Document mpNk0w9qg1jqoJy3r4w6eNnGk
LIA24243
LEAD INDUSTRIES ASSOCIATION. INC,
2SS MADISON AVINUI
NtW YORK, N. Y. IOOI7 TILIWOKI -- AALA COOI III
ON MW
December 9, 1964
SUBJECT: WATESPS0QFI50 VIT3 SHEET LEAD
To Mecber* of the Lead Industries Association, Inc.:
Attached la a preprint of a catalog which vlll appear In the 19^5 Sweet'* Architectural File on Waterproofing vlth Sheet Lead.
This catalog ha* been preprinted In quantity and vlll be called to our list of approximately 13,000 architects, engineer* and con tractors this conth. It vlll alJo be used Tor distribution at oih exhibits at several trade shov* during the cooing year and for nnsverlrg Inquiries on thl* subject.
Additional copies are available to Octobers In quantities up to 25 free of charge and In larger quantities at a cost of per copy.
Very truly yours.
RLZ:sOc Ed c .
Executive Vice President
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LI A242<*4
C$.1. Division 7
C. S. t. Division 7 A .I.A . FILE N O . 7 -A
WITH SHEET
LEAD
'tnnv-'i, Ii T. s .. /
Lo o m Ahn*d with losd
N 2024.01
LIA24245
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Tb.j cz'S,eg H-V-cribvS the uses of !csd JS a
rr.-mV.v-.o y..:tvfprxJ'^g r*?!;r a! `Of hrvng
fountains, shrwer s*al!s and
s'^r ro-.Tis, commercial and institutional
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iijj foij'UAins aM t>3M where
p;* *i/<) w:,;crp'cof.rg of the 1* ghcst duality is
r' j j ':i !n tucn n:t kV.c-.s. sheets of lead as
kr /. js ccn tv fvtCo'rkiy h^noled are employed
i.r'i ve ;v!rrJ ty
(**.yr.g) or more
r.:. y ijy o'TCf.r.g. The 1Jod s:-?* i-ed is usually
sort !ci J ^riQh-rg 4. 6. or S ;bs per square
foot.
to I 16, 3 37. or 1 8 m.. in
tticVr'c-'. v The lightest wvight is for small and
fc-s c'-: col areas such as shower stalls; the
henv.er.t weights are used for farmer struefures
si ref-*ct*ng pools end mere enhea! areas
sphere the factor of safety required is of a higher
degree.
In a;mcst ell installations the membrane is
turned up continuously at the wails to form a
"pan" and then overlaid with some surfacing or
finishing material depending on use. Ah persons
cf new concrete slabs cr other masonry surfaces
over which lead is tj be lad shall be covered
with acphait impregnated felt. Vhe.:e fresh or
green cement or concrete is to be placed over
In:d. the upper surface of lead sheet shall be
prctectad by a heavy brush coat of black
asphaitum.
WATERPROOFING WITH LEAD
Whatever the lerm of construct.cn for a per manent buiJdmg, whether trad.t onal methods or the most advanced techniques in construction are used, protection against intrusion of water will be required. The general term "waterproof ing" however, implies more than just protection
ag. '-nst weather since today's fc'Md.ng fech-
r. 'djcs. c-specuiMy *n u-b i r.r.-'jj, m/c\e fetal
us^ oi
U'-dergrou'-.d oi v.c'l %s ..`v.e. This
mo-*i ga^go and p.-rr.mg spaces, shops and
stemga ar*:js, or efi->..t ir-corr.o p^c-' ic *g areas
ur.*f . ground T'u-ie rr.j>t he ach.ev d .;.-j ere-
CutvJ without pre.-.d ;e or rr-str.oticn from
ab;vc ground <nsto::~t<ons. Wjterprcchrg is a
pre.si^j nct-d when }hr.--:u la* I or nst^;Jat-uns in
clude pl.'uas, i^ndscjT'-d a't-js, gr-ss plots. re-
f!ect<rg pools or plant bones.
