Document mpV30Xm40L7D93edbE0gR546J
PPG Industries, Inc. Chemicals P.O. Box 1000 Lake Charles, Louisiana 70602
April 29, 1992
Mr. Tom Coerver Department of Environmental Quality Air Quality Division P O Box 44096 Baton Rouge, LA 70804-4096
Dear Mr. Coerver:
Re: Quarterly Fugitive Emission Report
In accordance with the provisions of LAC 33:III.2121.F, the PPG Industries Lake Charles Complex is hereby submitting its quarterly fugitive emission monitoring report for the period of 01/01/92 through 03/31/92. The 0.39 percent of components leaking value once again demonstrates that the PPG Complex is at the "good performance level" for the quarter.
Please note that VDCM, EDC #1, and EDC #2 components are now being reported according to NSPS regulatory guidelines as required by Louisiana Air Permit No. 2105 issued December 13, 1992. The results of the monitoring of these components will be included in each quarterly fugitive emission monitoring report as agreed upon per your conversation with Esther Liggio (PPG Environmental Group). This correspondence will serve as confirmation of this agreement unless otherwise directed by your office.
Attached for your review are the following tabulations and summaries for this quarter:
Attachment I Attachment II Attachment III Attachment IV Attachment V Attachment VI Attachment VII
Attachment VIII Attachment IX Attachm nt X
Attachm nt XI
Complex Performance Summary Test/Repair Summaries Delayed Repair Summary Turnaround Repair Summary NSPS Summary
Tri-Ethane II Unit Data Ethyl Chloride Unit Data Per/Tri Unit Data Waste Treatment Unit Data CPC Unit Data VCM II Unit Data
2517q
All other required, monitoring not otherwise listed was perform d.
Items listed in Attachment IV, Turnaround Repair Summary, are
those believed to risk higher emissions if repair is attempted without a unit shutdown.
If you have any questions regarding this report. (318) 491-4326.
please call
m
at
Respectfully,
MWR/vk Certified Mail/Return Receipt Requested
SL 025171
ATTACHMENT I
"EiA-TERLY REPORT SUMMARY AMD SDOD PERFCRMANCE
rcr F sr- * od Ended 033 1,'c 3
: UP1 FORMA MCE LEVEL
^umuer of Ccmoonents Monitored: Number of Comoonenbr Leaking: Number of Comoonon ;s Rsoaired:
6421
of Components Leak i no: 7. uf Comoonento Repaired:
U.l o._rvL tor i. no of -f up i t i vs emissions has been performed as required bv lor. CL. 2.. of the Louisiana Air Quail tv Regulations.
DARBGNNE SERVICES. INC.
Title
Si anature Date
___________
SL 025172
' 7,iC'
ATTACHMENT II, PAGE I
Garbonne Services Inc.
FPG INDUSTRIES. INC. P.Q. BOX 10QO LAKE CHARLES
LOUISIANA 70602 PLANT SUMMARY
"EST ACTIVITY SUMMARY POR THE PERIOD 01/01/92 through 03/21/92
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS -------------
IN UNIT TESTED LEAKING
REPAIRED
-------- PERCENT --------LEAKING REPAIRED
Val ye
GAS
1324
Val vs
LIGHT LIQ 5346
V'ial PuiDO
HEAVY LIQ. GAS
8 44
Pump
LIGHT LIQ. 165
Comores sor GAS
PRY
GAS
39
PRV
LIGHT LIQ. 22
CV LIGHT LIQ. :a^==5=s
li
II
ll
II
H
i: ;i
1216 1 1
.08
100
4979 20 20
.4 100
60o
00
1 00 159 2 O
0 1.25
0 100
Uf 0 0
00
37 0 0
00
16 0 0
00
-L 0 0
00
f=S!S=333: = ====;==^= S9SS33S33S 3S3S=3333B=a 3xe==is==;r.
