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August 1, 1986
Legal Section Industrial Commission of Ohio 246 North High Street Columbus, Ohio 43215
Pe: O.D. 901120-22 James A. Westfall Owens-Corning Fiberglas Corp. Newark, OH 43055
Attn: Judy Spencer
Dear Ms. Spencer:
On April 22, 1986 an unannoun .-ed visit was made to the Owens-Corning Fiberglas Corporation's Newark plant to determine the conditions under which the claimant worked. Scheduled return visits were made on May 1, 1986 at the Newark plant and June 16, 1986 at the Fiberglas Tower offices in Toledo, for further questioning. Mr. Gary Chambers, an industrial hygienist with the Division of Safety and Hygiene assisted on the second visit.
Contacted at the company were:
Ms. Valerie Gast, Workers' Compensation Administrator, Newark Plant
4-22-86
Mr. Thomas Mullady, Safety Supervisor, New rk Plant
5-1-86
Mr. Gerald Devitt, Chief Industrial Hygienist, Fiberglas Tower, Toledo, Ohio
5-1-86 6-16-86
Ms. Jean A. Chapman, M.D., Corporate Medical Director, Fiberglass Tower, Toledo, Ohio
6-16-86
Listed on the claims application was:
allergic pneumonitis
affecting the lungs and throat, (which the company termed "basement
flu" ) .
9
O'.D. 901120-22 James A. Westfall Page 2
Ms. Gast supplied the following information from the personnel files:
Pre-employment
11-1-64 to 1-1-65
Farmers' Feed and Supply McConnelsville
Truck driver
6-1-64 to 9-1-64
State of Ohio Highway Crew Flagman McConnelsville
9-1-63 to 12-1-63
Majestic Contractor, Inc. Canada
Spot painter and skid boy
Employment at Owens-Corninq Fiberqlas Corporation
Date of hire 5-18-65 Wool packing department
Handyman
9-27-65 Filters department
Standard Crewman
1-31-66 Wool packing department
Handyman
12-19-69 Wool packing department
Selector/packer
8-28-72 Craft service to the present
Sheet metal apprentice*
Became sheet metal jouneyman on 3-10-77.
A written job description for craft service/jouneyman is enclosed.1 According to Ms. Gast, the claimant received a pre-employment physical which included a chest x-ray.
According to the medical notes in the claim file, the claimant's symptoms included: cough, tightness of chest, shortness of breath, chest pain, headache, wheezing, and nausea.
According to the Division of Safety and Hygiene's records, no sarveys have been conducted in the wool basement (building #8) by the Division, contrary to a statement in the claim file of such a survey. An Occupational Safety and Health Administration (OSHA) compliance officer inspected the wool basement in 1981 and reported high levels of coliform in the water. (See Enclosure 2.) Enclosure 3 is information obtained from OSHA through the Freedom of Information Act.
On June 13, 1986, the claimant was contacted by telephone. He stated that after the incident on November 13, 1985, he has been on medical leave, (11-20-85 to the present). He stated that on 11-13-85, he was inside a fan housing approximately 3 feet deep and 7 feet in diameter. A welder stood outside the housing catting bolts with an acetylene torch. According to the claimant, the welder's body blocked
(/
Q. 3
O.D. 901120-22 James A. Westfall Page 3
his supply of incoming air, and further, the incoming air was "stagnant" from the penthouse. There was reportedly no source of fresh air into the housing until the claimant asked that an air hose be placed inside.
Since one side of the fan housing is removes when ar. empljyee must position himself inside the housing, Mi. Oevitt stated that the company does not consider this to be a "confined space".
According to Mr. Devitt r.o industrial hygiene monitoring has been done i.i the breathing zone of a worker inside a fan housing to monitor tor metal fume exposure. It is oossible that the syndrome of metal fume fever could be contracted during elevated exposures to magnesiu oxide, copper oxide, and zin< oxide fumes and dust during welding an cutting operations. Metal fume fever from any of the three oxides listed yields analogous symptoms.
The National Institute for Occupational Safety and Health (NIOSH) book Occupational Diseases - A Guide to Their Recognition, 1977, p.
409 states:
"The syndrome of metal fume fever is the only
important effect of exposure to freshly formed
zinc oxide fumes and zinc oxide dusts of
respirable particle size. The fumes are formed by
subjecting either zinc or alloys containing zinc
to high temperatures.
Typically, the syndrome
beqins four to twelve hours after sufficient
exposure to freshly formed fumes of zinc oxide.
The worker first notices the presence of a sweet
or 'etallic taste in the mouth, accompanied by
dryness and irritation of the throat. Cough and
shortness of breath may occur, along with general
malaise, a feeling of weakness, fatigue, and pains
in the muscles and joints.
Fever and shaking
chills then develop. Fever can range from 102 to
104 F.
Profuse sweats uavelop and the fever
subsides. The entire episode runs its course in
24 - 48 hours. During the acute period, there is
an elevation of the leukocyte count (rarely above
20,000/ml), and the serum LDH may be elevated.
Chest x-rays are not diagnostic.
Metal fume fever produces rapid development of tolerance or shortlived relative immunity. This may be lost, however, over a weekend or holiday, and the worker may again develop the complete syndrome when he returns to work if fume levels are sufficiently high. There are no sequelae to the attacks.
1
O.D. 901120-22 James A. Westfall Page 4
Other possible systemic effects of zinc oxide
are in doubt.
Cases of gastrointestinal
disturbance have been reported, but most
authorities agree there is no evidence of chronic
industrial zinc poisoning."
Mr. Westfall stated that approximately once per week, someone must work in a confined area while welding is being done. He further stated that he had basement flu symptoms approximately five times prior to the 11-13-85 incident, although the symptoms were worse on the last incident.
Dr. Chapman stated that according to medical tests the claimant had contacted hypersensitive pneumonitis in the past. However, she said the illness is just like any flu; the symptoms are not chronic. She said that the claimant may be more susceptible to irritants in the workplace than the "average" worker. Dr. Chapman referenced a May 29,
letter concerning Mr. Westfall from Dr. Brooks, University of Cincinnati, to Dr. Cairns, Owens-Corning Newark plant.**
In the late 1970's, several of the wool-basement craft service
employees started getting flu-like symptoms.
A "basement flu"
committee was formed, and later disbanded in 1982 or 1983.
Enclosure 5, supplied by Mr. Devitt, documents the company's knowledge of "basement flu" and the attempts at abating the problems, including requiring the use of 3M 9920 disposable dust/fume/mist respirators.
In conclusion, medical records documented that the claimant had "basement flu" (i.e. hypersensitive pneumonitis). The onset of metal fume fever can not be discounted. However, neither basement flu nor metal fume fever are considered to be chronic diseases.
Respectfully submitted,
BP/dk
Beth Purcell Industrial Hygienist
1
James A. Westfall Page 5
Enclosures:
1. Written job description.
2. 0/C inter-office memo concerning OSHA inspection of wool basement.
3. Freedom of Information response from OSHA concerning wool basement inspection.
4. May 29, 1986 letter from Dr. Brooks, University of Cincinnati to Dr. Cairns, 0/C Newark plant, concerning Mr. Westfall's medical data.
5. "Basement flu" information supplied by Mr. Gerald Devitt, chief Industrial Hygienist.