Document mpbXjGYjmRy2qvd8JdKnDaYv4
*
_ H. W. Hilgers
To:
1111Vl Vllllli
CommunkaHon
From: Date:
Subject:
R. W. Seymour March 18, 1993
Auwamam MONTHLY PROGRESS REPORT
FEBRUARY, 1993
There were one medical treatment: and three first aid injuries In February. The medical treatment Injury was a Yard Operator who received a laceration to his upper right leg with his knife when cutting a railcar seal. As of February 28, the plant's employees completed 144 days (180,077 employee hours) since last lost time injury.
rb.
TO
FVC Production, MM Lbs. Reactor Stream Factor, % Resin Quality, % Prime VCM Efficiency, Lbs./Lb. Compound Production, MM Lbs. Compound Quality, % Prime Plasticizer Production, MM Lbs. Plasticizer Quality, % Prime Energy Use, (EUI, %) Fixed Cost Variance, $M Variable Cost Efficiency Variance,
$M
Ml*
34.3 85.7 96.3 1.0692
6.1 97.3
1.5 81.1 < 15.9> 100.5 < 137.3>
191.8 89.8 96.6
1.0444 31.4 97.4
8*1 < 13.4>
78.5 <222.7>
February PVC resin production was 34.3MM pounds or 92.2% of bud get. Major downtime was experienced in February due to fluid
bed dryer problems. Percent esset utilization for February was
77.0%.
Orders for flexible compound continue to be strong. February production was at budget, but 500M pounds less than the previous month because of the short month.
Variable costs were unfavorable mainly because of VCM efficiency.
Fixed costs were favorable overall and favorable in all major categories except Miscellaneous.
R. W. Seymour Plant Manager
VAB.0001188677
DISTRIBUTION Houston
Austin
iffiliilaart
lyyHKBBbdi Premiere Abtrdtan
COVER LETTER
G. G. Draper
X
H. R. Flammer
H. W. Hllgers L. R. Kardos
n
J E Little
X
C. J. Matson
V. E. Messlck
X
E. J. Mayer
X
C. R. Millar
B. M. Myers
M. J. Schneider
X
R. R. Smith
H. G. Coleman
H. D. Garrison
J. V. Mare
X
J. Friend
X
P. J. Kober
X
P. E. Markey
X
J. Favao
X
P. L. Foote
X
J. B. Autrey
J E. Beall
X
T . L. Cummings
J. M. Edvards
X
S. C. Hillman
C. M. Markerson
D. A. Miller
J. E. Nickerson J. D. Olson
X
R. W. Seymour (File Copy)
3wrm.mepprt X X X
X X
X X X
X X X X X X X
9
* !' VAB.0001188678
SAFETY - C. H. Markerson/J. V. Uptain
First Aid OSHA Recordable
Total Injuries
Muaber of Restricted Workday Casea Number of Lost Workday Cases
Feb.
0
0
Fiscal Y.T.P. 1993
2
1
Fiscal
-J 7
2
0
Race lving/Warehouse Office
Totals
d n
Injuries bv Type
Cuts and Abrasions Eye Injuries Burns Bruises S trains/Sprains Stings Other
Totals
1 1 1 1 0 4
3 0 0 1 0 0
0 3 4 0 0
3 0 1 0 3 0
Lost Workday Cases Days Lost
0 25
0 39 37
First Aid Cases Medical Treatment Cases Lost Workday Cases
0 03
0 10 0 00
Last lost time injury Days since Employee hours since -
10/7/92 144
180,077
On February 28, 1993, the employees of the Aberdeen plant completed 144 days with no lost time injury.
VAB.0001188679
fiAVKTY - Continued
Topics for the plant safety meetings during the month included: Lead and Cadmium Health Training. Training participation was 90%+.
tb
All fire extinguishers and safety showers were inspected during February.
The hands-on portion of the interim physicals was completed during February.
Chris Markerson attended the Behavioral Science Technology seminar in Mew Orleans.
Routine dosimetry results for the month were:
Chemlcal
VGM Lead Total Particulates
______1 Htmiher Percent
PEL, u Formant
70 98.6
2 100.0 1 100.0
1 0 0
1.41 .0 0
The single VCM overexposure was with benefit of respiratory protection
i
FA MTO
FA FA
Compound Vinyl
Lab Maintenance
Description
i
Cut of middle finger, left hand.
