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CHAPTER 15
1954 Guide
Secondary, air is drawn into gas appliances by natural draft. As with other fuels, excess secondary air constitutes a loss, and should be reduced
to a proper minimum, which usually cannot be less than 25 to 35 percent, if the appliance is to meet ASA approval requirements. Yellow flame
burners depend upon secondary air, alone, for combustion.
The flame produced by atmospheric injection burners is non-luminous. Air shutter adjustments for manufactured gas should be made by closing the air shutter until yellow flame tips appear, and then by opening the air shutter to a final position at which the yellow tips just disappear. This
type of flame obtains ready ignition from port to port, and also favors quiet flame extinction. When burning natural gas, the air adjustment is generally made to secure as blue a flame as is obtainable without lifting of flames from burner ports. Manufacturers' instructions for burner ad
justment should be followed. Gas designed equipment does not usually incorporate any means for
varying the secondary air supply (and hence the COj). The amount of effective opening and baffling is determined by A.G.A. tests and cannot be
varied. Gas conversion burners, however, do incorporate means for con trolling secondary air to permit adjustment over a wide range of inputs according to the type of installation encountered. The manufacturer's specific instructions contained in the installation manual required to be -
supplied with each burner should be followed. It is possible through the
use of suitable indicators to determine whether carbon monoxide is present in flue gases. Carbon monoxide should not exceed 0.04 percent when
operating at the maximum gas input to the burners. During recent years, the use of fuel gas (natural, manufactured, and
liquified petroleum) has become increasingly popular for heating tourist cabins and motels. Due largely to the intermittent use of such equipment and the fact that so many of the users are entirely unfamiliar with the
fundamentals governing its operation, many special and unusual problems arise. The importance of safe-guarding the public interest has prompted
some state and city officials to adopt and enforce legislation governing not only the manner in which these appliances are installed but the extent to which they must be equipped with reliable safety devices, for example, connection to an effective flue is mandatory. Furthermore, all such heating' equipment must incorporate an automatic ignition pilot which will shut off
gas supply to the main burner or burners in the event of pilot outage. . If liquified petroleum gas is used, the automatic pilot must cut off all 0'
supply to the appliance, including the pilot burner, in case the pilot flame-
becomes extinguished.
...
Ratings for Gas Appliances Input rating for a gas appliance is established by demonstrating that,
the appliance can meet the Approval Requirements of the ASA tests are conducted at the A.G.A. Laboratories. Output rating is deter-, mined from the approved input and an average efficiency stated in the
Approval Requirements, and is the heat available at the outlet.
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SQiUzUinlgg VGoaso--Fiuirveud Heating Plants___________
;
Although gas-burning equipment usually is completely automatic;,
maintaining the temperature of rooms at a predetermined figure, theiS
are some manually controlled installations. In order to overcome eff?S,
tively the starting load and losses in piping, a manually-controlled,gfr.
Automatic Fuel Burning Equipment `
379
boiler should have an output as much as 100 per cent greater than the equivalent standard radiation which it is expected to serve.
Boilers under thermostatic control, however, are not subject to such severe pick-up loads and consequently, it is possible to use a lower selec tion factor. For a gas-fired boiler or furnace under thermostatic control, a factor of 20 to 25 percent is usually sufficient for pick-up allowance.
In those installations, in mild climates where ZOO per cent outside air is used, furnaces should be of larger size in order to provide adequate capacity and quick pick-up under intermittent heating conditions.
The factor to be allowed for loss of heat from piping will vary somewhat, the proportionate amount of piping installed being greater for small installations than for large ones. For selection factors to be added to installed radiation under thermostatic control, see Chapter 16.
Table 1. Capacity of Gas Piping
Length of Pipe in Feet
J
Nominal Diameter of Pipe in Inches
1 . ) u I 1J
Capacity--Cu Ft Per Hr with a 0.6 Sp Gr Gas and Pressure Drop of 02* Water Column
15 30 45 60
75 90 105 120 150 180
172 345 750
120 99 86 77
70 65
241 199 173 155 141 131 120 109 100
535 435 380 345 310 285 270 242 225
850 700 610 545 490 450 420 380 350
920 860 780 720
of the__A___._G____._A__. Labora1.tJoI rienseaopnintghewmriannugafasctsuproeur'lsdnabmeaerpltahtee, atopgperothvearl wseitahl the official input and output ratings. It is not permissible to operate a gas heating unit above its stated rating. It may be necessary to operate below this rating at elevations above 2000 ft, unless the appliance has been tested and approved for operation at altitudes up to 5200 ft, in which case such approval will be shown on the manufacturer's nameplate. Installa tions should be made in accordance with recommendations shown in the publications of the American Gas Association.
Controls
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Sizing of Gas Piping
Piping for gas appliances should be of adequate size, and so installed as to Provide a supply of gas sufficient to meet the maximum demand without Jtoclue loss of pressure between the point of supply (the meter) and the urner. The size of gas pipe required depends upon the following:
I Maximum gas consumption to be provided.