COMPONENT TYPE SERVICE
Val ve Pump Compressor PRV CV
ALL ALL ALL ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
---------PERCENT --------LEAKING REPAIRED
6678
6201
166
160
33
61 53
22
ORSBSVfeSVB
*6910 **6419
21 2 0 0 0
23
21
.33
100
2
1.25
100
0 00
0 00
0 00 CSBS3&S3SS3BSSSs sts358atmm*cv SBSl==S=
23
.35
100
* VDCM, EDC I & EDC II COMPONENTS ARE NOW BEING REPORTED AS NSPS COMPONENTS, 191 COMPONENTS WERE ADDED THIS QUARTER AND 123 COMPONENTS WERE DELETED.**
** 489 COMPONENTS ARE OUT OF SERVICE AND 2 COMPONENTS ARE PREVIOUS SHUT DOWN ITEMS.
SL 025173
AE I TYPE TE3T DATE STATUS SATE REP.
REPAIR DETAILS
ATTACHMENT II, PAGE 2
REPAIR METHOD
REPAIR SUC. REHON, SEAQIN6-DATE DATE REPAIR ART.
4522 Val vs
23-13-92 10001 03-19-92 REPLACED VALVE
S52I Valve
03-13-92 10001 03-13-92 TIGHTENED PACKING
03-19-92 TIGHTENED PACKING
6524 Valve
03-13-92 10001 03-19-92 REPLACED VALVE 6587 Valve
03-13-92 10001 03-20-92 TIGHTENED PACKING
66288
Val ve
03-13-92 10001 03-13-92 TIGHTENED PACKING
7008 PiilB
03-04-92 10001 03-11-92 ADJUSTED SEAL
7174 Valve
03-04-92 10001 03-04-92 TIGHTENED PACKING
03-19-92 REPLACED VALVE
7835 Valve
03-09-92 10001 03-09-92 TIGHTENED PACKING
8063 Valve
03-09-92 10001 03-09-92 REPLACED VALVE END PLUG
8079 Valve
Wk 03-09-92 10001 03-09-92 REPLACED VALVE END PLU6
*03
Valve
03-09-92 10001 03-09-92 REPLACED VALVE END PLUG
10229
Valve
03-11-92 10001 03-11-92 TIGHTENED PACKING
03-24-92 TIGHTENED PACKING
9035D
Valve
03-10-92 10001 03-10-92 TIGHTENED PACKING
03-24-92 REPLACED PACKING
9038 Valve
03-10-92 10001 03-10-92 TIGHTENED PACXIM
03-24-92 REPLACED PACKING
12523
Valve
03-02-92 10001 03-02-92 PUGGED
12856
Puep
03-03-92 10001 03-11-92 REPLACED SEAL
13004
Valve
03-03-92 10001 03-09-92 TIGHTENED PUKING
13098
Valve
03-03-92 10001 03-03-92 TIGHTENED PACKING
13268
03-19-92 TIGHTENED PACKING Valve
03-04-92 10001 03-04-92 TIGHTENED PACKING
13270
Valve
03-04-92 10001 03-19-92 TIGHTENED PACKING G/D ITER
03-23-92 REPACKED
Valve
03-04-92 10001 03-19-92 TIGHTENED PACKING S/D ITEM
13294
03-23-92 REPACKED Valve
03-04-92 10001 03-04-92 TIGHTENED PACKING * SL 025174
1379#-
03-19-92 TIGHTENED PACKING U1w.
YES
HD YES
YES
YES
YES
YES
NO YES
YES
YES
YES
YES
NO YES
NO YE* '1 YES
YES
YES
YES
NO YES
VEB
NO YES
NO YES
ND YES .
0 = 04-01-92
10001 = 03-13-92 100 = 04-01-92
03-19-92
0 * 04-01-92
3000 = 04-01-92
1000 = 03-13-92
600 * 03-11-92
10001 = 03-04-92 0 = 03-19-92
03-19-92
4000 = 03-10-92
0 = 03-10-92
0 * 03-10-92
0 03-10-92
10001 . 03-11-92 100 * 03-27-92
03-24-92
10001 - 03-10-92 0 03-27-92
03-24-92
10001 * 03-10-91"' 03-24-92 0 * 03-27-92
0 * 03-02-92-
.0 * 03-20-92
500 03-20-92-
10001 03-03-92 500 * 03-20-92
03-19-92
2000 * 03-04-92
10001 - 03-20-92 0 * 03-27-92
03-23-92
10001 = 03-20-92 0 * 03-27-92
03-23-92
10001 03-04-92 3000 03-20-92
03-19-92
03-04-92 10001 03-23-92 REPACKED
ATTACHMENT II, PAGE 3 YES 0 = 03-27-92
SL 025175
\
1.
