Document mmG7qG7JY0xG8L90D2JEqGxvb
EXHIBIT A
FIRE AND EXPLOSION INDEX
i nr.ATiON i 4 .A unu
1" CAH-OktME.
X
MATERIALS IN PROCESS UNIT
PROCESS UNIT
EVALUATEO BY
SW- Cd\ 5^6* .
MATERIALS AND PROCESS
REVIEWED BY ____________
DATE 5/sft
'
STATE OP OPERAT START-UP SHUT-DOWN
NORMAL OPERATION
BASIC MATERIAL(S) FOR MATERIAL FACTOR
mdce yJrtre0xQ*\&y\
MATERIAL FACTOR (SEE TABLE I OR APPENDICES A OR B) Note requiremenits when uWmlt temperature over 1TF)
1. GENERAL PROCESS HAZARDS
PENALTY
BASE FACTOR -
1.00
A. EXOTHERMIC CHEMICAL REACTIONS (FACTOR .30 to 1.25)
B. ENDOTHERMIC PROCESSES (FACTOR .20 to .40) C. MATERIAL HANDLING & TRANSFER (FACTOR .25 to 1.05)
D. ENCLOSED OR INDOOR PROCESS UNITS (FACTOR .25 to .901
E. ACCESS
F. ORAINAGE AND SPILL CONTROL (FACTOR .25 10 .50)
Gall.
.35
2. SPECIAL PROCESS HAZARDS
BASE FACTOR -----------------------------------------------------------------------------------------------------------------------------------
A. TOXIC MATERIAl(S) (FACTOR 0.20 lo 0.80)
3^ j s
B. SUB-ATMOSPHERIC PRESSURE ( <500 mm Hg)
1.00 .50
C. OPERATION IN OR NEAR FLAMMABLE RANGE
INERTED NOT INERTED
1. TANK FARMS STORAGE FLAMMABLE LIQUIDS 2. PROCESS UPSET OR PURGE FAILURE 3. ALWAYS IN FLAMMABLE RANGE
D. DUST EXPLOSION (FACTOR .25 lo 2.00) (SEE TABLE II)
E. PRESSURE (SEE FIGURE 2) OPERATING PRESSURE
psig RELIEF SETTING
F. LOW TEMPERATURE (FACTOR .20 to .30)
psig
.50 30 .80
ft ftllANTrrYftF FI AMMARIF/IINSTAR1F MATERIAL QUANTITY
lh H.
RTII/lh
1. LIQUIDS. GASES AND REACTIVE MATERIALS IN PROCESS (SEE FIG. 3) 2. LIQUIDS OR GASES IN STORAGE (SEE FIG. 4) - 3. COMBUSTIBLE SOLIDS IN STORAGE. DUST IN PROCESS (SEE FIG. 5) H. CORROSION AND EROSION (FACTOR .10 lo .75)
1. LEAKAGE - JOINTS AND PACKING (FACTOR .10 to 1.50)
J. USE OF FIRED HEATERS (SEE FIG. 6)
K. HOT OIL HEAT EXCHANGE SYSTEM (FACTOR .15 to 1.15) (SEE TABLE III)
L. ROTATING EQUIPMENT
.50
/ .. ECIAL PROCESS HAZARDS FACTOR (F,) ----------------------------------------------------------------------------------------------------------------------
UNIT HAZARD FACTOR (F, x Fj - ----------------------------------------------------------------------------------------------------------------------------------
FIRE AND EXPLOSION INDEX (F, * MF - F & El)
DO A 023155 CONFIDENTIAL
PENALTY USEO 1 00
1. o 1.00
o. 5"
o. 1
1,6
l,C
2it
33,6
EXHIBIT B
i npc* rnMTnni onm*T rn^T^nr
a) Emergency Power b) Cooling c) Explosion Control d) Emergency Shutdown e) Computer Control
1. Process Control (Ci)
f) Inert Gas
.97 to .99 g) Operating Instructions/
.84 to .98
Procedures
.96 to .99foWfr) Reactive Chemical Review
.93 to .99
Ci Total 0/^9
.94 to .96 .91 to .99
.91 to(98)
2. Material isolation (C2)
a) Remote Control Valves .96 to .98 c) Drainage
b) Dump/Blowdown
9>to .98 d) Interlock
C2 Total O-tfC, *
.91 to .97 .98
a) Leak Detection b) Structural Steel
c) Buried Tanks d) Water Supply e) Special Systems
3. Fire Protection (C3)
CO
O
.94 to .98 .95 to .98 .84 to .91 .
.91
f) Sprinkler Systems g) Water Curtains h) Foam i) Hand Extinguishers/Monitors j) Cable Protection
C3 Value 0-37 ,
.74 to .97 .97 to .98 .92 to .97 .95 to .98 .94 to .98
Credit Factor = Ci X C2 X C3 = O>*^3 Enter on Line D Below
A-1. F & El
UNIT ANALYSIS SUMMARY
.33, c
A-2. Radius of Exposure
A-3. Value of Area of Exposure
SMM
B. Damage Factor
C. Base MMPD (A-3 X B) D. Credit Factor
SMM
0.33
E. Actual MMPD (C X D)
SMM
F. Days Outage (MPDO)
G. Business Interruption Loss (Bl)
SMM
3.C.5-?
\Mi7
_______ 2^_______
days
* Product of all factors used.
BACK OF FORM C-22380 R-4-87 (471-036)
0 A 023156 CONFIDENTIAL
"]3n:n r-i2a
DD R i2B
QCiO*~
Qf=l --T^ri RioB
c R-SA
Q*
ftid
R-SB
2d
a
R-5C
c3' k
c=a
s-u*
5-lS
5>-4 S-13
S-9
S-6
5-1
S-6 f* S-5
S-4 . iS. J*.
S-B
S-Z
s*l '
i> V
1
I
1
t* ui O
:a I
V
3
i< iO
u I *
111 0. C
D
<
UxJ. bC U)
o oc
5 o so
i*
BCDG * 25.03
-704B J
----------- C-70IB
HYDROGEN
COLLECTION PROCESS ARA , (31-lOZ)
TRAlM k6'
C-IOOB
OC-300S
121 Pi PE WAY (o)AT-2G0A
(o) AT-26.08
/-P-C.OA ,y- P-fcOB
tfT*0*
-1251/ BATT. RM.
TRAIN V C-IOOA
C-30oA
MCC. *416
*24.26
15' PIPEWAY
c-62
L480V XFMRS. -FE-7C.OS i FETfcOl C-S2
-FE-7G24-
- PCtf-7fcZ3C-
C-fcOOA OC-91 C-&00BO
C-IO
SOOA C-SOOB -704< ROAD STA. IB4Tfes'-o"g
chloride loading
RACK * 26i2
00 A 023157
CONFTPicmtt/.,