Document mpyz0121Raj2oQzjRNoa7qLQb

TYPE: Block TEMPERATURE: to 1900 F Description: Eagl.e-Picher "PV" Supertemp Block is composed of high temperature mineral fibers bonded with specially prepared binders to form a block insulation having optimum properties during both installation and service. Fibers are oriented to insure maximum strength and thermal efficiency. The blocks art "wet-sawed" by a patented process to provide precise dimensional tolerances and freedom from dust. "PV" SUPERTHMP BLOCK : Recommended for direct application or refractory back-up insulation in petroleum and process units, power generation equipment, ovens, furnaces, kilns and other related equipment requiring an insulation that is economical, efficient and dimensionally stable. Advantages: Durability: Strong yet resilient, processed to maintain structural integrity during field application. Absorption: Allows placement of castable refractories in direct contact with the block without degradation. Instal!ation:Can be impaled on pins without predrilling. Easily field fabricated with knife or saw. Standard sizes up to 24" x 36" permit rapid installation. Physical Properties: Service Temperature...................... to 1900F. Density............................. 16-18 lbs./cu. ft. Moisture Absorption.................................... Nil Fire Resistance ......................... Incombustible Corrosion............ Does not cause or accelerate Physical Properties' (coni'd): Linear Shrinkage at 16C0F..........................................2.0% 1800F........................................... 2.2% Modulus of Rupture . ............ 40.0 lbs./sq. in. Compressive Strength............ 2,600 lbs./sq. ft. at 10% Deformation Thermal Conductivity: Mean Temperature F. "K" (Btu-in./hr./ sq. ft./F.) 200 400 600 800 1000 0.28 0.38 0.49 0.59 0.69 Johns-ManVille Refractory S/Zi Products SuperexTM Block Insulation Type: Block Temp. Limit: 2000F Description Superex block insulation products are manufactured from carefully selected combinations of silica, lime, clays, and fibers for reinforcement purposes. These products are characterized by high strength, both cold and at elevated temperatures, and high refractoriness. They can be used right up to their temperature use limits -- and in some conditions even beyond --should upset conditions occur. They uniquely combine low thermal conductivity and high stability at elevated temperatures to provide efficiency of construction and thermal performance, and long maintenance-free service. Superex Block products contain no asbestos fibers and are not soluble in water. Repeated wettings have no effect on this insulation. Superex products are not recommended as a furnace lining material exposed to combustion conditions unless a great deal of past experience shows the product to be satisfactory in a particular application. Typical Applications Superex block is designed as a backup insulation for all refractory constructions; i.e., insulating firebrick, dense fireclay brick, castables, plastic refractories and also ceramic fiber felts and blankets. All Superex block performs well at high temperatures and efficient designing of a refractory system with Superex as the backup insulation will reduce the amount of hot face refractories required. The most thermally efficient and cost effective system is obtained when the lowest thermal conductivity materials are placed in the hottest possible location. The excellent heat resistance of Superex block allows this. The most thermally efficient systems utilize Superex 1600 as backup to Superex 2000. Superex block is good insurance, too. Any refractory construction