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Process Engineering Department Ponca City, Oklahoma
DTH 000104394
CLASS "A" DESIGN AMS MERGENCY KILL SYSTEM
ABERDEEN PVC PLANT
October 29, 1980
FINAL ISSUE
Work by:
Lawrence Z. Kardos Chemical Engineer Chemicals Division Process Engineering Department
DTH 000104395
Interoffice Communication
To C. L. Miller, Aberdeen, Mississippi Ffom L. Z. Kardos, Ponca City, Oklahoma
October 29, 1980 Sublet Final Issue of AMS Emergency Kill System--Aberdeen FVC Plant
Attached is the revised Class "A" design for the new AMS Emergency Kill System. This issue Incorporates comments generated during the Sep tember 22, 1980, plant review meeting. The major changes from the previous issue are listed below1: 1. Modify piping to use one injection line from grade to reactor top head
for each AMS injection pot, 2. Relocate the AMS emergency injection header to reactor top head. 3. Add specifications for two AMS drum pump flex hoses (HF-102 and HF-202).
Lawrence Z. Karc Chemical Engineer Chemicals Division Process Engineering Department ke Enc CC:
( 2 ): VEM: CRM: SJV: JB: JAD:AHS MPB:VLT:RDM;JHM:WRF:DJR CLP(3):RDJ:KRB
DTH 000104396
TABLE OF CONTENTS AMS EMERGENCY KILL SYSTEM
ABERDEEN PVC PLANT
Page No.
DESIGN BASIS ................................................................................................. ..... 1
PROCESS DESCRIPTION.......................................................................................................... 2
UTILITY SUMMARY.................................................................................................................... 4
V-ll EQUIPMENT LIST........................................................................................................... 5
CRD EQUIPMENT LIST..............................................................................
6
EQUIPMENT SPECIFICATIONS ............................................................................................. 8
V-Xl INSTRUMENT LIST............................................................................................................12
CRD INSTRUMENT LIST.......................................................................................................... 15
INSTRUMENT SPECIFICATIONS............................................................................................ 18
PIPING SCHEDULE.................................................................................................................... 32
TIE-IN LIST............................................................................................................................. 35
PS.I DRAWINGS
DTH 000104397
Page 1
CLASS "A" DESIGN
AMS EMERGENCY KILL SYSTEM ABERDEEN PVC PLANT
Basis
1. Provide separate emergency AMS addition pots to each existing reactor (total of eight). These pots are to provide 15-20 gallons AMS addition capacity and are located at grade.
2. Provide for automatic AMS addition from the board. 3. Provide for manual AMS addition from the reactor top head platform, 4. Provide for manual AMS injection from any pot to any reactor within a
module, using high pressure flex hoses and the AMS emergency injection header.
LZK.-ke 10/29/80
DTH 000104398
CLASS "A" DESIGN AMS EMERGENCY KILL SYSTEM
ABERDEEN PVC PLANT
Page 2
Process Description
Thirty-gallon pots are provided at grade for each of the reactors. The pots are to be filled with 20 gallons of AMS whenever a reactor is in polymerization. Level gauges are provided on each pot. It is recommended that the operator check the level at the beginning of each shift.
Each AMS pot will be maintained under 300 psig nitrogen pressure from a single 300 SCF nitrogen cylinder located at grade. Separate nitrogen cylinders are provided for each pot. The operator should check the nitrogen cylinder pressure and the AMS pot pressure at the beginning of each shift.
Spares are provided for each nitrogen addition cylinder. When a cylinder pressure falls below 1,200 psig, it should be removed from the rack and replaced.
AMS is pressured into the reactor through an existing nozzle on the reactor top head. Two automatic plug valves are provided in series (to minimize AMS leakage into the reactor). A pressure gauge is provided between the automatic valves to detect leakage. After each usage of AMS, the AMS addition line should be depressured to the reactor during the dump or rinse operation by closing the block valve at the AMS pot and opening the valves from the board.
