Document mqXkqEZ7ex3w0Qp3Myrq4zRqB

IN< . LSCAHBIA PLANT INTEROFFICE MEMORANDUM. To: Distribution From: J T Kant Re: Engineering Estimate EE 421-214-I-Rev. 3 Date: Copies: 26 March 1979 C. Simpson J. W. Moody Attached is engineering estimate and project scope EE 421-214-I-Rev. 3 which provides for the proposed relocation of the Bacharach controls for the PVC plant. JTK:sl attchs k AP00026667 DY DATE MADE CHECKED wT ~>/i f approved^! /-r /-V APPROVED REV. HO. *^Ay' gr/t fflfitLs) mmJ ENOINEERIMO STANDARD ENGINEERING ESTIMATE EE 421-214-I-Rev.3 TOTAL EXPENDITURE - $65,800 I. INTRODUCTION This project provides for relocating the electronics from a corrosive atmosphere to the clean environment of the CRT room in the PVC plant. Benefits include being able to monitor all the field units as well as protecting the electronics. II. COST SUMMARY The total estimated cost for the project is: Direct Capital - $46,800 Indirects & Overheads - 19,000 TOTAL - $65,800 III. PROJECT TIMING The total project is expected to be completed eight to ten weeks after CEA approval. IV. DESIGN A. VCL monitor to be 40 channels mounted in a standard . rack mount version 19" wide x 12" high. B. Alarms to tie in to a point on-the existing panalarm. 1 JTK:si Distribution: C. R. Simpson J. W. Moody AP00026668 TITLE AIR PRODUCTS AND CHEMICALS, INC. LOCATION: RELOCATE DACIIAKACH CONTROLS TO CRT ROOM pvc: 1 ITEM 1 2 DESCRIPTION Analyzers & Controls. Alarms & Indicators Electrical Conduit. Fittings. Supplies, Interconnecting Wiring, Etc. UNIT COST LABOR MATERIAL TOTAL 2900 25200 28100 11700 7000 ' 18700 SUBTOTAL 14600 32200 46800 Sales Tax, Freight, MPA's Field Construction Eauipment Rentals Field Overhead Startup Services Engineering 400 200 8000 1800 1600 1000 1800 lb00 1000 400 200 8000 SUBTOTAL CONTINGENCY SUBTOTAL 10* 23200 36600 ' 59800 6000 OVERHEAD RAND TOTAL 65,800 NAME ,T, Kent DATE 2f> March 1979 E. P. AFE/ACCT. No. PRELIMINAR^Q FIRM (3 COMPLETION SHEETS OF m2m REVISION OF EE- 4 21-.21 'I estimate; w. rr. 421-21 4-J-- AP00026669 oombys-db' -W gas/vapoir monitoring & detecting aysbems protect fives and plant equipment... with exclusive new features___ improved reliability ! i AP00026670 -.1 T i' i v-'V1-' `0 -- I'/a . vertical seal* Indicator , (VSI). proven to be more rsy/y easily interpreted at a \~f-JV glance than other type*; 'I Tv.r direct-reading, 0-100% '-,"7v- LFL (Lower Flammable Limit) i i'-.'*'. , dual programmable. . alarms, independently * t?.~adjustable, for wtrning i ' ; and danger levels - -v. flashing status liqhts' \indicate warning. Ganger, i . and fail modes * alarm set-point display, pushbutton- ` \j:`` nctuated shows warn and a/arm set-points on indicator and permits ."v*;- . adjustment without . .. ' r - interruption of monitoring functions solid state integrated 'Icircuits with r T:`iscos/Mos logic ; ! -. /I ` r>'-V 'I- . r,i .J' I ;ir: * built-in functional analysis circuit permits automatic, sequential testing of each function * 120vAC/12vDC dual power supply * external failure Input provides auxiliary alarm - capability td indicate status of other critical ' devices such as ' ventilation fans, low flow detectors, etc. e remote reset capability * slide-out Module with flexible-cable connections provides easy access to adjustments of alarm sat points, detector voltage, span and zero, remote 0-100 millivolt output, and circuit test points . _. NOTE: Illustration is oversize (actual dimensions are 2-112" W x 5-1 /4" H). 1 A'. 