Document mbDdMJR69VJ3Bkewpnkq70yXJ

CG 32 CODE RT-698-D PKG frNOV 5 ,1982 , : /__/__ L2J32 '( DATE / ------ ljj. ( e s t WT > : * PROCESSES APPROv 3'b ?T < > RT-69B-D <0> EUK 3/22/82 COMTYP JOB NAME: 32RT698DM0 A STANDARD HRS. ___ _______ TIME , PREPARATION NOTES'. _J ___ ___ ________ ______ __________ ., ; NON-BLEEDING EQUIP I MENT N-CODE ACCT LBS ;s?~ 2 I RECORD; _____ _ BATCHES SINCE SPARKLER LAST I CLEANED. AFTER 4 BATCHES, CLEAN, DRESS _______ I 777--A 1. | SPARKLER & PRECOAT WITH 15$ DICALITE I1 FILTER AID OBTAIN FOR SH 2-CHL0R0*:4-AMIN0T0LUENE-5-r I' I I 740-C I SULFONIC ACID i .I I 3 OBTAIN FOR S40 3-HYDROXY--2-NAPHTHOlC ACID I 82-C 1 I 4 INSTALL DV 4, CV RECORDER & CONTROLLER CHART NOTE: NOTIFY PRESS ROOM BEFORE ROPING OFF ' AREA UNDER V-922 NOTE: RUN 15* WATER INTO V-904. PUMP WATER .1 FROM V-904 THRU DISTRIBUTOR. IF WATER DOES NOT COME OUT OF ALL DISTRIBUTOR HOLES WITH NOV 5 (382 r FULL FORCE, NOTIFY SUPERVISOR RUN34* <494G> WATER INTO V-93I & HEAT TO I I '80-100 DEG F t^<>'ADD IN 8-9 MIN DRESI NATE X I 4GO J 'i > 5 MIN 4, RECORD: PH_Jit'X__<9.5-1 .5) I i STIR 2 MIN OR LONGER TO DISSOLVE FOR S50 ' I I > </00 530-rA 1 ' 35* (721G) WATER INTO V-922 WEIGH SODIUM HYDROXIDE IN V-926 4. RUN IN I TURN ON AGITATOR 4, STEAM 4. DUMP IN FROM S2 I i 2-CHL0R0 LOT 4100% 4-AMI NOTOLUENE _3&J0U-- -/&&!&-- Jl&gL! 5-SULFONIC ACID___ ______________ _________________ i MP IN ACTIVATED CARBON 25 1 DUMP IN FILTER AID - 10 i ,T0 212-214 DEG F WATCH FOAM!!!! RECORD: BY_j"X_ <+> IF NECESSARY ADJ TO 4-BY ASSUME 50% ___ _l STIR 30 MIN AT 212-214 .DEG F, THEN SHUT OFF STEAM. J4ATCH FOAM. RECORD: SPARKLER PRES SURE ___ PSI IF NOT ZERO NOTIFY SUPVR. i CIRCULATE 15 MIN OR LONGER THRU SPARKLER UNTIL SOL`N IS CLEAR. MAINTAIN, AT . 190-1 95 F FOR SI9. RECORD: SIART_AXCd?frOTAL MIN_/_ CLARITY^^-._ HT_/Z&_,_ F 4. REC_ZfZ._ F 7-D 2/i 2 740-C 1D86 113-B 777-A 251 7-D I____ i LUJ = uun I I r vJWP rti-iriu W y w.i t w EQUIP ! MEN? J. I PAGE 2 OF 3 USE CG 32 CODE RT-69S-D (0) } LBS N-CODE ACCT LBS 994 A 4 RUN 2* <380 WATER INTO V-904/CV J WHEN SI? COMPLETE, PUMP IN V-922 THRU I I SPARKLER. MAINTAIN V-922 AT 190-195 BEG F 1 I RECORD: STARTJg/^r^LTOTAL MlN_.jLsl-- t 902 UN 65* <1696G) WATER INTO V-902 I 3 I DUMP IN CALCIUM HYDROXIDE & STIR TO SMOOTH I 255 542-D I ^55 I SLURRY FOR S43 ' . *. I. MISC 4 922 ? MEASURE UNITS IN V-928 FOR S35 . f Jx+ffDR0CHL0RIC7ACID M JL UK IJKM WEIGH SODIUM NITRITE IN FT FOR S38 . . I ^ ,J m__j l Q___,MaLjK \i*L\ "I WEIGH SODIUM NITRITE IN DRUM FOR S43 m___IQ_______ i--SS- I i -f5 r WHEN SI9 COMPLETE, STOP PUMP & INSERT V-922M FOOT PLUG -I | RUN IN`"10" (200G) WATER & HEAT. TO 190-195 FI I CIRCULATE 15 MIN- THRU- SPARKLER I I28-0 f 394 I7,25-A I -,f388 r 725--A I 32 I I PUMP V-922' THRU SPARKLER INTO V-904/WBP WEIGH SODIUM HYDROXIDE IN PT _ M___ ______ _ *LfeSs3L.% 23 | DILUTE TO MAXIMUM VOLUME +/-100G FOR S47 324_i 7-D I 194 I 922 10, r u n in 5* (80G> `Wa t e r & h e a t t o 190-195 r I tt CIRCULATE 15 MIN THRU SPARKLER 904/CV it , P V-922 THRU SPARKLER INTO V-904/WT EN MTY BLOW OUT SPARKLER INTO V-904/4E R IN IGEPAL CO-630 HEAT TO 165-170 DEG F FOR S34 I | 68 | 979--D | 68 I' . I NOTE: IF N-740-C SOL'N WAS PUMPED DIRECTLY ROM SPARKLER TO CV OMIT STEPS-37.