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~\OSH R~CCM~ENDED PROCEDURES FOR ASBESTOS BRAKE AND CLUTCH SERVICING
1. All procedures perfqrmed in a restricted area of facility. Entrances posted with an asbestos exposure warning sign.
2. Respiratory protection during all servicing operations. MESA and NlOSH approved air purifying respirators.
3. Loose wear dust to be removed by well maintained shop vacuum. After vacuum cleaning, remaining material removed with water soaked rag.
4. All new lining grinding machines provided with local exhaust ventilation .
. 5. All floor and equipment cleaning performed with high efficiency shop vacuum.
6. Vacuum cleaner bag and all other waste sealed in plastic bags and labeled asbestos warning label.
FMSI 06103
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TYPES OF FACILITIES PERFORMING AUTOMOTIVE BRAKE REPAIR
tt Ht Lllil HU.Ui l
GARAGE TYPE
APPROXIMATE # FACILITIES
PERCENTAGE OF BRAKE WORK PERFORMED
'
Service Stations
195,000
N 50
'
Independent Garages New Car Shops
108,000
39,000
('.) 30 18f')
-
.Fleet Shops
21,000
1-2
- - -- ----- --- -------- ------
NIO,SH Estimates That More Than 900,000 U.S. Workers
Are Potentially Exposed To Brake Wear Oust
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SUMMARY 0F BRAKE REPAI R J 0BS F0R 1975 pfi lfrvlHJ ARY
VEHICLE AND JOB TYPE
MILL.I 0NS 0F WHEELS SERVICED
Automobiles
New Shoes Installed
Relined Shoes Installed
Disc
Brake
Pad
Sets
Re-
..... ...
placed
Trucks
.
Brakes Relined
New Brakes Installed
. - ----
----------~-
~-~
12. 7
38.3
16.9
7.4 2.5
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3:
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0
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SUMMARY OF FIBER EXPOSURES IN GARAGES AS
DETER MI NED 8y 0 pTI cAL MI c R0s c 0py
PRELtr~~INARY
FIBER CONCENTRATION (FIBERS > 5)Jm/cc)
EXPOSURE SUMMARY
'A
GARAGE SURVEYED
B cD
E
Mechanic's ExQosure Mean Daily TWA* Range of Daily TWA Values
0. 11
0. 13
o:0, 08+o , 0 . 11 +o
12 .~.0.15.
0. 12 0.05\-o
DolO
.0. 0 4+o
-0-.-1--2
0 19 . 0:18
Garage General Air
CQoceo:tca:tiQDS
Mean Daily TWA Range of Daily TWA Values
0.07
----
0.09
----
n.o5
..,. _ _ _
0
..
-0-.0-7- -0-.-0-4-
Highest Peak Concentration Observed
0. 58,.
--
2.33
0.72 15.33 0. 16
*TWA = Time-weighted-average. NIOSH Recommended TWA = 0.10
fibers ?-5}Jm/cc
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PRELIMIUARV RENEWING USED BRAKE AND CLUTCH ASSEMBLIES
FIBER CONCENTRATION{ FIBERS >5. um/cc)
RECEIVING BONDING CUTTING
FACILITY
&:
&
&
CLEANING RIVETING GRINDING
A
MEAN CONCENTRATION
1. 1
0.6 1~ 1
RAf\GE
0.. 4-4.8
0.2-1.4 0.8-1.6
II SAtJ.PLES ( )
. ( 15)
(20) ( 6)
.B
MEAN CONCENTRATION
4. 0 .
2.7
5.0
RANGE
1.0-7.6 1.1-5.8 1.5-9.3
II SAMPLES ( )
( 5 ) ( 6) ( 6)
c UEAN CONCENTRATION RANGE .
1. 3 1.2-1.. 3
. . 0.8
------ 0.6-1.3
, #__s A~Mf_L_S_~-- (__)~- --~----~-
( 2) -
.- .
