Document mm6NanXbOR6r4zeD3anX8oLQJ
i 1982
(tDATE"^
L2J11
4226*
( LOT ) - ( EST WGT J
' L,
( ) KY--908-0 (G) FWP 10/05/82
COMTYP JOB NAME:
STANDARD HRS.
TIME ______ M
iiocATN
f.
;^L7V' " "
CG CODE PQ
LOT .
'== =.===&
ssssssscss
14 YC-3 93 ________
14 YC-3 93
14 YC-3 93
14 YC-3 93
DRY* WEIGHT
======
_______'
DRY CONT
=====
NO. PKG
===
*
A.
PKG
WGT wests
TOTAL WEIGHT
SSSSttSS'SS:
ACTUAL USE LBS
.SSS.SSS.S
.
EQUIP- 1 MENTI I
" NAME : KROLOR* YELLOW-LIGHT
--------
- __NON-BLEEDING____ USE | N- j ACCT
I LBS | CODE 1 LBS
---------------,------------,
1 1 M BEFORE USING SV MAKE SURE N-28-D LINE (HYDRO- I 'CHLORIC ACID) IF ANY JS BLANKED OFF.*
1
i|
] RUN 60* (990. G) WATER IN V-203. SET AGITATOR ON
IGH SPEED.
IGH IN DRUM & POUR IN (SODIUM SILICATE)
| DUMP IN AND STIR 5.MJpN (CHROME YLLj?U;
j RECORD; START T' ?t*T FIN^fQ&L
LOT CT2
I I I 420 32-D I 63X50 YC-3-B \At2(Zt>
MJSto
420 3150
UST TO 75* (1275 G) *NOTE; VOLUMES"HIGHER
5* MAY CAUSE DUSTING IN EXHAUST HOOD.
H AGITATOR ON LOW SPEED PUMP V-203 THRU
HOMOG AT 2400-2800 PSI INTO V-205
WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
OF HOT WATERAT 2400-260 PSI INTO V-*05 iLO^
RECORD;
VOl_______ * & ADJ TO 60* (2100 G)
INSPECT HOMOG STRAINER & CLEAN IF NECESSARY
i
r9 J^RUN
4 G) WATER INTO V*6J^r START AGITATOR I
XSJT\ PUMP
THRU HOMOG AT 4800-520 PSI INTO SV. |
f R---E-C---ORD: TIME START
TOTAL MINUTES JWiSL I
HOMOG PRESSURE FALLS BELOW 4800 PSI,
3-WAY
-WILL RECIRCULATE SLURRY TO V-205
WHEN V-3p05 MT, RUN IN 5* (240 G) WATER & PUMP
THRU HOMOG AT 4800-5200 PSI INTO SV
Sp"sfIp"0T"-"SET"FORMULA"sELCTOR_To"pOSrTION
2 (V-243) OR POSITION 7 (V-244)
PRESS SV CAM RESET PB - SET 22 TC IN AUTO
REMOTE (TEMP IS SET AT 190-194*F>
RECORD LEVELS 8 SET R/M COUNTER 41 AS FOLLOWS;
I Ar 11LG j/tkjl PRESET
95 GAL (LIQUID ALUM)
SET STRIKE FLOW CONTROLLERS AS FOLLOWS;
3FC10 (N-27-D CONTROLLER -SULFURICACID60%)
MANUAL
0.65 GF`M
3Ptj20 (N-27-D WATER) IN MANUAL LOCAL 5.2 GPM
. <N-27-D/WATER) RATIO
0.8
>f 6>0 (N-32-D CONTROLLER) IN MANUAL 0.87 GPM
20 (N-32-D WATER) IN MANUAL LOCAL 4.8 GPM
20 (N-32-D WATER) IN REMOTE
OPRlO (N-32-D/WATER) RATIO
1.1
""
I NOV 4 1982
115-D 27-D
32-D
504 218 147A
LOT-
EQUIP MENTI
_ COMTYP JOB NAME: 03KY908DMG
I PAGE 2 CG 03 KY-908-D
y
PAGE 02
PATE PRINTED:10/05/82
USE I N* ACCT LBS I CODE LBS
I |7oPeRAf0R~iTEP~PB~"~7"~
~~~
`
320 fi ) RECORD LEVEL 2LG 4^_% TCF <35% FOLLOW SOLUTION
rSV J^MAKE-UP PROCEDURE FOR N-*27-D"'
SP !>CjkADJUST SV TO 47* <2400
\yr | RECORD PM fjJ.' ADJ TO 11.0-11*2 WITH N-7-D
(CAUSTIC SODA SOLN) AT 5% <10 PARTS WATER TO 1
1 PART N-7-D)
.. :
-4 IPHON INTO SV. RECORD: PH Iff*- r ' ASSUME 50%
OPERATOR STEP PB
_JS*L I
7-D
2T |,, SP STEP 06/39. AFTER HEAT-UP RECORD: PH
3Sr
S^USWITCH 3FC20, 8FC10, 6 8FC2 TO AUTO
oy^f-OPERATOR STEP PB
SP STEP 10/43. WHEN 3FC20, 8FC10 & 8FC20 FLOWS
. ARE IN LIMITS, SWITCH 3FC10 TO AUTO'& PB
\2SrX SP STEP 11/44. WHEN 3FC1 6 3FC20 FLOWS ARE IN
| J-"tn*ZTS, SWITCH 3FC20 TO REMOTE
1.26' JxtJPERATOR STEP PB 2?T\ DURING STRIKE RECORD: /
/0 'X
SP STEP
V-243/V-244
13/46 <30 MIN) 14/47 <60 MIN)
^ ..:
RANGE . TIME:. .,.