The automatic AMS addition valves are to fail as is on loss of instrument air. The valves will be actuated by nitrogen. This precludes any freez ing problems due to water in the instrument air system. A nitrogen cylinder (and spare) and a nitrogen header system are provided for this usage. A low pressure alarm will alert the boardman when cylinder pressure falls below 600 psig. To allow switching nitrogen cylinders quickly, the spare cylinder must be hooked up to the header.
A manual AMS injection line is also provided and serves as a back-up system should the automatic injection line not operate. Each manual injection line has two plug valves in series to minimize leakage of AMS into the reactor, and a pressure gauge between these valves to detect pressure buildup caused by leaks. These injection lines are operated by manually opening the two plug valves in series and pressuring the AMS into the reactor. The operator will then close these valves once the proper amount of AMS has been injected as indicated by the local low level indicator light.
An AMS emergency header will be provided to allow for the operating flexi bility of being able to kill any reactor using any injection pot in the same reactor module. This allows the operator to manually inject AMS from another pot should the reactorrs injection pot not function, or to allow for a rapid second addition of AMS should a reactor require it.
DTH 000104399
10/29/80
Page 3
Process Description Page 2
To kill a reactor using a remote injection pot, the operator will first block the manual injection line leading from the injection pot that belongs to the reactor to be killed. Two, 3/4-inch high pressure flex hoses will then be used to connect the pot to be used to the injection system of the reactor to be killed. This is done by attaching one end of each hose to the 3/4-inch connection on the manual injection line of the two systems that are to interface. The other end of the flex hoses are then connected to the AMS emergency injection header (l-HM-1900 for the V-ll area and l-HM-2900 for the CBD area). The valves on the hose connections are all opened, and AMS is injected into the reactor by opening the manual block valves on the manual injection line of the reactor to be killed.
The AMS injection pots will be filled manually with a bucket through a funnel or with a drum pump through a special hose connection. The operator will block in, and vent the injection pot through a bleed valve on top of the pot. This allows the pot to be filled with the required amount of AMS (approximately 20 gallons) without pressure venting through the filling line. The filling line and bleed valves are closed and the system is readied for operation by checking that all valves are in their proper position and then pressurizing the pot to 300 psig.
LZKike 10/29/80
DTH 000104400
UTILITIES AMS EMERGENCY KILL SYSTEM
ABERDEEN PVC PLANT
Page 4
Instrument Nitrogen Pressurizing Nitrogen Utility Air
100 SCF/Injection (1) 25 SCFM (2)
(1) This is the required volume for a complete drain of the injection pot. (2) This is the required utility air for one drum pump under normal operation.
Use is intermittent.
LZK:ke 10/29/80
DTH 000104401
EQUIPMENT LIST AMS EMERGENCY KILL SYSTEM
V-ll REACTOR AREA ABERDEEN PVC PLANT
Page 5
r- Item No.
Service
FA-110 FA-120 FA-130 FA-140
AMS Injection Pot for D-300 AMS Injection Pot for D-400 AMS Injection Pot for D-500 AMS Injection Pot for D-600
GA-100
Drum Pump (Pneumatic) for V-ll area
0bia
HF-100
Emergency Injection Flex Hose
for V-ll area
HF-101
Emergency Injection Flex Hose
JF**
HF-102
for V-ll area Drum Pump Flex Hose for