... ('2)_____
NIOSH Recommended Standard = 0.10 fibers ~5~m/cc
INSPECTION
&
PACKAGING
0:7 6.8-1.1
( 4')
------
------
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0
0)
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.0...,
I
~ SUMMARY OF ASBESTOS FIBER EXPOSURES IN FRICTION PRODUCT
-~PRODUCTION
L~
::1
_._...r.._..-.
FACILITIES AS DETERMINED BY OPTICAL MICROSCOPY
cc )F1 8ER G0NCENTRAT I 0N ( F I BERS > 5}J m/
- - - - --~ --
- - ~--
---~---
0-
MIXING
HOT PR~SS- GRINDING, BONDING I~SPECTION
PLAt\T
&
lNG &
CUTTING & &
&
NGFOR~.1.1
CURING
DRILLING RIVETING PACKA~ING
A
MEAN GONG 0~7
RANGE
0.0- 2.5
# SAMPLES (29)
.( )
I 0.6 0.0-308
( 19 )
0.8 0.0- 3.6
(39)
0.4 0.0-1.3
( 9)
2. 3
0.0-10.3 (32)
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0en
~
0
QO
' ......,__
8
MEAN GONG RANGE # SAMPLES
()
c
MEAN GONG RANGE # SAMPLES
()
0
MEAN CONC
RA~GE
~~'MPLES
1. 7 0. 0- 8.. 4
(59)
9.9
1.5-18.4
( 19)
0.8 0.1- 2.0
( 5)
1. 2 0.2-7.0
(44)
5.2 2.7-7.4
( 10)
1. 1 1.0-1.3
( 2)
2.2 1 0 5
0.0-17.5 o.3-5.7
(72) (13)
I.2
0.1- 4.6 (32)
6. 6 ' '1.1-22.1
. (40)
5. 1 0.7-11.1.
( 4)
20 3
0.4-20.5
( 15 )
0.2
( 1) .
0.9 0.,1- 3.4
( 6)
-~SUMMARY OF ASBESTOS FIBER EXPOSURES IN FRICTION PRODUCT
-~R'ODUCTION
._..,.....,.
FACILITIES
AS
DETERMINED
BY
OPTICAL
MICROSCOPY
.--L2."..-:
FIBER CONC~NTRATION (FIBER -,. 5)Jm/cc)
I
'
r..=
0...
PLANT
MIXING
&
HOT PRESS- GRINDING, BONDING I~SPECTION I
lNG &
CUTTING &
&
&I
FOR~A ING
CURING DRILLING RIVETING PACKAGING
C"
'-
MEAN CONC RANGE # SAMPLES
()
4. 5 0.6-16.2
( 10)
18 0.3-3.7
..
5. 8 0.6-14.4
( 14 ) . ( 11 )
------
-
2.9 0.5- 5.4
( 7)
..
F
MEAN CONC 7. 1
RANGE
0.3-?7.5
# SAMPLES (23)
()
11 0 9 0.1-3.6
(20) .
9.2 . . 0. 21
0.2-61.8 ------
(14)
( ~)
. .19.0
0 5-105. Q. ( 14)
.
NI OSH Recommended T'NA = 0. 1 Fi be r..s ,. 5)Jm/ cc
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--~-
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C0MPARI S0N 0F AI R80RNE F I 8ER LENGTHS I N pUfLlMlfi AR y
FRICTION PRODUCT OPERATIONS
INDUSTRY AND OPERATION
PRODUCT MFG. RAW MATERIAL MIXING PRODUCT FORMING Flt\ISHING
GARAGE REPAIR OPERATIONS BRAKE MECHANIC
GEOMETRIC MEAN
JJM
l .3
1. 4
1.8
<1.0
% OF
FIBERS
.,. 5JJM
9.8
9.2 17.2
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AIRBORNE PARTICULATES IN FRICTlO~ PRODUCT PRODUCTION FACILITY
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PREL\MINARY.