can be expected to crack in service and allow full furnace temperatures into the back-up insulation. Its high refractoriness will help to prevent catastrophic failure of important equipment and allow operation until a more convenient rebuild or repair time is reached. Uses Ovens Soaking Pits High Temperature Mains and Flues Industrial Boilers Marine Boilers Regenerators Kilns Roasters Reverberatory Furnaces Reheat Furnaces Annealing Furnaces Heat Treating Furnaces Combustion Air Piping Bustle Pipes Blast Furnace Stoves Glass Lehrs Car Tops Forge Furnaces Laboratory Furnaces Cooking Equipment Advantages Exceptional Heat Resistance. Superex Block can be used to its full temperature use limit. Its high refractoriness also offers some insurance against immediate failure should these temperatures be exceeded. Excellent Strength. Easy to install; resists damage both in installation and in operation. Lightweight. Reduces structural steel requirements; ideal for insulating movable equipment. Special Shapes. Good strength properties make Superex block ideal for cutting and grinding special shapes. J-M can supply these to your specific requirements. Sect. 140 Part 10 Date: 4-78 Cancels: 10-77 r>ir-ALUMINA CERAMIC FIBER INSULATION Contains No Asbestos fo ,Ls'T~ Type AH-50 For ISOO^C (2732F)' Type AH-30 For 1400C {2552"F) .. V, r_ r ' r\ a \-- Type 410 For 1300C (2372 F) r Hi-ALUMINA ceramic fiber products are made by bonding alumina-silica fibers with high purity alumina. No starch, silica, clays or asbestos are used. As a result, low den sity insulating products are obtained with high alumina contents. These Hi-ALUMINA products outperform conventional silicabonded products. Three products are offerred for three tem perature ranges wi th three markedly differ ent costs. In this way, users are able to obtain the most economical insulation for any particular temperature range. Also available for the 3000F range are our ALL-ALUMINA products described in a separate bulletin (AA-320). PRODUCTS AVAILABLE Type AH-50 77% A1203 For 1500C (2732F) Type AH-30 61%A1203 For 1400C (2552F) Type410 54%A1 203 For 1300C (2372F) All of the above products are available in the form of boards, tubes, cylinders or special shapes. The products can be varied in size, thickness, degree of hardness and surface finish. APPLICATIONS The principal use for these products is as a rigid form of a low density, high temperature insulation. The alumina-insula tion requires 50% less insulation than conventional brick insulation. Fast heat-up, fast cool down and low heat storage make this insulation ideal because of today's energy shortage. - Among the insulation uses are furnace linings, back-up insulation, heat shielding, induction coil liners, combustion chambers, stack insulation and high temperature pipe insulation. Tiie non-wetting characteristics of alumina binderand alumina-silica fibers to moiten metal makes these products desir able for many molten metal applications. Among these are riser sleeves, hot top linings, trough linings and tap out cones. The low sodium content and high surface area of the alumina binder makes these products ideal catalyt supports for the flameless heater. The low sodium content makes these products ideal for electrical heating element holders and radiant heater pads, Other uses include burner blocks, expansion joints, kiln furniture, gaskets, peep hole plugs and seals. .HINTED IN ll.S.A. 1605 east ayre street newport, delaware 19804 phone (302) 995-7194 AH-100 KEENE CORPORATION MONO-BLOCK Mineral Wool Insulation- For Service to 1900'F-Asbestos Free DESCRIPTION: MONO-BLOCK is composed of spun mineral fibers and