* 38 CV N IN i ' <95G) WATER INTO 12 WHEN S32 COMPLETE, PUMP V-904 'AT -165-1 70 F | THRU UNDERSURFACE DISTRIBUTOR IN(TO CvV9 AnFApP I | U 2-15 MIN), M^NTAIJy 165-170 DE:G F ItoCV l Vr ECORD: STARR5Ztfag</ifci.T0TAL MIN. ___ I^^I^RUN IN N-28-D FROM S22 IN 12-15 MIN / - j^^UsTIR 15 MIN AT 165-170 DEG F. i srT /ADJ TO 46* <4&47GJ AT 32-38 DEG FiL. CORD: TEMP'&M.-DEG F, VOLUME.ZT^L. RUN IN N-TaS^A FROM S23 AFAP <5-1MIN) & RINSE IN PT' |. STIR 30 MIN AT 32-38 DEG F MAINTAINING. I +CR, +KI FOR S40. RECORD TIME START. ] CR^Jb._.._._< + >, Ki,_2fe_,,_< + ) l NOTe T N-28-D HYDROCHLORIC ACID X'S IS LOW i f) FOR THIS PROCESS. BE VERY CAREFUL WHEN I CHECKING CR-K IF YOU LOSE +CR, YIELD WILL BE LOW. ' *, _I I 3301 57-A DUP050060775 LOT** _ COMTYP JOB NAME - 32RT698DM0 PAGE 03 * %^ _ . '__ __ EQUIP J I .. WENT. I f ^'AtE 3 vjjOF-3 CG 32 CODERT-698-D <0> DATE PRINTED: S/10/82 USE N-CQDE ACCT LBS LBS NOf E 1 ) - IF CR-JH^ ADD 20* * ASIS * * INCRMTS | HYDROCHLORIC^tCID / J- CONT RCRD: CR__^( + ) KI__-/__< + > ASSUME 32% . JJL___ I 2) IF CR+,KI- ADD 20* *AS IS* INCREMENTS. \>v SOMdM NITRITE f \ ;/| r D: CR_ ^Tl< + ) KI_>^( + > ASSUME 33% /I ______ ^YotiDUMHPYDIRN0XFYR-O3M-NASP3HT&HSOTICIR.A1CIDMIN ^JJU/T. X'ZSJ'jl- J I ^ I 28-D |^____ " I :8 ' 'I " 725-A |___ 82-C I 994 /. UMP IN CALCIUM CHLORIDE I ADD FOR MAINTAINING 32-38 DEG F THRU S46 448 X33 20-A | 48. 57-A 902 . _UR N725A SODIUM NITRITE FR S24 INTO V-902I 13 DUMP IN AMMONIUM CHLORIDE I 245 | 165-A I 245 CV IMMEDIATELY AFTER S44 COMPLETE, WITH V-902 14 AGITATOR ON PUMP V-902 THRU UNDERSURFACE DISTRIBUTOR INTO CV IN 18-22 MINftAH0TAIN 32-38 DEG F WTCV. RECORD: START. TAL MIN_J2rS__l_ ,// STIR 30 MJN 6,RECORD: PHJfJl.___ (5.0-6.0) MP F <32-38 EEG F) RUN IN. FT SODIUM HYDROXIDE FR 28 THRU UN- RSURFACE* NE, RINSE IN PT"{. STIR 15 MIN. ORD PH. L<9.0-9.8)f IF PH IS BELOW 9.0 AfJ TO PH-9, 0-9.8 SODIUM HYDROXIDE ~^ ASSUME 50% RECORD: p h _J_ DiAZQ__rmr_^-> SE_j^rr,,_< + >HYDROCHLORIC ACID ASSUME 32* St e a m e j e c t v-93* f r o m s s in t o c v POUR IN I OCTANOL HEAT TO 1737i75^E& F IN 55-65 MIN AND I 57-A |_____ I 1 7-d Lsrrz: j 28-D l._____ I 588-A 1 32 URG 52 HEATG, RUN 10*<268G> WTR INTO V902I ^ TURN ON AGITATOR 6 STEAM 6 DUMP IN BARIUM 10 RIDE I TO 155-160 DEG F 6 STIR TO DISSOLVE ! CV S52 COMPLETE, STRIKE V-902 AT 155-160F| 16 UNDERSURFACE DISTRIBUTOR. INTO CV IN, MIN. RECORD: START/2j /.Z10TAL MIN_^f__ I. HEAT CV TO 193-195 DEG F IN 10 15 MIN //} IR/60 MIN AT 193-195 F. REC TART/ZiZ 20 MIN S59 STIR RECORD PH 8.8-9.3) NECESSARY, ADJ TO PP>H 8.8-9.3 ASSUME 50% .2.4.. ,7-0 \^A_ AND RECORD: pH ASSUME 32% 28-D |______ AFTR S59 STIR FL'ODD TO 180-190* (+/-18000G) I AND STOP AGITATOR I WHEN INSTRUCTED BY PROCESSING AREA HALF WAY I s" THRU PRESSING, DUMP IN I OCTANOL, STIR 5 10 588-A i 10 MIN 6 STOP AGITATOR. RESUME' PRESSING. I. r1 zM^tz zyfittz :zMz~ DUP050060776 DUP050060778 DUP050060779 *' V'Hs^ * > ! .%' ' ^ ..' ....... "^" DUP050060780 DUP050060781 DUP050060782 DUP050060783