Laceration of right leg received when cutting a railcar seal.
Laceration of left hand.
Contusion of middle finger, right hand.
VAB.0001188680
5 March 1993
I
ABERDEEN CHEMICAL PLANT INJURIES
co ii i
o
ff*
TOTAL INJURIES -+- OSHA RECORDABLE
VAB.0001188681
OTIAT.TTY MAMACEMKHT MtOCggfi - K. K. Smith
Armor Bond personnel visited the Aberdeen Plant on February 9. They toured the vinyl plant and the Q.C. lab. , They discussed product specifications and problems that they are having. A Joint visit with R&D was planned.
Variform personnel visited the toured the vinyl plant and the Q .C. specifications.
on February 25. They discussed product
team projects. They parts and adding new $65,000. personnel skill tests
The instrument Technicians Team recommended upgrading the controls used in the plasticiser unit.
The Teem recommended the use
fixtures in the V-10 end V-ll
test using
shaker
The Quality Management Coordinator attended a Ford Value Analysis/ Value Snglneering introduction1
VAB.0001188682
1
nngT TAtTAWfltfi - R. V. Sejwwr
Variable Costs
PVC
Flexible Compound
Total
<151.9>
< 17.8>
<137.3>
<648.2^ 95.6
<553.6>
<803.1> 77.8 34.4
*
The negative efficiency variance for FVC Is primarily due to an unfavorable VCM efficiency <$194ii>. Investigation of the V(3I Inbound accounting system for February has not revealed any problems. We are continuing to Investigate potential causes for efficiency losses in our in*process and end product accounting systems.
VCM
V*-r<*nge - $M <$689.4>
Payroll and Benefits
MM6tC
Miscellaneous Tl&D Clearances
Vgrtonvo - . $M
$35.1 74.5
< 37.2> 3.1
Total $100.5
Operating and Maintenance payrolls were under budget because of the short month and no holidays. Benefits were $11.5M of the variance.
MM&C
a
Both materials and contracts were under budget as planned.
Miscellaneous
This category is over budget mainly because of unbudgeted moving and home assistance expense and hands-on physical exams in February.
VAB.0001188683
*
*
fiOBT vastamcks - Continued Taxes and Insurance
This category was essentially at budget.
This category continues to be unfavorable because of minimal activity on the Pond #2 cleanout project. Work on this has essentially stopped waiting for Conoco to remove the excavated dirt from the plant for disposal.
rJ' . 1
I
VAB.0001188684
1d u
VIHYL - J. D. Olson, V. S. Carroll
Safety
The Vinyl Department had one injury in February. The injury required medical treatment to a Yard Operator when he cut his leg with a knife while removing a railcar seal. The cut required stitches. The monthly safety meetings were held on shift.
1. February production was 34.3 MM pounds of which 33. OM pounds was prime grade resin. Percent asset utilization for February was 77%.
2S&
- Production, MH lbs, Rate, M Lbs./C.D.
Capacity Utilization Factor, % Total Reactor Charges
es/C.D. * Reactor Stream Factor, % - Rotary Dryer Stream Factor (#4-#8), %
Bed Dryer Stream .factor,. % - Resin Quality, % Prime
34.3 1223.2
92.1 82.6 29.5 85.7 94.8 86.5 96.3
191.8 1270.2
95.6 4499*0
29.8 89.8 92.8 91.0 96.8
2. New agitator blades were installed in 0-700. These blades will improve
quality (reduced hard particles) and allow production of Type I
in D-
700. Production of 5385 in D-700 provides more flexibility of operation
during projduct changes which will result in reduced downtime. Estimated
production increase with new blades is 700M lbs./year.
3. The relief valves were chafed an 0in D-600. We are working with PSD
:o allew production of low mole determine if a set of relief
in D-600.
be attained to allow production of the full range of products
I %> .M
.. .dL =J
Bangs
Operational downtime (limited blend tank space, new D-700 agitator blades, D-600 relief valves, low empty hopper cars, holding charges due to bad weather, and recovery scheduling conflicts).
463.0
Maintenance downtime (f motor, fluid bed dryer D-600 agitator gearbox and D-745 condenser).
bed dryer blower
497.0
VAB.0001188685
UBBe - Continued
Total % of
m Operational downtine (centrifuge plugs, dryer cleaning, flameouts).
m Maintenance downtime (activator problems,
centrifuge repair).
m Reactor limited production.