In H ese uses, sheet le;-d has pro-ed itself
emme-lly suitable as one of the most prsct-cal
forms of waterproef rg known. S.nce repairs,
replacement and even "normal'* maintenance
costs cn an accession rooftop irstk'absn enn
be considerable, it stands to reason that if the
same were required for a membrene bured be
neath complex comb nations cf Ml and f.riyh.
landscaping and other features, the costs could
be catastrophic. These costs when added to the
Original costs cf which they would certainty be
a part, would make lead one of the cneaper
means cf safely waterproofing valuable occu
pied areas. Lead sheet, when property n<' j?!ed,
wui last as tong as the most permanent of
buddings.
IMPERVIOUS TO MOISTURE
Lead membranes and pans property installed provide an impe.meatie moisture barrier be tween the unit itself and the adjoining walls and Poors, a barner that is necessary f damage to structures or spaces below is to be avoided. Lead membranes cannot absorb moisture. Such is not the owe with non-metatlic membranes.
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DURABLE Sheet lead is extremely durable for such ap plications. Its u*c as a standard material in chemical plants handling many types of cor rosives attests to this fact.
WORKABLE Sheet lead is extremely workable and can easily be made to conform to the surfaces on which the sheet lead is applied. Thus, voids between the lead and substrates, inherent in more rigid materials, are not left to settle out after the finish is installed.
ADAPTABLE Sheet lead is extremely adaptable for use in ail sues or shapes. Sheet lead pans are easily and quickly installed for minimum size shower stalls, or m targe pools or areas.
COST
The cost of sheet lead is surprisingly low. The basic material cost has leveled off to a point where lead <s directly competitive with other quality materials. The ease of working lead reduces costs.
PRECAUTION
Green cement, concrete or mortar containing
free Jlme may be corrosive to lead as it is to
many'other common metals. It is therefore nec
essary to coat Ihe lead with asphaitum to pro
tect it during the curing singe of the cement. After the curing- the^asjtfpftum coating which
provided the ne$ess4f? interim prok-hon is no
longer important
,%
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LI A24246
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OUTDOOR l'OOL3
AI-TD PLAATARS:
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c ' . , '..a" n V .t -'h#
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;*:<! a: <1 .h-y f -e*.
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p'o. <le the pe-fect
f:.l for rcc! - -jr rA'isi^g and precise
det: .-} cf ru.'.h cf t.'d.Vl architecture.
fn c*c:r to ! * fu i ,*d*3iMge of thii
cp;'A.*pjr.;:y,
j the rr.mmun cf
rrrtcbie area, a.I tre spate under such
Lr.tiscrce fe:Urcs ;s cfirn u>;d. Garage
or parking space. d;v`/ cr exh'hit anas,
shop,- nj c*n`ers cr mere!/ storage can bt
p<nvtd?d \c.th aswrarta cf the positive
profection a lead mj.T.brane w.;l provide.
O.*1* of the rrest icoh.sticated use* of
space in thi* lash.on
be found in the
Sculpture Carden created b/ Philip John*
ten, Architect, fee the Museum of Modem
A/t in New York Ct/. Several reflecting
pro's and fop.'.t.^s and a profusion of
plar>i.r.g (rr-vS* v* u ecr ga'lery or ottior
usaVe space) it vis:b: in the general view
!**n ffrvn a {.<,r*ce in t**e garden. The
peel and plant box in the foreground are
m i.-.e dcco::-., -.r.jir,j vcihon. The
second section shews t' e method of water*
proofing the spandrel and garden wall at
sidewalk level.
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ARCHITECTURAL DEPARTMENT -y , y.
Lead Industries Association, Incorporated 292 Madison A venue, ^Jew-York 17, N. Y.