5 AP00026671 SCOTT SERIES 9000 flexibility of d&stacT W- The requirements for protection against the hazards of combustible gases have long been recognized and well defined by individual industrial safety personnel working within the param eters of specific situations. In recent years, however, these re quirements have been compounded by the imposition of new sets of stipulations by governmental and other regulatory oodies. Scott's new Series 9000 Monitoring System is the only one o; its kind created with the instrument engineer specifically in mind. Series 9000 gives him great flexibility of system design, since n is fully compatible with the increasingly varied types of warning control, and interlock circuits now encountered in providing max imum safety for personnel and capital investment. At the sam.-time, further improvements have also been achieved in terms c\ electronic reliability, ease of maintenance through compone.-* and subassembly standarization, and aesthetics of the in stalled units. ANY UWCC.UE OPERATING FEATURES Consisting of two separate units, the Instrument Module and th-: Detector, the Scott Series 9000 Monitoring System contains mar . features previously unavailable. information-packed instrument Module Scott's Series 9000 Instrument Module incorporates compact solid state circuitry, with many features anticipating `omorrov. "state of the ar-tl' plus a number of dual-purpose incicating/ccr trolling units. As a result, the attractively designed 2-1 !2" x 5-1 front panel gives the operator more information and control cc tionsthan ever offered before in so small an instrument. Principe features appear in the oversize photo on page 5. explosion-proof11 Diffusion Detector The remotely-located Detector is an explosion-proof, low-ene'-g. high-efficiency assembly containing a plug-in, diffusion type sesor. An optional explosion-proof condulet, pre-wired to a termir. block for easy, 3-wire field installation is available. Outstandr characteristics of the Detector are: DC-powered, low-temperature catalytic filament operation pre vides life expectancy of two years or better Plug-in sensor unit is easily field replaceable corrosion-resistant, sintered stainless steel flame arrestors exclusive, patented zero and span calibration feature perm: (1) remote calibration of inaccessible detectors, and (2) venl cation of calibration in high ambient gas concentrations three-wire detector assembly with low-current, high signal t' noise characteristics can be located up to 4000 feet from Instrument module withoir extra amplification, using-14 gauge unshielded wire designed for use in Class I. Division 1, Groups B, C, and D heir ardous atmospheres Tht term "ExDlostorvProor* refers to the type of enclosure or housing s reouircd Dv Nation* AP00026672 y modular units offer many installation options The attractively designed basic unit in the Scott Series 900C Monitoring System consists of a removable front panel with vertical scale indicator (VSI). pushbuttons, and visual alarm lights, plus a compact chassis, permitting panel or wall instal lation in a number of different configurations. Actual field ap plications could involve anything from a single unit mounted sr an analyzer house to a conventional panel or multiple relav rack installation containing 50 or more Series 9000 Module; in a petrochemical control room, monitoring strategic points throughout a 100-acre site. Installation configurations include the following: single unit for panel mounting For mounting in 2-1 /2" x 6" cut out with 14'r available depth. multiple units for panel mounting Up to seven instrument modules in a horizontal row for panel mounting'. Required depth 14;* cutout 6" high x 2-1/2" wide per module housing. Optional bezel trim kits for 'neat, unified appearance. custom panel-mounted Standard instrument modules mounted and wired according to customer's individual require ments can be provided in various configurations. relay rack housing Factory-assembled unit consist ing of seven individual module housings and tray for mounur,;: in standard 19" relay rack. Ac commodates from one to sever, instrument modules and/cblank panels for unused modui= positions. 