37.4
10.1
52.5
- J. B. Autrey/S. A. Truitt
Large reactor seal 700 failed due to lubrication problems, changed and rebuilt for a spare, and lubrication was same as Raw Unit on all 014 Unit seals.
The seal was to be the
Reactor TOO was blades on the
in an effort to control contamination were also changed out.
The
The north fluid bed dryer Mrd centrifuge was hldh vibration. The centrifuge was sent out The deads ter pads were also changed out.
service due to v's shop.
The "B" recovery compressor was taken out of service and rebuilt for a
. It was due to
wear.
Reactor 743 seal failed due to normal wear after forty months
service.
Reester gearbox cm 600 was replaced due to bearing failure on the input The fluid coupling was also
Reactor 600 relief mole conversion.
and Safety discs were
out
the low
The Hew Unit cooling tower pump was taken out of service.
was due
i
to normal wear after 104* years, of service, A new split mechanical seal
replaced the old seal to
on seal
leaks.
The motor on #9 air compressor was replaced The
The motor on the backmix section Of the fluid bed was removed twice service The cause was
The #5 boiler feedwater
'l
VAB.0001188686
COMPOUND - S. C. Hillman, J. B. Hegvood
SsfdtY
The Compound Department had two first aid cases during the month. A Compounder received a laceration to his third finger on his left hand while turning a mill knife and a Utility employee complained of something in his right aye while boxing on Line III.
Orders for Line I, Line III, and Line V were strong during the month. Production was down 500M pounds from last month. This was due to February being a short production month. Orders should continue to be strong for the remainder of this
quarter.
Operating
Avg./Dav
Line I
28
Line HI
28
Line V
24
Total
% Prime
m
Capacity Utilization Factor
1730 3472
925 6127 97.26 78.10
62 124
39 225
8195 18051
5203 31449 97.42 82.70
Downtime Line I
Hours
- Product Changes
m
* Miscellaneous Maintenance
- Quality
69 53 11
Product Changes - Miscellaneous Maintenance - Quality
Line V
- Product Changes Miscellaneous Maintenance - Quality
74 24
8
39 23 12
Operating Uavs
Plasticizer
28
% Prime
Capacity Utilization Factor
Production Q& Lbs. 1
Month
Fiscal YT.D.
1527 79.23 81.12
8127 82.10 85.08
VAB.0001188687
CQMPfinro - Corn:limed
i
- J* B. Autrey/S. A. Truitt
m The agitator seal on R-l reactor in plasticizer was repaired.
m Line V Orbitran failed. The problem was traced to defective boards which were sent out for repair.
i
L
VAB.0001188688
I
gncmmOG - j. E. Nickerson, T. R. Mackey, ft. H. Sneed
PROJECTS IN PETOjOIMKHT cmnEBAT.
Evaluation of alternatives is nearly complete on the technology of
choice for the EXPRESS dryer, the UDHE cyclone dryer is preferred
due to
, energy
ease11 of
An
economic evaluation will be completed after dryer costs have been
better defined.
The water to monomer ratio on all reactors is bet
more resin. All low mole recipe eater to
to 1.1 on 4 pounds basis t with'
mole resins changed to 1.2 water to monomer. The New
mole resins are at 1.25 with testing continuing at 1.2 on reactor D-
743. The batch sire has also bean increased in the Old Module small
reactors increasing thae charrgre level byv a toOttaall^mof 1 inch. The
batch slsa increase has not caused foaming problems. This firs t
phase of Increased batch sizOS1 and improved water to monomer retlo
will Increase capacity of the reactors by 14MM pounds per year.
. i'1' j
.
^
*!
new
blades were installed in reactor D-
The
reactor started up with no
. The
are
identical to those installed in B-745 and will improve hard
in 5385 resin
i HCi
I. added
flexibility will result in approximately 700M pounds additional
A
- initial layouts and process flow drawings are complete for the VGM storage and unloading facility and are 30% complete fbt the Old Module. PAI (the drafting contractor) will drawings of the Old Module,:';|liw' Module end SA Progress is steady and we are on terget (July 1, 1993) for coqple-
CAD and P&IDs for the Old1 Module and VCM storage and unload ing facility.
Operating procedure writing is progressing on schedule. Procedures for the Old Module and VCM storage and unloading facilities will be complete by July 1.