ATTACHMENT III
.CiiilL_______________ '/LI___ . I ' T 9i' u. b. - .
! r:
!- 1 * s > ' .
1" ! j-
^4
1
` r; i
1
" .'it
'
r Corn 7 etsd:
;t
T. 7k v
O
/ ui ft r"
/4/CC'?/ 01/09/92 626
Cate Component E-.~cnoc4.ed:
/R4 - " 1
-aad i nu cn Rucneck: 100
1
nc'-a.'.
5 "'4: temp t
:
v r- p ;/x j p ;-* j _ - y .
.1 / " a / 91 _
4/'2
ETH'-'LENFI JET
n 7 /r w / o
ETHV_.ENE
~c7-ETHANE II
i'/ 11/91
I
:i''J3/91
"
ono: Ir C
1-iton *
01 "30/92
-.7
to
a : r- .
Date C^scs-risnt ^"checked: 02/79.`r;~ Readi no on Rechecks 0
D---S? Maintenance Attemoted:
01/70/92
D>;:u Repair Anticipated:
01/30/92
Reason far Reoai r Del av: SD Required
TOP #1 CRUDE EDC
ALOE
STORAGE
for Peoair EDC
Tri-Ethane II 03/01/87
Date Leak Located: Date Reoair Completed: Number o-f Days to Repair:
05/06/91
Date Component Rechecked: Reading on Recheck:
Date Maintenance Attempted:
Date Repair Anticipated:
Reason -for Repair Delav:
7091
EC REACTOR
CALVE
PIPING
07/92 SD Reauired COOLER
-for EC
Repair/ONI
ETHYL CHLORIDE 10/91
Date Leak Located: Date Reoair Completed: Number o-f Days to Repair;
11/13/91
Date Component Rechecked: Reading on Recheck:
Date Maintenance Attempted: Date Repair Anticipated; Reason -For Repair Delav:
10/92 SHUTDOWN FOR REPAIR
SL 025176
ATTACHMENT III,
1r
3/1 <: -'9i 1 16,- 92 ier J,
Date Ccsmpqnen t 9 hecVsd: ''2/29 ^cad'.nu c-n '^ched-. : 0
r.t-*n arcs Attempted: 02/23/91 & 06/21/91. 01/16/92
repair Anticipated: 1/92
fjf Repair Delay;_____ Requires Repacking or Reel acemen h
HCL ECONOMIZER
ETHYLENE'
VCM II
07 / 90
Date Leak Located: Rate Repair Camolsted: u^r of Davs to Repair:
03/03/92 03/19 92 16
Date Component Rechecked: 07.-"L "}2 Reading con Rechecks 300
a , n ten a nee Attempted: 03/19/92
Reeair Anticipated: 03/19/92
__ ij.; 2.21 *r'r Ren air Del av: UNKNOWN
I7"........
# 1 FURNACE #2 PASS
, 7E
ETHYLENE
VCM II 07/90
Date Leak Located: Date Repair Completed: Number of Days to Repair:
03/04/92 03/23/92 19
Date Componsnt Rechecked: 03/27/92 Reading on Recheck: 0
Date Maintenance Attempted: 03/19/92, 03/23/92
Date Repair Anticipated; 03/23/92
Reason for Repair Delav: VALVE NEEDED TO BE PULLED TO REPACK_____
13233
#2 FURNACE #1 PASS
ETHYLENE
VCM II
VALVE
.,a-y
................
07/90
Date Leak Located! Date Repair Completed! Number of Days to Repair!