9.3-10.0 ft>4 9.3-10.0
3*4u T V- i*-7 6^ dfAi tSAft*S
15/48 <2 HRS)
9.3-10.0
1 6/49 <2 HRS, 25 MIN).
3-10.0 f.u.:yy
17/50 (FINAL 3 HRS)
7.5-8.5
* I NOTE: IF PH NOT IN RANGE, NOTIFY SUPV & NOTE
I UKLOG. IF FINAL PH >8/5, ADJ TO 7.5-8.5.
RECORD: PH____
` ASSUME 77% ____ > 27-D
2$r\ SIFT IN (BLANC FIXE N)
mv\ 128-A | 55
ADD 42' <320 G) WATER TO V-385 & STIR FOR 2 MIN FOR -S 57.
ASSUME 50%
pP>^URING_sfRfKE-CHECi<-LlVEL_IN~V-387r
LOU LEVEL LIGHT IS NOT LIT, GO TO S-35 LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS- ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW ''STEARATE MAKE-UP PROCEDURE.
260 | 7-D | 130 I
RUN IN 25* <244 GAL). DO NOT MAKE UP THIS
SOLUTION MORE THAN 30 MINUTES IN ADVANCE.
DELAY BEtWEEN END OF STEP 41 HEAT-UP AND START OF STEP 48 HOMOGENIZATION SHOULD BE , ,, . LESS THAN 30 MINUTES.
iis 'SSr
SO^TURN ON STEAM 6, AGITATOR -
13rJ^ADJUST TO 32- <317 G^^T 178-182*F *
|3^V'SET BADGER METER F0R&66p
|3pfl PUMP IN FROM V--387 THRTTu NDERSRFCE DISTRIBUTORS 378 1 169-Af 378
I *1 AS FAST AS POSSIBLE (ISOBUTYL STEARATE, BUTYL
44 1 155-At 44
! < yfSTEARATE, EMCOL P-10-59)
44 1 160-A1_ 44
| SHUJ OFF PUMP I4<T |>STtR 30 MIN AT 178--182*F FOR S 48
i I* i i .*'*#$
H2/T DO NOT SHUT OFF AGITATOR
DUP050060006
--___ - COMTYP JOB NAME : 03KY908DMG PAGE 3
BATE PRINTED:10/D5/82
^OUIP' ^HENTI
PAGE 3 CG 03 KY-908-D
3.H H
I USE 1 N- ACCT LBS | CODE LBS
N S28 "COMPLETE HEAT SV TO 198-200 DEG F IN
3 TO 10.MIN.
'*.***&.
< I J3L0SE WATER LINE & DISCHARGE:VALVES AT STEARATE
Jr PUMP
v:-
5 ) OPEN V-388 DISCHARGE VALVES"TO STEARATE PUMP
'JT INLET -
'
4T1 OPEN WATER VALVE AT STEARATE'PUMP t, RUN WATER
JT THRU HOMOG AT 2900-3100PSI, TO SEWER
W| WHILE HOMOG WATER AT 2900-3100 PSI, OPEN HOMOG
'ISCHARGE VALVE TO SV AND CLOSE VALVE TO
SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
N ON PUMP & HOMOG V-388 TO SV AT 2900-310
PSL*--MAINTAIN SV AT 198-20*F. *
HOMOG V-388 TO SV, SHUT OFF WATER VALVE
AT ^TFARATF PUMP A^CAP
WHpMlOMOG COMPLETE, RINSE IN V-388 WITH HOT
L^uJATER FROM HOT WATER MIXER
5H"T WHW"S50 COMPLETE TURN OFF HOMOG & STEARATE
'MIN AT 198-20#F
\'53TjS5\\\y OFF STEAM
TJUBE-N S53 cCOo MmPpLl EeTt Ee, OPERATOR PB
55*T SP STEP 23/53 RECORD < 3 * 3-3 .7)
156 1 IF NECESSARY, ADJJffl'TO 3*3-3.? (DOWNWARD ONLY)
& RECORD PH *
NOTE: USE LIQUfD^ALUM, N-115-D. ADD TO SV VIA
BADGER METER. STIR 5 MIN AFTER EACH
DITION.
ASSUME 50%
N N-7-D, FROM S-30 IN 10-12 MIN N STIR 5MIN
RECORD: PHjfgjp* (4.2-4,4) {, IF NECESSARY, ADJ
TO PH 4.2--4.4 & RECORD: PH,____ . ASSUME 50%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78%
SIPHON N-7-D INTO SV
ERATOR STEP PB
^OPERATOR STEP PB
?
SP STEP 60 - BATCH COMPLETE
********
$0#**.
START SP STEP
FINISH
OPERATOR
r i hr '
t_______
_^
.
DUP050060007
PRINTED IN U.S.A
DUP050060008
DUP050060009
/ YPRK
DUP050060010
6 pm
DUP050060011