Process Safety Information
Work has begun on compiling equipment specification sheets for com
pliance with OSHA Process Safety information. Work on equipment
specifications includes documenting safe operating limits and
documenting valves.
all
relief systems
including calculations
for
all
relief
VAB.0001188689
EMGIHEKRING - Continued
Wow HcMLihc
Equipment and piping modifications of the chemical
system
. Boiler approval drawings from Nebraska are scheduled to
T i
arrive in March . A
design for boiler
will be isaued in March. Work has
on operating
the ahmtcal fe4 men.
Water samples after installation of new equipment showed no
cant'
this - is .due
tax* . moA
the pond,
sludge -. will bio -
levels in
then increase.
i i:-
Pleat review of the project Is
The Process Hazards Analysis Study and the written
are
; Materials gre on site and the project
end field construction.
on DCS
A project scope meeting was held end several options were
The immediate plea is to remove the restriction Install larger impellers In both existing pumps, if feasible term solution involves upgrading existing pumps to speed up
A preliminary
The
is just
proj ect will replace the seal oil system in the Old
similar to the New Module. An oil reconditioning unit
sidered to help.maintain clean, dry oil in the system.
This one
con-
i< ,rs
VAB.0001188690
MONTHLY PROGRESS REPORT
k I
M.L. CARTER FEBRUARY REPORT
Month 2nd Qtr. YTD
ACTUAL
141.3
i
321.3
875.8
BUDGET
254.0
T
775.0
3435.0
I
MS
- 112.7
r* #.i *i
- 453.7
-2559.2
%"
14.31
i
-58.5%
-74.5%
.7 M lower
Second Quarter Budget submitted in December FY93.
Delays
encountered on two projects account for 70% of the underrun.
It should be noted that the above data is based on a 4 Quarter fiscal year as approved in the 2nd Quarter FY 93 Capital Budget.
and
- Current Quarter Expenditure Forecast as submitted for the current quarter capital budget.
budgets.
Total of current and previous quarter approved
Total Expenditures for the Second Quarter FY93 are forecasted at $775 M while March expenditures are forecasted at $363 M.
VAB.0001188691
f
A
*/
ft-
wwnryfliUKflTAT. - K. G. Akins
Water
One NPDES permit violation occurred during the month. The monthly average for the amount of ammonia discharged per day was 14.2 lbs./day. The permit limit Is 12.3 lbs./day.
Our NPDES permit modification was approved at the permit board
meeting on February 23. The permit modification will allow higher
J
-I--
--
-- --
ui-
^irieua
^
The new limits were
based on past performance.
I
YlCM flit
Samples were taken to vertically delineate the groundwater contamin early Kerch. A complete presentation to the State on the
findings should be ready by late Kerch or early April.
./
4
J
!
I I
rj
*
VAB.0001188692
*
ENERGY CONSERVATION - J. A. Bodron
I. Energy Conservation Data A. Unadjusted EUI B. Adjusted EUI C. Btu/Lb. Product D. Total Energy Consumption MMM Btu
Boiler No. 1 No. 2 No. 3
February 1993
(15.9%)
(16.0%)
3049.8 132.0
Fiscal Y.T.D.
(13.4%) 2997.0 703.8
Combuatton
88.7% 82.3% 82.0%
c1 Y.T.D
88.0%
82.8% 82.5%
ABERDEEN ENERGY
3409
3499
3309
1009
3099
3999
3499
3309
3900
XAH97
tttt.97
JAM 99
JUl*9t
IAN 99
JVL9*
JAH90
19190
MONTH
JAM 91
19L9t
JAM 92
39193
JAM 9%
VAB.0001188693
I
A
sbeqbs
/''"N
JRHQM90HREE
None.
J. E. Beall
ffucvm
Process
Assigned to Operations
in the Vinyl Department.
Deug Knittig
Assigned to Process
Engineering position in the Engineering Department.
Doug Skokna - Plant Mims as Chief Division.
- Transferred to Houston, Engineer, 01ins & Vinyl
Willie White - Compound Operator
operator to compounder.
Progressed from Compound
Reginald Evans
Operator - Progressed from Compound
Operator to Compounder
Charles Reed - Compounder Operator
from Compounder
Willie
- Compounder - Bid from Compounder to
Painter/ Insulator Carpenter M B*.
Plasticizer to Warehouse
i
Mitchell Bishop to Compound
Bid from Plasticizer "B".