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LIA24247
OUTDOOR POOL3
a n d PLA.vrsns: F.'-^rv* Vott .-I |-:i<.r^r1*.-* Company
Cc-r\iitirDn F;.\:a Fountain
Anpj'KfC.-'iV.I.'afM.i'n Hartford. Connecticut. tM
Ft .t'-'i
c1- j i
ar>n Abfrv.'v.(i. A'chl
te- tv a'a-' \ ^ !', > * s-n i-' '.-*! a p o d I. The wofij * lirst
r , > f "C' 1 < '*. t ','r .Sin a l';vrj j |* 'K'\ afford*
c v'.'-tu.-ty (. .~f .- lr.fi \jt rrjchjr.cel (ao-bea.
V . *vn j,
i ; f -.-3 ',1.3 >yf of underground perking.
The photo;'.*;'> r -I h-<* r;i-;\ . ; has fce-n used m con
w.tn r
1 f t e %r.*. in through both. detail* us*
cf S lo shevt ; j J ( . , '.ir.t rr.^
level.
Cc'il-fytio.n Pie.*e * a f.ne fountain
ty OiHe D-J-.j -?. f-f ir.'i `ect also reipcnvo.e for vt*
f-jn.'.ng of 1' * * t ' p'V.rCt A H.tCfl through the tounta<n
* . .. t* e i.M cf C h "St Icid *r.(J attach* e-^t to *n v*f-
ft.- * tr f** o( *
r* g. A parting garag* *
kaoeted b*>w (h.s eiit<r area.
KITCHENS, SODA
FOUNTAINS AND BARS:
Pan Am 8uilding's "Trattoria"
Use of prod*gxii Quantities of water and the ccrrow* ef
fects cf ac-d* cmerated ty k.Khen activities rruki a mem
brane waterproof.essential for the protection of occupied
a*ra* briem Tr e k tc^en. bar end ether sect.on* of three new
iU^renii *n New Yck C ry * Pen American Bu .WiAq Are good
un; r of tt i u*.e. Cccup *d area* m this ctM involve th*
N*<e Yr.rfc Centra* Pa-irced w'-ote track* underlie tfu* partkcu-
l*r sectcn o the Grand Cent'** Staten ere*.
T"-e irc'itncit j ". c4Cn to rnet k>L;by leveii In the budding,
crested a r.rwr f.r.-.hcd f-c-if c.rvAt^h
the s'ab forming
t-e roof ev?r the fc York Central property. A vect-on i,hcw
b^e deti'i cf hr* th. i *<t done ui.ng Ic* 8 *ncfi mavonfy igp-
t-.iV -} *-%..% on * . We*. d*v>-ng Cirr.ev (.n.v/ ed (krort of
te"4;,3 c' r;.:* ry t- e UnO'y ' ,, j*l th>i conftruct^on it
& h Vheet 't*-i CV't'nu^wi neleiproof r.j. turned ten *nche
at lu'mur.d rvj mt v S"tenare Urr^ Qh mch end "Oumed**
(eijed) eMer h<h avc"-* tu*n pamt over the ho'e fcjileca
pnaT^ei p'-ctec.t^n *;t.nvt free l.rr# in freth mciar or iJab
(oncrete. T.-e *erf ;n .i a detail through tha bar curbing
v"v>*n in t*'* p'-ctog.aph. S`m.i*r detailing appi.e* to ttva
a ve-J p'at'orrn* u;c-i *h<fi aoup ke(t:e$ and umdar lutchan
e-.'r u^e-t d placed for **M of cfaaning and maintenance ea
w`o*n in Uve Mco<>d prvoto.
A'lM^| HiriiMA * Aa#f*ey*te
Cnl'*d<.
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INDOOR POOLS:
1120 A*mi o( Th Kentrk. New York
Bringing a pool and fountain indoor* no longer prevents a problem, fheae useful end decoiatrv* feature* can be uted to enhance L**# icb*7 level of bu*mt* building* or may b placed on upper r>oor. setback* or terrace* a* desired.