3 AP00026673 tZ99Z000dV t> i oo*a uo viou os$. J9AOO Suisnoq aq} Oumoiuaj inoqiiM paqsHduuoo oe sq ueo suoij'ejado (sisAieue leuondunj) jsaj pue *ojaz *}as -ay uaas aq 0} sjojeoipui |ensiA ||G EJILUjad ipiL|M J9AOO SSB|6 B MBuI'Misn(oaq ,pzatju1n-9ouxj-Hao..e2j1jnsXM'jo.o.6jd) -uoiscjdxa ue u| ainpotu a|6u(S v 006 I^POIAI ')iun .}oojd-uoiso|dxa pa}unouj-||eAA Ajaneq apiqaA aoiAjas jo jaijno ov Jaqjia luojj jawod jdaooe o) Appqe pue ')L|6|aM }q6i| -ssaupeduioo sji jo asneo -eq pun aiqejjod e se osie pasn aq ueo Ajessaoauun si 6ui}unoiu >pej Aepj jo iaued ajaqM uoqei -lejsui jo; teapi -pun jeinpouu auo 6uiuie}uoo Buqunouj aoej -jns jo ||eM joj (Q ,!q x H .. 11 x M-.. 11) Buisnoq oijseid papiouj v 0026 iapo|AI 'ejnsopua asodjnd |ejaua6 'pajunouj-ne/vv >ioej Aeiaj ,,6l pjepuejsuisjunouj A|qujasse ajqug -saoeds 6u!snoq pasnun ||tj sjaAOO >jue|q paqsiuij AjaAipej; -JV `sainpoiu pue sBujsnoq iuaiu -njisui lenpjAjpui uaXes oi auo uuojj ;o uopeiieisui p|8|; joj'Aejx ABJ} >|OBJ AB|SJ sjutujajinbftj uoumiodf pja9ui&u* iu8iiAt `p8u&iS8p-iuo]tnp joj tiqtt'CA* j* pue piijeisui sjiun jfjapouj uhm ueuiqtp p82unouj||M jo 6uiput)S<88jj L specifications--series 9000 Instrument Module Indication--vertical scale indication of Lower Flammable Limit, 0-100%. m uniform graduations status lights/pushbuttons color light indicates pushbutton function green blue yellow rea power on local reset flasning for: functional analysis (1) electrical failure and testing of sensor or any of the three lead wires (2| low power supply voltage (31 initial 35-sec. sensor warmup flashing, warning warning aiarm set* alarm status point disolav flasnmg, danger danger aiarm set* alarm status oomt disolav status relays--warning, danger, and failure relays. DPOT 3 amp., 120vAC. non-inductivs load general ourDdse standard: hermetically sealed optional warning and danger relays normally de-energited failure relay normally energised programmable functions latching or non-latching warning relay latching or non-latching danger relay relay actuation during functional analysis and testing auxiliary remote inputs remote reset, by contact closure failure mode, by contact closure power requirements 120 volt AC. 50/G0 Ht or 12 volt DC voltage variation permissible. 10% 12 watts maximum with two sensors ambient temperature range 0 to 50'C temperature effect, less than 3% full scale over temperature range vibration 10-30 Ha ... 1,0mm total excursion 31-100 Hz. . 2g acceleration peak Detector type diffusion, for combustible gases/vapors, with catalytic lype filament. For use in hazardous areas. Class 1. Divi sion 1. Groups 3. C. and D construction -- ekpiosion-proof. stainless steel body and flame arrestor, containing plug-in sensor with gold plated connector pins and integral stainless steel flame arrestor detector assembly 3/4" NPT male remote calibration port 1/8" NPT range 0 to 100% LFL combustible gas accuracy 3% rasponaa time 3 seconds for 1 RC time constant with 50% LFL hydrogen temperature range -40C to +200*0 vibration 10-30 Hz ... 1,0mm total excursion 31 150 Hz.. 2g acceleration peak power requirement from Series 9000 Instrument Module C c special warning This equipment must be installed, operated, and serviced by competent, experienced personnel only and in accor dance with detailed instructions provided by Scott. Failure to calibrate the sensor according to instruc tions and/or allowing the sensor to be contaminated by harmful elements may render the sensor inoperative for itsintendedpurpose andmay permit dangerous, flammable or explosive atmospheres to occur without warning. See Scott instructions for details and additional warnings. HEAL TH/SAFETY PRODUCTS SCOTT AVIATION A Division of A-T-O Inc.. Lancaster. N.Y. 14000 Phone 710-033-5100 * Telex 91-394 c. fl. 25 34 ttrc&ie Cnri'-C. ORiVg c. 8iiH*UA No 19010 PrtnlM in If 5 A AP00026675