Promoted from Compound
Joe Trimble
,r
Warehouse Worker
Early Retirement
None. TO/FROM T.EAVE OP ABSENCE R. Danny Flippo Vinyl Department - Union Leave of Absence.
VAB.0001188694
I
WAREHOUSE GENERAL PLANT 1
MAINTENANCE LABORATORY
1
COMPOUND
VINYL
PLASTICIZER SUB TOTAL
I
SALARIED
13 6 0 1 46.2% 0 j
9: 9
10
$ I 0 ( S.O* !
0
f I
35
I0
25.M
01
1 318
1
*
* 16.7% fl 5.6%
31
22
I j 71.0%
3.2% I
1 ^ Ift ' iLb"
30 10
33.3%
6.6%
I5
3 0 60.0%
0
Hf V
1 ^143 57
| 39.9% I 2.8%
077
18 1 7.6%
23.4%
VAB.0001188695
vm
Printed 3/02/93
Department
Overtime
YARD
MM#
GENERAL HELPERS
UTILTIY
MAINTEMANCE
OC LAB
JAN1 TORS
WAREHOUSE
STORES
DEVELOPMENT LAB
mmv*
COMPOUND
mmm*
VINYL
mmk
PLASTICIZER
Total Plant **** Pay Period ending February 28, 1993
Ijos/fs -
\ I
DEPARTMENTAL SUMMARY HOURS REPORT ................ YEAR TO DATE ...................
Non PaidfAbeence Jury Retire IX of $/T
Paid Absences National{Death fn Lang-term
nerd I Family Disability
Total Aba X of S/T
5.50 8.00
4
8.08 49.50 24.00
0.00 1.50 0.00
.50 136.25 66.00 39.08
4 ,ri
.21
0.80
8.80
.55
.61
0.00
.18
o 8o
!
.83 '
1 *31 j
#05 |
2.45
0.80
0.08
0.00
18*80 0.08
8.00
0.00
8.00 0.00
8.00
0.80
0.00 0.00 8.00 8.00 8.00
60.08
0.00 12.00
12.00
256.00
I"*
0.00
228.00
0.00 0.00
0.00
2.17
Vacation 606
>
I
MNRR8 mmmm
VAB.0001188696
atH
Printed 3/02/93
DEPARTMENTAL SUMMARY HOURS REPORT ............ MONTHLY ..............
Deptartment
YARD GENERAL HELPERS UTILT1Y
Total S/T Hr
1248.00 152.00 724.00
overturn
Total
X
Hour of S/T
129.25 10.36
26.25
66.00
17.27 9.12
Holiday 1Holiday hr Worked Hr INot worked
0.00 I 0.00 I
0.00 |
0.00 0.00 0.00
Nan Paid' Absence (tours % of S/T
.
0.00
0.00
0.00 0.00
0.00 0.00
Jury Duty
------ paid Absences n
National 1Death In Long-term
6um6 I Family disability
0.00 0.00 0.00
0.00 0 00 0.00
0.00 0.00 0.00
12.00 0.00 0.00
Total Abe
\ X of S/T
!? .96
0.00
0.00
MAINTENANCE QC LAB JAN!TORS WAREHOUSE
4435.00 1836.00
160.00 751.75
456.50 242.50
5.50 70.50
10.29 13.21
3.44 9.38
0.00 I
0.00 I 0.00 I 0.00 I
0.00 0.00 0.00 0.00
29.00 24.00
0.00
.25
.65 1.31
0.00
.03
0.00
12.00
0.00
0.00
0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00
88.00 ;
0.00
....
. - 'll
0.00
040
2.64 1.96
0.00
.03
STORES DEVELOPMENT LAB COMPOUND
344.00 [ 783.50
5125.25
4.25 44.25 689.00
1.24 5.65 13.44
0.00 0.00 0.00
I
1
I
0.00 I| 0.00 0.00
0*00
.50 63.75
0.00
.06 1.24
0.00 0.00 0.00
0.00
OellO
0.00
0.00 0.00
24.00
0.00 0.00 0.00
0.00
.06
.1
1.71
VINYL
5200.75
PLASTICIZER
MM
811.00
Total Plant **** 21571.25
523.75 77.75
10.07 9.59
0.00 I
0.00 I
0.00
0.00 0.00
|1
51.25 5.00
b
.99 .62
0.00 0.00
1
0.00 0.00
0.00 0.00
-v.1. . bU
0.00
.99
0.00
__________________________________
l1,
l . ' . --;it'L-
J 1
.62
1.44
r*.1
Pay Period ending February 28, 1995
Vacation
72
0
108 328 144
0 8
56 16 492 396 84
1704
VAB.0001188697
MWmttM - T. L. Cummings
n
SftfaSl
There were no reportiafcle safety instances this month.