T* n pec * tft an v.ff# Ni lO.nq n 11?0 Avenue of TTva Ar-*ef`ca* .n Nr Yo.-V. illustrate the u*e of thi* dev^e. The** pools a-e rr.rrcr rm> jet of each ulher and Tank e'ther an3e of a <#<>(<*!> placed hank of elev*or* fh# con*t.inliy changing jif-rr's cf t Ab-.ng *tr jH* plus modern sculpture ajamst * K t# marh'e t ac;*ot..-:d lend L>cth distinction *n<j interest.
I s;ht pound sheet ;*d *.at used in th.* ca*e, all fomt* wer* b-jr-ed' t*e' te.J| b.-.z *ha (inured pen was lun.ru up 3 n.hei ateve n-!er level Lead was horned (welded) to brast everfiow p p-et vet .r.tj tf-e rnarUe curbing The functon of the lead wa* pr,.-<ect'on of a garage at a tower level.
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LIA24248
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IIA24249
ROOFS. MEMBRANE TYPE:
American Electric Power Company
An ioceJS>'g nji'l-rt of installations of sheet lead rfmbunf are appearing wK-c.i f.4rt3h of In* problems to t* found in pools and planters over occupied areas but w`-.<h have add-tonjl factor* peculiarly their own. These a** the Cutely rouftnp memb'jn* types Such at the land
and terraced rooftop over the Computer Center for t*e American C*ectr< Power System n Canton, Ohio. Th** Center will achieve r.ot only automatic. mmutr by minute Control of a seven state electr< power network but will mc Jde fac Met to cmtrai>/e its accounting and billing oper a? oni. The result of stoppage of an operation of this magn 'jde would be lev*re The importance of continuous tr'vc* justifies j completely impervtou* ihieid of lead across the entire structure.
Usual'? 6 lb or 8 >b sheet lead is used as the bask memt'jne and it underta>d by 30 lb ar**it impregnated feK o.er whatever fill. ..nsu`at*on. va^pr barriers, etc, have been specified A heavy coat of asphaitum on top of the lead membrane after sheets have been lapped a minimum o* l inch at joints a*d ` burred ` (we(ded). wiH protect thf if id aga-nst free i.me in fresh mortar, slabs, stonework or Ot"er tin.sh-ng material finally placed.
in add-tton. insta- abont of th s t-ae and scope require ceaam s-mpt* precaut-ont m scheduling and detailing. Careful scheduling w.ti insure that inrtaMatron of finishing mater.sls follows completon of read work within a reasonat e period As installation proceeds. * j inch insulation tv i?d should be placed over the f.nshed work to provide te^ purer? mechentcal protection agamst damage by other t-j^es ar.d thermal protection agamst escestne tempera t,,*e changes until t.n^tnng materials have been installed.
i-r.ce coverage cf the roof Surface is total, penetrations
c# various kinds through the membrane *i be correspond >r j'y more frequent Careful detailing will provide prctec?-:n for these m trie fum of a lead boot or sleeve wh<h is t ."-ed to the memr'ene and burned, soldered of damped tc t*e p-pe cr other tem to be f ashed. This boot cr ticev* v-iuid be brought to the same height as the upstand of . re nemb'ane at a*? pomt elsewhere on the roof.
Subsurface, at 'l as surface, drama;* should be prov fo condjrt tr**-J the d'ina;e si\fem any water tumped between tne finished surface and the top of th* >jj Th.s is usua 'y accompi shed by p.tchmg the fill un* the lead rrwm:.,v*.e a minimum of * in to the foot t-.*ard tne dre-n At the dram wewpholes should be p/ov ;*d |ust above {?**. surface of the lead If a clamping ring s used, make sure t^e port-on of lead to be p aced in th* r j also has a standard t/'ush coat cf asphjitom to protect <t th s is d the utmost importance to protect agamst con c-`rjt -'n cf free Imr at these points.