03/04/93^^#eterComponent Recheckedi 03/27/92 03/23/92 '* *-- 'v Read! no >n Recheck i 0 19
Date Maintenance Attempted! 03/19/92, 03/23/92
Date Repair Anticipated: 03/23/92
Reason for Repair Delavi VALVE NEEDED TQ BE PULLED TO REPACK_____
13296
>J(< #2 FURNACE #2 PASS
. .. .EHJYLENE
VCM IT
Valve
7/90 ;"w`-
Date Leak Located! Date Repair Completed! Number of Days to Repair!
03/04/92 03/23/92 4 19 ___
4-Date Component Rechecked* 03/27/92 ^ Reading on Recheck: 0 -
;*te Maintenance Attempted* Date Repair Anticipated:
Reason for Reoair Delav:
03/23/92 03/23/92 VALVE NEEDED TO BE PULLED TO REPACK
SL 025177
`7
4?
tn
ppg iriL-usrpres. rise.
ATTACHMENT IV
ClL 51' iS:~ f-Otui'P
l nHa ! t.i f' "i ! -.UTiiirCUi rj f- Ql" repal i1
I-or Period Ended / 3/ 1 - ?C
P i G ; (lAf iE [ I
1 liQ It Dascriat1 on oi 1/ VALVE IN GAS
SERVICE
i - ^ -z tr Uo i i*- ,i 11 ^ j -M.- i r'i; I'le:: t I ui r>=*r ounus
{* . S u -^2
_______Location________________________ TOP #1 CRUDE EDC STORAGE
Unit: ETHYL CHLORIDE
Last Unit Shutdown: 10/91
TaQ # v
Next Turnaround10/92
Description
Locati or.
________________________________________________________________
~"Wt VALVE IN L. LIQUID SERVICE
EC REACTOR COOLER PIPING
SL 025178
- a- Vi
X`:
.* vsk
4fe-
ATTACHMENT V, PAGE 1
Darbonne Services Inc.
PPG INDUSTRIES. INC. P.O. BOX 1000 LAKE CHARLES
LOUISIANA 70602 NSPS SUMMARY
TEST ACTIVITY SUMMARY FOR THE PERIOD 03/01/92 through 03/31/92
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
Val ve
GAS
319
319
4
2
Val ve
LIGHT LIQ 2033
1970
5
4
Val ve
HEAVY LIQ.
2
00
Pump
LIGHT LIQ. 81
78
2
2
Compressor GAS
00
PRV
GAS
17 17
00
PRV LIGHT LIQ. 11 8 0 0
CV
GAS
7 7 00
CV
LIGHT LIQ. 19
19
3
0
1.25 .25 0
2.56 0 0 O 0
15.78
50 80
0 100
0 0 0 O 0
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
Valve
ALL
2354
Pump
ALL
81
Compressor ALL
2
PRV
ALL
28
CV
ALL
26
==s========S SSGS3MBBKsaa
GRAND TOTAL
2491
2291 78 2 25 26
*2422
96 22 00 00 30
14 **8
-------- PERCENT --------LEAKING REPAIRED
39 2.56
O a 11.3$
.
66.66 100 0 o 0
. 57.14
* 69 COMPONENTS WERE OUT OF SERVICE THIS MONTH
- ` ' -* ** 6 COMPONENTS WENT ON SHUT DOWN THIS MONTH.
, > ' .. ** %
*i* - * \ *r
,
*> 0^ 9V
A
IfA6
TYPE
W TEST DATE STATUS DATE REP.
REPAIR DETAILS
ATTACHMENT V, PAGE 2
REPAIR METHOD
REPAIR SUC. REHDN. READINS=DATE DATE REPAIR ANT.