The Accounting Natural Team net threetines In February. TheJearn updated its mlssioastateaent, customers and naplUri. Frederick held a safaty meeting on tornadoes. Statistics
07-005 AFE/MRO LTL
$310
i;
9993
$15*557
$3122
$3466
1
$55,591
19
VAB.0001188698
M. A. Svlerc
There were no reportable safety instances this month.
All teens net in February to review progress Oh their projects*
Processed
tfssish
FY93
$2,767.86 192 187
$35,714.71 898 890
(Decreese) Feb. * . *93 Increase
Spere Parts Ending Inventory
$2,013,713
Hew Materials Ending Inventory $2,529,091
$2,016,458 $ 2*745 $2,268,757 <$260,334>
Compound "A" Grade PLENEX "A" Grade Vynaprsne Coimpound Off-Grade (BG) Compound Off-Grade (H) Millscrap Dry Blend "A" Grade Dry Blend Offgrede Resin Type 1 Resin Type *BC" Vacuum Dust
Total Packaged W/house
5,082,832 197,381 51,532 591,096 130,682 104,508 253,598
12,000
1,844,900
100
8,415,031
(Decrease)
I fhfffflftt
5,051,857 242,379 47,535 648,317* 108,425** 96,115 197,698 0
1,623,650
100
< 3Q,975> 44,998
< 3,997> 57,221
< 22,257> < 8,393> < 55,900> < 12,000> <221,250>
0
< 0.61>
22 *80
< 7.76>
9;
< 17.
< 8.03>
< 22.04>
I
--
Ah '
iijeWi
i-
< 11.
0
8,169,392
<245,639>
Compound MAM Grade Rigid "A" Grade Resin Type 1 Resin Offgrade
Total
3,228,521 172,700
16,174,446
20,489,916
(Decrease)
1
Chance
1,407,277 172,700
20,128,904
<1,821,244> 0
3,954,458
<56.41>
0.00
24.45
23,125,180 2,635,264
12.86
* Includes PLENEX (BC) ** Includes PLENEX (H)
VAB.0001188699
ABERDEEN CHEMICAL PLANT SHIPPING ANALYSIS FEBRUARY 1993
-SHIPMENTS BY PRODUCTS-
RESIN-BULK RESIN-PACKAGED
FLEXIBLE COMPOUND-SULK FLEXIBLE COMPOUND-PACKAGED
NEU BUSINESS
VYNAPRENE
RIGID COMPOUND-BULK RIGID COMPOUND-PACKAGED RIGID OOMPOUMD-PEUETS
AUTOMOTIVE * BULK AUTOMOTIVE * PACKAGED
PLASTICIZER
TOTAL
SHIPMENTS ST NODE
BULK:
FEBRUARY* RESIN FLEXIBLE COMPOUND
8ISIS COMPOUND
PLASTICIZER
TOTAL FEBRUARY
*YTO*
RESIN FLEXIBLE COMPOUND RIGID COMPOUND PLASTICIZER
TOTAL YTD
PACKAOBM
*******
*PBBAU(UkY* RESIN FLEXIBLE COMPOUND RIGID COMPOUND PLASTICIZER
TOTAL FEBRUARY
YTD* RESIN FLEXIBLE CONPOUNO RIGID COMPOUND PLASTICIZER
TOTAL YTD
TOTAL MONTH
SHIPMENTS
26,424,430 528,280
3,577,690 3,538,270
5,247
3,982
0
55,900
0
719,850 135,445
519,650
35,508,744
RAILCAR
143
22 0
3
168
CUSTOMER PICKUP
17
0 0 0
17
877 60
76 0
10 17 0
CUSTOMER
PICKUP
1
14
0 0
15
COMMON
CAPRRIER
17 113
1 0
131
13 119 65 477
7 12 03
85 611
03:11 PM 11-Mar-93
YTD
SHIPMENTS
162,768,020 3,677,221
12,841,156 15,122,181
48,566
19,432
491,230 604,734
0
2,940,870 492,848
2,974,652
201,580,910
27
8 0 0
35
1Z3 43
8
4
TOFC AIR/DPS
00 00 06 00
00
AIR/UPS
0 1 0 0
1
00 00 00 00
00
4
8 0 0
12
TOTAL
187 30
0
3
220
1,060 119 9
21
1*209
TOTAL
18 128
1 0
147
__________ ^
136 550
19 3
^ ^ _____ .