Detail sections shew placement of membrane with r* s;ect to fi i and fm sh and the treatment of pool and plant bet Details of drainage treatment may be found on peg* 7.
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FLOORING:
A unique use for sheet lead, and one finding favor as a decorative, at wed as water resistant material, u its use as flooring in ski rooms, "mud rooms**, pewder rooms, small privat* bars or domestic laundry rooms. Sheet lead In 4 o weight is usually specified an<J can be fastened to a marine plywood sub* f'hor by means of copper or brass round headd nails m decoratrva designs or patterns.
An occasional mopping will clean such a floor and no other (reparation, treatment or maintenance is necessary.
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LiA24250
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STALL SHOWERS and SHOWER ROOMS: DMoinYMCA
The unquesb-.r'ed increase n recent years to public preference for a shower ratlin H'40 a bath has led to iti e*ciusiv uu m some installations and sharply moused me in others imc* most, if not all of these futures, are over occupied 4ft,11. provision molt be made to completely waterproof each installation Whether used in the home or m dorm-lones, athletic clubs, apartments or p.-BK bathmg facilities the most positive, tmietested and easily used waterproofing known i$ the ead shower pan.
A typical shcwer room installation for the Ds Momei. YWCA n shown us the photograph A total of 5.B83 square feet of 4 lb sheet lead was used with 4 m. upstands at walls. In this case Sheets were lapped 1 n. and soldered. A typical detail sr>cws proper installation and three types of waste connec tions are illustrated. Specifications follow;
lSv*IdJwrir'g 4 16 vK4
Hct dOwb> ifipi >in
A'C"'IKl WIN*f4l 4 Mi i'h c "
4lf<J W,,*% A 4 AilWW
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SnetT ICAO SmOWC PAN
ALTERNATE V.ASTE CONNECTIONS
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B
To i*e wp owe demine fin j
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LEAD SHOWER AND SAFE PANS
Specifications
Sheet lead for shower (safe) pans sha'i be m accordance with ASTW Specf'cat-oni B 29.
Shower stall (room) floors (
)
shall be completely lined with 4 lb. (6 lb . 8 lb ) sheet lead pans turned at least 8 m. up the Side walls alt around or at least 1 m above the fin ished floor Comers of pans shall be folded tightly against the upstand (and soldered [welded] along the top). (Comers of pans shall be a lap joint prepared by lappmg one t*d of the upstand over the other at least \'} m. and soldering [welding] the vert<al seam.)
Top of upstands shall be set back ' i .n into notches m studs (Top of upstands shall be dressed tightly agamst masonry walls ) In rooms too large to be covered by a s.ngle sheet of lead, seams joining sheets shall be lapped at least Vj *n. m d<rect*on of How and soldered (welded). with solder sweated between the sheets to the width of the overlap P-peorstruc tural members protruding through the lead pan shall be flashed >th Vj*i boots or sleeves dend-ng to a he<grit equal to the upstand and be so'dered (welded) to the pan. Con crete under pans shall be brought to a smooth finish with a nurture of cement and sand, then covered with asphalt impregnated building paper *e<ghmg at least 15 lbs. per square with lap joints asphaitum coated to hold paper m place. (Wood floors un der pans shall be firm and even with nail heads set. and made of wellseasoned !i *n. boards covered .vrth asphalt impregnated building piper weighing at least 15 lb. per square.) Insde of pans shall be well coated with a gwd grade of asphaitum. Budding paper shad be laid over the inside of lead pans on top of the asphaitum coating if the pans are left uncovered and there is danger of me chanical injury. A cement and sand mnture shall be used inside pans as foundation for tile. Pans shall be graded to the floor drain to which they shall be securely soldered (welded) (damped). The trap flange shall l*e countersunk and weep holes ^(oyjded m the dram just above the *. Ie'4tfjfcn- The trap shall be plugged 2.'and. pen f.Ued with wjfer as a test before installing the cement and ble.