3729 Valve
03-02-92 10001 03-02-92 TIGHTENED PACKING
3729C
Valve
03-02-92 10001 03-02-92 TIGHTENED PACKING S/D ITEM
3736 Valve
03-02-92 10001 03-02-92 TIGHTENED PACKING S/D ITEM
4032 Valve
03-02-92 10001 03-04-92 TIGHTENED PACKING
3720 Valve
03-02-92 10001 03-04-92 TIGHTENED PACKING
4205 Valve
03-03-92 10001
< NO REPAIR ATTEMPTED >
2190 Valve
03-04-92 10001 03-04-92 TIGHTENED PACKING
1192 CV
03-04-92 10001 2232 CV
< NO REPAIR ATTEMPTED >
03-04-92 10001
< NO REPAIR ATTESTED >
2428 Puep
03-05-92 10001 03-16-92 REPLACED SEAL 2442 Valve
fc 03-05-92 10001 03-05-92 TIGHTENED PACKING
*463
CV
03-05-92 10001 4320 Puep
< NO REPAIR ATTEMPTED >
03-03-92 10001 03-05-92 CHAN6ED SEAL
4713 Valve
03-05-92 10001 03-05-92 TIGHTENED PACXINB
03-09-92 TIGHTENED PACXINB
YES 100 * 03-02-92 NO 10001 = 03-02-92 NO 10001 = 03-02-92 YES 500 = 03-04-92 YES 0 = 03-04-92 SHUT DOM FDR REPAIR YES 1000 = 03-04-92 CAN NOT ISOLATE SHUT DOM FOR REPAIR YES 50 = 03-16-92 YES 5000 03-05-92 SHUT DOM FOR REPAIR YES 0 * 03-10-92 NO 10001 * 03-05-92 YES 2000 03-10-92
04-30-92 04-30-92
03-09-92
ij
*f...
SL 025180
ATTACHMENT VI, PAGE 1
Darfconns ?9rvicss Inc.
PF'S INDUSTRIES. INC. K . u . BOX 1 ooO LAKE CHARLES
LOUISIANA 70602 TRI-ETHANE II
TEST ACTIVITY SUMMARY FOR THE PERIOD 01/01/92 throuoh 00/31/92
COMPONENT TYPE SERVICE
------------------ NUMBER GF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
.'Til Vd
GAS
172
171
00
\ ill Vif?
LIGHT LIQ 1075
1075
5
'r-, i v s?
HEAVY LIQ.
1
1
00
PusT.O
LIGHT LIQ. 42
42
0
0
r P:V
GAS
4 4 00
LIGHT LI 3. " ^ i -IGHT LIQ.
00 <" 0 0
0 . 46
0 0 0 0 0
0 100
0 0 0 0 0
!1
!) II li II
li
II t: II II
tl Ij
II II
ll
fc--
^ COMPONENT TYPE SERVICE
SUMMARY BY COMPONENT TYPES 1= =2 =; =5as =S!= ss =:1=SSXS==
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
Val ve Purao PRV CV
ALL
1248
1247
5
5
ALL 42 42 0 0
ALL
6600
ALL
2200
sa=3=s=aasss&ssssssttsaasae&aass asaaasasaaaaasaaaaa^
GRAND TOTAL
*1298 **1297
5
5
-------- PERCENT --------LEAKING REPAIRED
.4 100 00 00 O0
.38
100
* 29 COMPONENTS WERE ADDED THIS QUARTER AND 18 COMPONENTS DELETED.
** 1 COMPONENT IS A PREVIOUS SHUT DOWN ITEM.
SL 025181
4 YPE TEST SATE STATUS OATS SEP.
MS DETAILS REPAIR METHOD
s.;;:
Val ve
'/7J"11-J -Ta 10001
=:23 Val ve
03-13-92 10001
Valve
03-13-92 10001
tsa? Valve
03-11-92 10001
::23B
Valve
03-13-92 10001
03-19-92 REPLACED VALVE
,
03-13-92 T16HTEHED PACKING 03-19-92 TIGHTENED PACKING
03-19-92 REPLACED VALVE
03-20-92 TIGHTENED PACKING
03-13-92 TIGHTENED PACKING
ATTACHMENT VI, PAGE
REPAIR 3UC. RENQN, REWNSDATE DATE REPAIR ANT.
r. i 04-0l-o?