FMSI 06111
AIRBORNE PARTICULATE IN GARAGE PERFORMING BRAKE REPAIR
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PRELIr,q !NAAY
fMS\ 06112
PnELU~lNAP.Y
PRELIMINARY RESULTS OF GARAGE / LEAD EXPOSURE STUDIES
LEAD
. Peak Exposure Using Compres~ed Air For Cleaning Wear Oust
Brake Reassembly
ir._a r _~g_ ~~~G~~11~C~~_l___A
.-
----
---- - - - - - - - - - - - -
CONCENTRATION
1Jg/m3
2,660*
20 10
-
... These values do .not represent time~weighted average exposur~s
OSHA Proposed Lead .TWA = 100 }JQ/m3 .'
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SUMMARY OF LEAD EXPOSURES IN FRICTION
PRODUCT PRODUCT ION FAG ILIT IES
PREUfmfiARY
LEAD CONCENTRATION (~g/m3)
MIXING HOT PRESS- GRIN 0 11; G, BONDING lr\SPECTION
PLAt\T
&
lNG &
CUTTING & &
&
FOR~A ING
CURING DRILLING RIVETING PACKAG.I NG
A
MEAN CONC 28
2 8 45
RANGE
<1-89
<1-3
4-15
2-6 <1-8
# SAMPLES ( 4 ) ()
( 4) (6)
( 2) ( 4) ' .. I
B MEAN GONG
7
19
..
4 4.
3
RANGE
2-11
# SAMPLES
()
. ( 6) .
.
2-55 .. . 3-7
( 4) . ( 6)
2-6 . ( 2)
<1-5
( 4)
I I
!
c
MEAN GONG . 729
'
'8 6
RANGE
2-7000
3-16
1-11
"T1
3:
SAMPLES (22)C/)
#
- ( )eCn)
---- ------
( 4)
( 7)
~
~ Proposed OSHA Lead TWA = 100 ~g/m3
_____ ...
6 .. 2-10
(2)
.... I
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~ ... ,. - . "- ::~~~-~~ ... :- . . ,-.-.~:.: ::.~~;-.:~ ' ...,,11-.-~.-,---:~--~ ...............
SUMMARY OF LEAD EXPOSURES IN FACILITIES
PREL\MlNARY. RENEWING USED BRAKE AND CLUTCH ASSEMBLIES
LEAD CONCENTRATION (~g/m3)
I I
FACILITY
RECEIVING BONDING CUTTING INSPECT ION ,
&&
&
&
CLEANING RIVETING GRINDING PACKAG I_NG
A MEAN CONCENTRATION RANGE fl SAMPLES ( )
187 60-700
( 15 )
B
MEAN CONCENTRATION
34
RANGE
6-80
# SAMPLES ( )
c
( 5)
MEAN CONCENTRATION
3
RANGE
., # SA~PLES ( )
2-4 ( 2)
-3en:
0e......n....
OSHA Proposed TWA = 100 JJQ/m3
- c.n
79 77
' 40-170 (20)
50-100 ( 6) .
..
9 . 16
2-41 . ( 6)
2-57
( 5)
77 40-70 . ( 4)
------
------
-- - ----
3
2-4 .. ------
(2)
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SUMMARY OF LEAD EXPOSURES IN FRICTION P~ELHv11NARY PRODUCT PRODUCTION FACILITIES.
LEAD CONCENTRATIOK (~g/mJ)
PLAt\T
D MEAN GONG RANGE # SAMPLES
()
E
MEAN CONC RANGE # SAMPLES
(.)
MIXING
&
F0Rt,1 ING
4
1-12
( 4)
17
3-45 ( 4)
HOT PRESS- GRINDING, BONDING
lNG &
.CUTTING &
&
CURING DRILLING RIVETING
' 3'
2-4
( 3)
14
1-77
( 6)
<2
1-3
' ( 4)
2
2-2
( 3)
'.
5
. <1-17
. (4)
..
------
F
MEAN GONG 3
<1
1
., RANGE
1-4
<1-1
1-2
3: # SAMPLES ( 2)
{ ( 4)
( 5)
~
e0n
()
---_a.
_a.
en
Proposed OSHA Lead TWA = 100 ~g/m~.
------
lt\SPECTION
&
PACKAG.I NG
.
-------
.
3
1-5
( 4).
3 . <1-8
( 4)
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