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FOR POOLS AND OTHER MEMBRANE WATERPROOFING
GENERAL The Contractor shall read the general
JOINTS: All joints shall be lapped joints and
conditions and special conditions of the General
burned*. Sheets shall be lapped one inch minimum
Specifications which are hereby made a part of this
before burning. All burning rod shall be of the
specification and shall be binding as if repeated in
same composition as sheet lead to be burned. All
this section.
sections of lead that are to become a part of the
joint shall be perfectly cleaned by a shave hook or
SCOPE OF THE WORK: This section of the Specifi
wire brush. Only the smallest sues of tips shad be
cation is intended to cover all lead sheet metal
used on the burning torch and extreme care shall
work in connection with the installation of a com
be taken to avoid burning through or reducing the
plete lead membrane as detailed and as may be re*
thickness ol the lead sheet being joined.
quired to complete a sound, durable and water
tight job. This Contractor shall supply all labor,
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tw t t**
fetnwAf
materials and tools and equipment necessary to complete the work in accordance with this Specifi
--or--
cation.
All joints shall be lapped and soldered. Before
MATERIALS: Unless otherwise noted, sheet lead shall weigh not less than 4 lb. (6 lb.) (8 lb) per square foot and be made from lead meeting ASTM Specification =829 55. Pig Lead.
soldering all areas to be soldered, including the underside of the overlapping sheet and the area of the bottom sheet directly under the lap and extend ing at least *4 inch beyond the edge of the lap. shall be shaved clean with a shave hook after
4
a) All portions of new concrete slabs or other ma
which plumbers candle should be rubbed immedi
sonry surfaces over which lead is to be laid shall
ately over all shaved parts in a very thin coat to
be covered with 30 lb. asphalt impregnated felt.
prevent oxidation. Powdered rosin shall be sprin
--or--
kled over ad shaved areas. After sheets have been solder tacked together at suitable intervals. 50 50
b) Lower surface of lead to be m contact with new concrete slabs or other masonry surlaces shall be
solder shall be fed to the jomt by a clean, well tinned soldering iron at the proper temperature.
protected with . heavy brush coat of black asphaltum as made by.
LAYING ANO WORKMANSHIP*. All tools, brakes, tongs, etc. shall be adjusted to bend and work lead
Where fresh or green cement is to be placed over
*ead. the upper surface cf the lead sheet shall be
protected by a heavy brush coat of black asphaltum
as made by . .
............................
to easy curves and to prevent scoring or bruising the material. Use mallet or wood dresser in place of hammer where poss<b'e. AUow room for expan sion between rigid members.
EXAMINATION OF SURFACES: If defects are found m surfaces upon which this contractor's work is to be placed, he shall report them to the architect who shall cause them to be remedied. Starting of work shall constitute acceptance of such surfaces.
PREPARATION OF SURFACES; Alt surfaces to re ceive lead shall be smooth and even, free from sharp projections. Concrete shall be scrccdcd and floateJ to a smooth surface without projecting stones or other aggregate. Brick or other masonry surfaces against which lead is to be laid shall be true and straight with joints struck flush or tooled with half round tool. Any angle or edge over which lead must be turned shall be chamfered or eased. All surfaces to receive lead shall be dry, sound and clean when lead is laid.
LEAO PROTECTION: This Contractor shall protect his material and work in place from damage by his or other workmen and shall be responsible for and shall repair any damage which may occur before final completion. As installation proceeds. \'t m. in sulation board shall be placed over the finished work to provide temporary mechanical protection against damage by other trades and thermal pro tection against excessive temperature changes un til finishing materials have been Installed. All work shall be left in completed condition, sound and clean.
TEST AND INSPECTION: A hydrostatic test, satis factory to the architect, shall be required for a period of twenty four hours prior to final inspection and acceptance.
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ARCHITECTURAL DEPARTMENT lead Industrie* Association, Incorporated 292 Madison Avenue, New York 17, N. Y.