ND
10001 * 03-13-92
03-19-92
YES 100 * 04-01-92
YES 0 = 04-01-92
YES 3000 * 04-01-92 YES 1000 03-13-92
SL 025182
ATTACHMENT VII, PAGE 1
"'lArt'Onns Servi ct-s I. ic .
PPG INDUSTRIES P.0. BOX tOOO LAKE CHARLES
LOUISIANA 70602 ETHYL CHLORIDE
ACTIVITY SUMMARY FOR THE PERIOD 01/01/92 through 03/31/92
COMPONENT "YFF. SERVICE
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
-; - 1 . w 1 -i <zi
r.v -- -- ..
GAS l, IGHT LIQ. HEAVY LIQ. -IGHT LIQ.
GAS
_ I GHT LIQ.
160 375
3 16
"1
2
160 374
16
00
00
11
. 26
100
00
00
11
o. 25
100
00
00
00
0
===5= = =S===3== 3? ==:=: :==**=*===:
0
t!
li li
If If II It II II II
it li Ii II li li ll ll
COMPONENT TYPE SERVICE
SUMMARY BY COMPONENT TYPES =s==ss===ss=-==S====3S= S>:=s=s:=s=xsi==s=7^r=====ss=: =^laasssisssBac
NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
V !. 1 V 0
r JiflC PRV ~ tsjss = -- tzft =r
ALL ALL ALL
GRAND TOTAL
II II II II ll II
ll
It
538
537
1
1
16 16 1 1
4400 =%=S=S=SB=SBSBB=Ba ====skssmsssssasms
*553 **557 '
2
2
. 18 6.25
0
.35
100 100
0
100
* 1 COMPONENT WAS ADDED AND 3 COMPONENTS WERE DELE.TED, ** 1 COMPONENT IS A PREVIOUS SHUT DOWN ITEM.
- "L
SL 025183
fiB t TYPE TEST DATE STATUS DATE REP.
REPAIR DETAILS
ATTACHMENT VII, PAGE 2
REPAIR METHOD
REPAIR SUC. RENGN. RADIB*DATE DATE REPAIR AMT.
"003 Pun 03-04-92 10001 '4 Valve Co-04-92 10061
03-11-92 ADJUSTED SEAL
03-04-92 TIGHTENED PACKING 03-19-92 REPLACED VALVE
YES soo = 03-11-92
NO 10001 03-04-92 YES 0 * 03-19-92
SL 025184
ATTACHMENT VIII, PAGE 1
r.. u- fT. : j '< . i
7 3 ^ 7 7
" . 0. SU X
LAKE CHARLES
LOUISIANA 7060S
PER TRI
'IVITV SUMMARV FDR THE PERIOD
i'
o i.v c n
92
COMPONENT E SERVICE
------------------ NUMBER OP COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT -------LEAKING REPAIRED
'1 v i. V ** . -.< I V r-
t I . r~J
- UsTiD --V
Lc r~t rj
er
LIGHT LID 2201
HEAVV LIQ.
l
L IGHT LIQ. GAS
66 rr
LIGHT LIQ.
O
ii !)
11 11
1:
J=I = .ii=S3B=IS5:
-rercr
2143
65 C_T> &
00
77
ri
0 'j 00
0 .==s=ss=: .*? s := =: as =s
^ s s=ss ts = tfs=:
00 100
oo 00 00 C0
:sns;s;?:
It II
ii ii ii ii
II
il
II II
ii
II I! II II
SUMMARY 3Y COMPONENT TYPES
COMPONENT TYPE SERVICE
- NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
--------PERCENT --------LEAKING REPAIRED
Val ve
ALL
PufflD
ALL
PRV ===i==^=
ALL
GRAND TOTAL
2567
2499
7
7
. 28
66 65 0 0
0
11 11 0 0
0
SSSSSSSSSS.=asssassmss:=sat=sffcassa;=s==;s:=:=s=a=2= 3s==s=ss=aaB=
*2644 **2575 7 7
.27
100 0 0
100
* 31 COMPONENTS WERE ADDED AND 68 WERE DELETED. ** 69 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
*a f& Z3!
ETATU3 DATE REP.