inorganic binders especially formulated for resistance to high temperatures. A patented process interlocks the long mineral fibers to form a lightweight and rigid, yet resilient block which is shaped and fitted. TYPICAL USES: Heat Treating Ovens Boilers Incinerators Chemical Treating Tanks Refinery Equipment Ducts and Breechings Feed Water Heaters Wind Tunnels' .., Jet Silencers' * i Fan Housings' j 'Acoustical Applications PHYSICAL PROPERTIES: . Density-- 12 Ibs./cu. ft. miniumum Compressive Strength -- 10 lbs./ sq. in. @ 10% deformation Flexural Strength -- 40 Ibs./sq. in. Linear Shrinkage after heating 24 hrs. at1900*F Soaking Heat -- Less than 5% Single Face -- Less than 5% THERMAL CONDUCTIVITY: Mean Temp. *F 200 400 600 800 1000 1200 K .36 .42 .51 .62 .75 .90 STANDARD SIZES AVAILABLE: Length -- 18, 36 inches Width -- 6,12, 24 inches Thickness -- 1 -4 inches in VlFinch increments SPECIFICATION COMPLIANCE: Military: MIL-I-24244A* Federal: HH-I-558B Form A Class 5 ASTM: C612-70 Class 5 * Indicate on order when specification compliance is required. THICKNESS VS HOT-FACE -- COCO-FACE TEMP. CHANT FEATURES: j j .j Easy to Apply -- Easily cut with a knife. Conforms to slight curvatures or projections such as rivet heads, pro viding a snug fit without cracking or breaking. Can be impaled over welded studs without predrilling holes. High Strength -- Strong because of Iona mineral fibers and unique manu facturing process which uses inorganic binders. This extra strength guards against breakage loss.' Low Chloride/Moisture Resistant -- Acceptable for use on austenitic stain less steel. Effective Acoustical Properties -- High sound absorption efficiency makes this product applicable where acoustical treatment is required at elevated temperatures. KEENE CORPORATION INSULATION -ORO STREET. KALAMAZOO. MICHIGAN 49003 TE-.EUHONE (6161 343-1226 TELEX 8102771023 DBS Therm al C onductivity Mean Temp. F 200 400 600 800 1000 1200 1400 1600 (ft TJ O O o' E o' 3 (ft KEENE CORPORATION Building Products Division 1603 FuifonJ Street. Kalamazoo. Michigan 49003 f"xi IvJ I U HU 1 Manufacturers Of Low Density Refractories rim products corporation 1605 east ayre St., newport. delaware 19804 phone (302) 995*7194 October 9, 1978 Z. 'f' i x \ Mr. William Kei-th William Penn Hotel, 3rd Floor ALUMINUM COMPANY OF AMERICA 1501 Alco Building Pittsburgh, PA'15219 Dear Mr. Keith: t " Y? ',2.-W*^ + ,, <4 \-Za As you requested, we are shipping you samples C12" x 12" x 2"3 of our Hi-Alumina board. Literature describing these products is enclosed. However, since you require greater compressibility than normal For. these products, we are sending you\modified Type 410 products. The products we are sending you, Type 410-D3 and 410-Dl have the Following physical properties: Density Thermal conductivity At 1200F Linear shrinkage At 1200F 11 lbs/cu.Ft. 0.77 BTU-in./sq.Ft.hr.F Negligible We do nol have compressibility data. ' Price oF thasa .products is $3.BO/board-Ft. For any. volume IF.these products-do not, have *suFFicient compressibility,' let--us know* and we* 11 decrease- stiFFness Further. We also manuFacture' a unique product with" excellent -:v compressibility which is used as a special high temperature gasket. However, the cost oF this material is high. Price is $6.00/board-Ft.. C12'' x 12" x 1"]. It can be made in boards or shapes. IF the cost is not prohibitive, you may wish to look at a sample. IF you have any questions or comments, don*t hesitate to call or write. Sincerely, fluh. Michael Levitsky Sales Manager Laoamum JS/bd" 1000' S U P E R 11.2 . 