708
CC: TLC,MA$,AEV,JRF
VAB.0001188700
I
5A
*
*
mm
01/93
VAB.0001188701
TABOBATOBT - J. M. Edwards, J. R. Williams
1
A. ' Sifetr
'
Rpr8entatiV6i iron Armor Bond Corporation vialtad the with Nick Forsa to tour and discuss
issues.
John Derossi and Thomas Saloon with for a tour*. . It has Boon supplied out of the Oklahoma
visited the plant be
C.
U
warn
i fc-
non
differences m
our
The customer complained of flakes and dark, small particles on top of a railcar compartment of 5385 resin*
The customer complained of color problems with six boxes of 36525 Clay 20 made at the Mansfield Plant.
=i
m
VAB.0001188702
UMiAIMttT - Continued
oBS^UUBUI1UUI14iSmBbK
D. Product Waivers Issued
CuitOMr
Product
Times Fiber
38525 BLK
Dicing
1 R/C
The following is a summary of residual VCM results on inprocess samples. None of the reactor daily averages exceeded 400 ppm RVCM during the month of February, 1093.
Reactor
5305
Number of Samples Average RVGM, ppm
829 64
33 0.290
65 0.421
The following is a summary of the residual VCM analysis of shipment samples for the month of February, 1993.
Product
5225 5265 5305 5325 5385 5395 5415 5416 5465 Debox Pond
1 65 119 16 50
9 77 11
0 20
4
0.022
0.140 0.186
0.666 0.200
0.012
0.040 0.016 0
0.298 0.753
A
II Lbs. 1
Hardness Color Hard Particles Heat Stability Cross Contamination
Totals
143.5 144.0
-- -*--
287.5
<2.31> <2.32>
-----<4.63>
9.0 64.7 18.3
7.5 6.4 105.9
<0.14> <1.04> <0.29> <0.12> <0.10> <1.71>
4-
y r
VAB.0001188703
Resin Process Capabilities(based on dryer regulars')
5225
5265
Bulk Density
1.36 1.42
Inherent Viecosily (vs. 0.64 -0.67) (vs. 0.715-0.744)
0.04
0.83 0.24
-
"L* Color
0.81 7.33
a" Color
1.33 7.67
"b* Color
2.17
2.83
% on Pan (vs. 2% max.)
3.08
3.08
%thru 140
1.15 0.74
Hard Particles, Average 5 minutes 7 minutes
jr
METS IR (vs. 95% of Corttrol)
i`
i
Average Particle Size, Microns
.
147 139
5305
1.72
0.90
0.90
2.42
4.11 23.67
4.17
11.9
6.00
6.33
2.47
14.33
j
0.46
i
NA
137 143
February 1993
5385
1.69
1.47
h 1
5.67
5395 0.35 0.43
2.92
5415 0.78 0.71
3.08
5416 0.33
0.4
6.33
4.00 3.89
1
1.41
18 4
2.17
1.07
!|.
0.45
i i
\.
'i*i
15 5
i
2.67
4.00 0.67
3.64
5 2
3.78 2.07
5 3.78
0.54
4 2 1.48 0.61
168 145 171 133
i
VAB.0001188704
m mmmmmmmmrnm
(/"N. FEBRUARY, 1993 - RESIN
SHIP 1 DATE 1
2/5I
PRODUCT
"i^
5415
*
rf
2/9 I 5395
2/10 | 5305 2/10 1 5325
LOT NO. I LBS.
V
| 04614
I 50
1 04925
10 I
04744 11 04668
50 1
1 p 1
1 50 ]
2/10 ] 5395
1
2/15 I 5385
2/15 1 5395
1 04925
v1
1 04995
1 04925
1 50 1 50 I 1 50
2/16 2/16
5415 5325
04698 04668
50
1
50 !
A
VAB.0001188705
A
FEBRUARY, 1993 - COMPOUND
M'
VAB.0001188706