REPAIR DETAILS
ATTACHMENT VIII, PAGE 2
REPAIR METHOD
REPAIR SUC. REHON. RASIN8*SATE SATE REFAIR ART.
*VW 3i /2 * v,j.i
3063 ;sivs :3'0?-'2 icooi
^079 valve
03-09-92 13001
=1-33 valve
03-09-92 10001
10229
Lalve
03-11-92 10001
!032C -sUe 03-10-92 10001
:039 naive 03-10-92 1-0001
03-09-92 TIGHTENED PACKINS
03-09-92 REPLACED VALVE END PLUS
03-09-92 REPLACED VALVE END PLUG
03-09-92 REPLACED VALVE END PLUS
03-11-92 TI6HTENED PACKING 03-24-92 TIGHTENED PACKINS
03-10-92 TIGHTENED PACKING 03-24-92 REPLACED PACKING
03-10-92 TIGHTENED PACKING 03-24-92 REPLACED PACKING
YES 4000 * 03-10-92
YES V * 03-10-92
YES 0 = 03-10-92
YES 0 : 03-10-92
NO
10001 = 03-11-92
03-24-92
YES 100 = 03-27-92
NO
10001 = 33-10-92
03-24-92
YES 0 * 03-27-92
NO
10001 = 03-10-92
03-24-92
YES 0 = 03-27-92
SL 025186
ATTACHMENT IX
1/ O '-jf ` J-{ 0
r" V j. C!.55 .i :'r
rFG INDUSTRIES. INC. P.O. POX 1000 LAKE CHARLES
LOUISIANA WASTE TREATMENT UNIT
TEST ACTIVITY SUMMARY FOR THE PERIOD 01/01/92 through 03/31/92
COMPONENT CVFE SERVICE
------------------ NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
i f?
urtS
nr ^7***
er
0 \\
Vjiiva
LIGHT LIQ. 241
00
vLvi
HEAVY LIQ.
i
0oo
Puino
LIGHT LIQ.
4
4
0
o
Cjaiorsssor GAS
** 1 0 o
FRV
LIGHT LIQ.
i.
0
0
0
00
00 00 00 00 00
COMPONENT TYPE SERVICE
Val ve PuiTtD Comoressor FRV
ALL ALL ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS ----------IN UNIT TESTED LEAKING REPAIRED
294
275
0
0
4 400
1 1 00
1 000
*300 **280 0 O
-------- PERCENT --------LEAKING REPAIRED
00 00 00 0o
00
* 2 COMPONENTS WERE ADDED THIS QUARTER AND 1 WAS DELETED. ** 20 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SL 025187
Dafbonne Sef'vi-- es Itk:.
ATTACHMENT X
P - L * zi'iO 1 ULL LAKE CHARLES LOUISIANA 7Ora00
WTU CPC
37 ACTIVITY SUMMARY r OR THE PERIOD 01/01/92 throuah 03/31/92
COMPONENT TYPE SERVICE
- NUMBER OF COMPONENTS IN UNIT TESTED LEAKING REP,
-------- PERCENT -------LEAKING REPAIRED
7a; ve
GAS
118
24
0
0
Val ve
LIGHT HQ. 329
48
0
0
'Live
HEAVY LIQ.
x
'J
0
(J
-UfllD
LIGHT LID.
6
<-*
0
0
RV r; r; \ \
GAS LIGHT LIQ.
17
0 0
0 0
0 0
0O 00 00 O0 U0 00
COMPONENT TYPE SERVICE
Valve F'umo PRV
ALL ALL ALL
GRAND TOTAL
SUMMARY BY COMPONENT TYPES
------------------ NUMBER OF COMPONENTS -----------IN UNIT TESTED LEAKING REPAIRED
44B 72 0 6 20 7 00
0 0 0
461
*74
00
-------- PERCENT --------LEAKING REPAIRED
00 00 00
00
* 387 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
SL 025188
2'ssr'
ATTACHMENT XI, PAGE 1
LAKE CHARLES LOUISIANA 70600
VCM II
:est activity summary EOF: `r HE PERIOD : 1/01/72 hhr ougn 07/74/92
CGMPQNENT
----------------- NUMBER OF COMPONENTS ------------
-------- PERCENT __
RE SERVICE IN UNIT TESTED LEAKING REPAIRED
LEAKING REPAIRED
-
GAS
457
454
1
1
.1
. t
7 -7
LIGHT LIQ 1105
1116
--/f
7
\
HEAVY LIQ.