1922 285 b tu .in /s q .ft. F 0.427 0.581 0.814 1.024 >1 A OO in CO * x w W co. O ex a << wx CO CO o <z & H -N /\ o i- O Q ** O 5T <\ r A Du < CO -? O H -4 M Z a? V. w w o a < x o W" w w E-i o CO a < x CO oo o VO CO in CM 'H - o . r--| u o <*> in X r-J g \ rH id o AC MNHr' mr-ocM O O r-l r-l * oooo l> to H O m CO rH O m CM m sr o m CM o o o rH VO H CO X -CJ 4-1 O' w \ cw T-IO cm m in i--1 in -i m co m' vo co o .... O O O r-l 3 -CJ X)__________________________________________ . Xi VO VO VO *3* <*> g m om toCM \O <-- O O r-l r-l .... id o o o o O X ooow w a jC CJ 6o, o.' *cH O' m w\ s. to cnja M -H J3 4--P1 \UtJi-QC\O AC r-l - iM ME-i CO 2 W Q < < 2 P aw E- oWM > a W CO a MaX h owXzE-i CO C3 zH a CO Da *o Q W O O x: cCi -H O cOo' Oco' \ \ CO tr>-Q AC <--i Wa . DPaD4t wo CO a w aa o a O o C E \a --(O nj o oo AC CM C CM H a<w<omow X2M C-HO. -MH w* <<oCJ WO rs o Wo DC --1 . w wowow o O CM CM cm cm r-i r-- onnA-9 n f** h H iiii oUoCJoOoCJ JM OOOO E-< o o o o H CM T vo CO >M o. tzooao W 22 w aE-i IV 19 Block Insulation Product Data Sheet 1V-19 Block Insulation is an asbestosfree insulation, manufactured from vermiculite granules and high temperature bonding materials. It is a versatile product available in a wide range of sizes. Because of its low conductivity, IV-19 is an economical, energy saving insulation. It exhibits minimal shrinkage at top temperature limits, and will not decompose even when exposed directly to flame at or beyond maximum service temperature. IV-19 is an excellent back-up insulation as well as a highly efficient hot-face insulation for temperatures at or below 1900 F (1037 C). It's unique composition and hard surface helps insure strong adhesion of cement finishes, and provides superior handling qualities. IV-19 can be manufactured with either straight or beveled edges to meet customer specifications. Standard sizes and weights are listed on the price sheet. Prices for custom size blocks will be quoted upon request. Asbestos-free 5 Product Data Sheet IV 19 Block Insulation Physical Properties: F* III C Temperature /1\ I() 1900 F 1037 C Conductivity 0.56 "k" at 200 F (.0808 W/m*K at 93 C) 0.64 "k" at 400 F (.0923 W/mK at 204 C) 0.72 "k" at 600F (.1038 W/mK at 315.6 C) 0.80 "k" at 800 F (.1154 W/m-K at 425.7 C) 0.88 "k" at 1000 F (.1269 W/m*K at 537.8 C) Linear Shrinkage At 1900 F (1037 C): 2.25% Chemical Analysis Vermiculite, the basic component of IV-19, is AaBBMsi a magnesium, aluminum, iron silicae. It contains no free oxides. AIjO, 9.19 CaO 11.51 SiO* 54.38 KjO 3.72 As Silicate CriOj, TiOj Fe* 0, 5.35 Na,0, Mn,04 0.86 Mg 0 13.16 CombinedHjO 1.84 Shipping: Carton IV-19 is available in standard block thicknesses of 1* to 6" in Vi " increments with the other dimensions measuring 6" x 18", 6" x 36", 12" x 18" or 12" x 36". Special sizes available on request. Density Cold: 20.5 !b/ft' (328.4 kg/m') At 1900 F/1037 C: 19 Ib/ft3 (304.4 kg/ma) Crushing Strength Cold: 125 PSI (.0878 kg/mm') At 1900 F (1037 C): 51 PSI (.0359 kg /mm') Area of Application: End /Sidewalls IB IV-19 has a wide variety of uses in high I ~| temperature industrial furnaces including end and side walls of various heating furnaces . . . soaking pits, reheat furnaces, carbonizing furnaces and other annealing furnaces. IV-19 is applied as backup insulation as well as hot face material at temperatures of 1900 F (1037 C) and below, for example IV-19 could be used in duct or flue linings and cyclones. Modulus of Rupture Cold: 73.5 PSI (.0517 kg /mm') At 1900 F (1037 C): 51.5 PSI (.0362 kg /mm') Method of Application: ll Block Construction Install, usigg standard procedures for block construction. 