9 1.0
142.0 0.02 128.0 2.8
32.0 49.2
2.6 1.1
7.6 0.23 11.0 0.03
'eta MPPCF * Million particles of dust per cubic foot of air.
TABLE 4 oence op Asbestosts Among Pits Coverers
stowen
errrve ccvxs-
w
x-
XAVZXt
XVMBXK or exist or AS1U70KS
Mini* Mod* Ad saal ente vanced
Yard A. *.... 551 48 0 0 0 Yard B.......... 750 662 0 0 0 act Yard C.... 174 196 0 0 1 act Yard D... 168 168 0 2 0
appear that asbestos pipe covering of naval vessels is a relatively safe occupation. However, it must be remembered that these men rotated among the various operations of pipe covering and were not continually exposed to high concentrations of asbestos dust as found in band saw cutting and cement mixing. The suggestions made relative to exhaust ventilation and respiratory protection are therefore of value in maintaining this .low incidence of asbestosis.
1633jjs* oooeooao* 1074
0
2
1
* Discussion The extremely low incidence of asbestosis
found, 0.29 per cent, or 3 cases out of 1074 pipe
TABLE 5
tionship Between Length or Exposure and Incidence or Asbestosis
MRTYASS
TEAM IS rot COVTMHO ' EKBUSTKY
0-2
2-S
5-10
10 plus
Exposed.......... 26 13 8 3 Yard A * Affected.......... 0 0 0 0
Percentage.... 0% 0% 0% 0%
coverers, stands in marked contrast to the high, dust concentration found in several of the pipe covering operations. As shown in Table 3, the total dust concentration for band saw cutting ranged from 13.1 to 73.0 million particles per cubic feet, for cement mixing from 31.0 to 84.0, and for installation on board ship, from 11.0 to 142.0. ' Tne solution of this apparent discrepancy lies in a characteristic peculiar to the pipe covering trade, that is lack of a necessity for specialization. In general, pipe coverers are capable of doing all of
[Exposed.......... 225 435 67 22 * Yard B j Affected.......... 0 0 0 0.
[Percentage.... 0% 0% 0% 0%
' Exposed.... met Yard C * Affected....
Percentage..
0 105 45 17 0 001 0% 0% 0% 6%
the operations described above, and tbe worker may be changed from one operation to another or to different jobs in the same type of operation without loss of efficiency and according to the demands of ship construction. It is therefore apparent that a pipe coverer's environment may change every few days or few weeks at the most
with a constant fluctuation in the dust concentra
[Exposed... met Yard D j Affected....
[Percentage.
26 . 118 . .5 9*c- 0 .V i \
03, -07c 0,7c 22%
tion which he breathes. Therefore, the figures given iy Table 3 for shop average and ship average
cannct:give a composite picture of the asbestos
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JOURNAL OF INDUSTRIE HYGIENE AND TOXICOLOGY
froL ZS, no. J
dust that a worker may breathe over a period ol years. It is further apparent that to obtain r.uch a picture, daily dust counts at each specific job in each ship compartment and in the shop .together with the time spent on each job would have to be compiled separately for each worker. In this respect, asbestos pipe covering differs markedly from the asbestos textile industry where dust concentrations for an operation do not fluctuate widely and where a worker will usually remain at a specific job for some yean.
A further factor in maintaining a low incidence of asbestosis is that in band saw cutting, grinding, and cement mixing only one or two men are in volved and the work is usually done at infrequent intervals such as several times a week..
Finally, pipe coverers also apply glass wool, rock wool, magnesia, and other types of non asbestos insulation, all of which decreases the amount of exposure to asbestos dust. It seems likely to us that if the pipe coverers Studied had worked stcadQy at any of the above operations where the amount of asbestos dust in the air was consistently high, the incidence of asbestosis
among these workers would have been considerably greater. In view of the varied character of the environmental dust exposure in the pipe covering industry on naval vcssels.it is manifestly impossible to set a threshold.
VI. Conclusion's
1. The character of asbestos pipe covering industry on board naval vessels is such that conclusions drawn from other asbestos industries such as textiles, cannot be applied.
2. The operations of band saw cutting, grinding, cement mixing, and installation on board ship should be equipped with exhaust ventilation to keep the total dust concentration low.
3. The incidence of asbestosis among pipe coverers in the shipyards studied was low, 0.29 per cent or 3 cases out of 1074. In view of the nature of shipyard pipe covering work, this low incidence is not surprising.
4. Since each of the 3 cases of asbestosis had worked at asbestos pipe covering in shipyards for more than 20 years, it may be concluded that such pipe covering is not a dangerous occupation.
* REFERENCES . *
(1) Laxza, A. J.: Silicosis and asbestosis. Oxford University Press, New York, New York, 193S.
(2) Paresse.v, W. C et al.: A study of asbestosis in the asbestos textile industry. BulL No. 241, Public Health Service, U. S. Treasury Department, 1938.
(3) Fakev, J. C: Ships and aircraft of the United States Fleet. 2nd War Edition, 1944. Pub- . Kshed by Ships and Aircraft, 1265 Broadway, New York, New York. '. .
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