1
A
0o
: u:i!0
GAb
1 1 00
'.iritj LIGHT LIQ. 31 30 A1 1
L;i:ior ess or GAS
0 .
0
- RV
GAS
26 26
0
-- W )
LIGHT LIQ.
6
6
0
0
. 62 ; `i
0 -.i . o*j*
0 'j
0
100 100
r'l
0 1 CO
0 0 0
SUMMARY BY COMPONENT TYPES
COMPONENT TYPE SERVICE
- NUMBER OF COMPONENTS ------------IN UNIT TESTED LEAKING REPAIRED
-------- PERCENT --------LEAKING REPAIRED
Val ve Pump Compressor FRV
ALL ALL ALL
ALL
GRAND TOTAL
ll li
U
II II II II II II
1583
1571
8
8
32 31 1 1
2200
*5 3.22
0
32 32 0 0
0
st sc st s s==am a sasssacaa:BSsaBBBas8=asacaasssa5 =t3s===a?^cas
*1649 **1636 9 9
.55
100 100
0 0
100
* 128 COMPONENTS WERE ADDED THIS QUARTER AND 33 COMPONENTS WERE DELETED.**
** 13 COMPONENTS WERE OUT OF SERVICE THIS QUARTER.
il II It II
II
!! II
SL 025189
h.
TV?E
~ir '-ATE ;,:jb SATE REP.
-.EPAIS DETAILS
ATTACHMENT XI, PAGE 2
REPAIR METHOD
REPAIR SGC. P.ENDN. READ INSTATE SATE REPAIR ANT.
al r2
;T-.)2-?2 1D001
1I2E4
F 'jAC
i V/V..
13004
:a!ve
03-03-22 1CQ01
3098
Valve
03-03-92 10001
nits
Valve
03-04-92 10001
1327)
Val ve
03-04-92 iV*|V4Mt'i
132S3
Vs We
03-04-92 1)001
13294
reive
v3-)4-?2 10001
13294
Valve
03-04-92 10001
2-3--02-92 PLU5SE5
03-11-92 REPLACED SEAL
03-05-92 TIGHTENED PACKING
03-03-92 TIGHTENED PACKING 03-19-92 TIGHTENED PACKING
03-04-92 TIGHTENED PACKING
03-19-92 TIGHTENED PACKING 03-23-92 REPACKED
03-19-92 TIGHTENED PACKING 03-23-92 REPACKED
03-04-92 TIGHTENED PACKING 03-19-92 TIGHTENED PACKING
03-23-92 REPACKED
S/S ITEM S/D I TEN
?E3 0
,*n am
YES 0 13-20-92
YES 500 03-20-92
NO
10001 = 03-03-92
03-19-92
YES 500 03-20-92
YES 2000 = 03-04-92
NQ
10001 = 03-20-92
03-23-92
YES 0
03-27-92
ND
10001 = 03-20-92
03-23-92
YES 0
03-27-92
NO
10001 = 03-04-92
03-19-92
YES 5000 = 03-20-92
YES 0
03-27-92
0^9
ii '
-i; 1 ;r T- - . - V /J*J ^ "
">j. k-_ *- . J j'
! !' l'" Z
V fy t \ Val vs V 1V 'f v LV
V
. \ " ri AON FC! R REPAIR DEL.
CAN NO 7 3 COLA i"E
CAN NO T I BQi.H TE
cv H U lj OWN FOR r\f '*i I r\
.CAN;
NO V:
f 1
S
OLA
TE
oHU ~Ir OWN r OR Rrr.h'H t K*
OH Li T D OWN F' L:r\ Rr,rJ M IR
SL 025191