6 International Vermiculite Company/ Post Office Box 66/ Girard, Illinois 62640/Telephone 217-627-2193 18477-06 IV-20 Block Insulation Product Data Sheet IV-20 Block Insulation, made from diatomaceous silica with a hydraulic binder, is a superior high temperature insulation for service to 2000 F (1093 C). According to ASTM testing procedures, IV-20 exhibits extremely high resistance to breakage at 2000 F (1093 C). Long maintenance-free service arid maximum operating efficiency is assured by IV-20's unique combination of low conductivity and high stability. IV-20 is also very low in sulfur and iron, making it highly resistant to attack from atmospheric conditions and greatly reducing the possibility of product contamination. Like other International Vermiculite products, IV-20 is produced in a wide range of standard block sizes, available with either beveled or straight edges. This product can also be manufactured in special shapes to fit customer specifications, saving money on both installation and energy costs. Asbestos-free Temperature Area Method Shipping Product Data Sheet Physical Properties: F* HI CT Temperature .y 2bdop 109^*C Conductivity 65"ld*at400?F , (.0938 W/m-K at 204.4C) .70 at 600F | (.1009 W/m-K at 315.6'C) .77 "k" at 800F {.1111 W/m-k at 42B.7C) ,89 "k" at10008F ' (.1284 W/m-K at 537.8C) Density Cold: 24.5 lb/ft (392^ kg/m*) At 2000 F (1093 C): 23.5 lb/it* (376.4 kg/m*) Crushing Strength Cold: 176 PSI (.1237 kg/mm*) At 2000 F (1093 C): 150 PSI (.1055 kg/mm*) Modulus of Rupture Cpld: 55 PSI (.03867 kg/mm*) At 2000 F (1093 C): 90 PSI (.0633 kg/mm*) 8 * - sir IV-20 ^ ^ -r J 1 ty1/ 0,1 p Block Insulation i y% *4 r^ft-vV -i - w u iJt X* / ,V ' >&>*," " 4`-''*"ca8y*.~-*' <fi ,-"l r t. V'-v"*W `h-I* 1 'i.i, t>1 >j' ,,V',,<i* I J, ,,.* i , ' ,4; . <$r \rv~,, t;4-Y., 4*oi< v* -^'. ,?< ,,,Ji,*Kj,4* ,,s>-rSrt, i* ux/i .uvshf if** k*/1 ,tV4j_*,kvK*-.t 4* ^ I?* ? ^ "' ,'.."...."u,-'2-"S"P-^YjsSfjUfS{P- i ^, , 4/`1 *K, iZ.C'S-:*""?4 )""j>,.; 4 vA': Mr r ^ ^ if K'.+ wflinearShrinkage Vt `IVn .*y '* String: -, i'j S. 'at aSflpflfl9t Br*r5fe, i,- *i,, >irt/'l ,1^(1093 o-*:2a%#ly hSr *>.*`rl?,>kt'*|; N* ' 1---- V,r- ',% ' ` * t " - * tP^<* '>' ' ',s ,-h * j > Carton i ^'r u -41 IV-20 is avallable in standard block n; thickneues oi l" to 6* ln %* increments with ; . the otfter dimensions measuring ratamlRia'^-hAnea*lvsiW A 6" X18", 6" X 38*\ 12' X18" and" Chemical; Analysis i2- x 36**. Special sizes avanaMe* j:,s^^m;nc|iiest.sg;^; IV-20 is made from . dhlyadtoramualicceboiunsdesri.licVa'MwtitLht,i; ' .; >,A J. r ^i fk 79.0% MgO a9% **A: < 3.8% 1J%. -Hi' `v" 6^% Ignition loss/&1%, /v, ^ n' t ;*C. './VK'., ................. -H-. Area Of Application: ^ ^1 >. `C/tV : ,*' ' v- m`.v J* Cl,/ / ? '1/A End or Side Walls ^ * * t hh * v* i , ^ - * v *fr k ^ * ^r ^sV!f^^ki" i"* ,t4' ' s IV-20 is primarily a side J vl tJ; wall and end wail - , --1` insulating material.. * 'Ui i1i,1I X. |i'. <*>< 1j Whether ifs used as a iAf-y*6- ''V'1 ' , << 4 T ^ " > .. . , "U , C , t* ^ ' * ; 2000^ F (1093^ C) service range. The wide range of uses includes such1 diverse applications as, soaking pits, - i^ 1i'1 1 ** i* ^ "VvAJ *i , fs reheat and pusher furnaces,' copper '; V. '4 reverbatory furnaces, petroleum ' * ,i '3* reactor vessels and oil fired water > " tube boilersl 4 J ,.f,f fWe A* * 1 1^ *" 'lt f A >J '(, ii, r, , %x . "; 1 (j 'rLn, Method ol Applicalion: * Block Constniction' Install1 using standard . procedures for block/, construction. - , ' * ;nHJ o* ,, ^ c'1<ks,Tf * 1\ V , I jK`s f ,fc ' ,-r .* A' v\'-'wr `' "(l 1 '4 1 \ i' Y ' 'J5'l 1 If * >- - 'i -aafcr-r'.T.1 t f f i t , *> * IfA'u `s '' '? e* . ,"vfc'lA 4'^' ' 'if, '(TJ L f. - i. ^ ,t ^ 1 ^ 'h^A ,'[m^ rfr. 'lift i ^ s*` Xu i' /.i , JA 'll''i, *), . * iv ^ < , 18477-08