V-ll area
(0m
PA-100
Instrument Nitrogen Bottle
for V-ll area
PA-100-S
Instrument Nitrogen Bottle
for V-ll area (spare)
PA-110
Pressurizing Nitrogen Bottle
for FA-110
PA-110-S
Pressurizing Nitrogen Bottle
for FA-110 (spare)
PA-120
Pressurizing Nitrogen Bottle
for FA-120
PA-120-S
Pressurizing Nitrogen Bottle
for FA-120 (spare)
PA-130
Pressurizing Nitrogen Bottle
F-' for FA-130
PA-130-S
Pressurizing Nitrogen Bottle
for FA-130 (spare)
***
PA-140
Pressurizing Nitrogen Bottle for FA-140
PA-140-S
Pressurizing Nitrogen Bottle
for FA-140 (spare)
LZK:ke 10/29/80
DTH 000104402
Page 6
EQUIPMENT LIST AMS EMERGENCY KILL SYSTEM
CRD REACTOR AREA ABERDEEN PVC PLANT
Item No. FA-210 FA-220 FA-230 FA-240 GA-200
HF-200 HF-201 HF-202
PA-200 PA-200-S PA-210 PA-210-S PA-220 PA-220-S PA-230 PA-230-S PA-240 PA-240-S
Service
AMS Injection Pot for D-741 AMS Injection Pot for D-742 AMS Injection Pot for D-743 AMS Injection Pot for D-744
Drum Pump (Pneumatic) for CRD area
Emergency Injection Flex Hose for CRD area
Emergency Injection Flex Hose for CRD area
Drum Pump Flex Hose for CRD area
Instrument Nitrogen Bottle for CRD area
Instrument Nitrogen Bottle for CRD area (spare)
Pressurizing Nitrogen Bottle for FA-210
Pressurizing Nitrogen Bottle for FA-210 (spare)
Pressurizing Nitrogen Bottle for FA-220
Pressurizing Nitrogen Bottle for FA-220 (spare)
Pressurizing Nitrogen Bottle for FA-230
Pressurizing Nitrogen Bottle for FA-230 (spare)
Pressurizing Nitrogen Bottle for FA-240
Pressurizing Nitrogen Bottle for FA-240 (spare)
LZK:ke 10/29/80
DTH 000104403
PLANT__. AC
ENGINEERING CENTER
PONCA CITY, OKLAHOMA
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DTH 000104406
10/29/80
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DTH 000104408
10/29/80
----------------------------------- -----------
SHEET
OF Rev
INSTRUMENT LIST AMS EMERGENCY KILL SYSTEM
V-ll REACTOR AREA ABERDEEN PVC PLANT
Page 12
Item No.
CV-110
CV-111
CV-120
CV-121
CV-130
CV-131
CV-140
CV-141 r***'
HS-110
HS-120
HS-130
HS-140
LG-110 LG-120 LG-130 LG-140
LLI-110 LLI-111 LLI-120 LLI-121 LL1-130 LLI-131 LL1-140 LLI-141
.(PK^k
LS-110 LS-120 -- LS-130 LS-140
1C/29/80
Service
Automatic Injection Line On/Off Control Valve for FA-110
Automatic Injection Line On/Off Control Valve for FA-110
Automatic Injection Line On/Off Control Valve for FA-120
Automatic Injection Line On/Off Control Valve for FA-120
Automatic Injection Line On/Off Control Valve for FA-130
Automatic Injection Line On/Off Control Valve for FA-130
Automatic Injection Line On/Off Control Valve for FA-140
Automatic Injection Line On/Off Control Valve for FA-140
Automatic Injection Hand Switch for D-300
Automatic Injection Hand Switch for D-400
Automatic Injection Hand Switch for D-500
Automatic Injection Hand Switch for D-600
FA-110 Level Gauge FA-120 Level Gauge FA-130 Level Gauge FA-140 Level Gauge
FA-110 Low Level Indicator FA-110 Low Level Indicator FA-120 Low Level Indicator FA-120 Low Level Indicator FA-130 Low Level Indicator FA-130 Low Level Indicator FA-140 Low Level Indicator FA-140 Low Level Indicator
FA-110 Level Switch FA-120 Level Switch FA-130 Level Switch FA-140 Level Switch
DTH 000104409
Instrument List Page 2
Item No.
PAL-101
PAL-110 PAL-120 PAL-130 PAL-140
PCV-100
PCV-110 PCV-120 PCV-130 PCV-140
PG-I10 PG-120 PG-130 PG-140 PG-112
PG-122
PG-132
PG-142
PG-113 PG-123 PG-133 PG-143 PG-115 PG-125 PG-135 PG-145 PG-116 PG-126 PG-136 PG-146 PG-117
PG-127
PG-137
PG-147
PG-118 PG-119
10/29/80
Page 13
Service
V-ll Area Instrument Nitrogen Bottle Low Pressure Alarm
FA-110 Low Pressure Alarm FA-120 Low Pressure Alarm FA-130 Low Pressure Alarm FA-140 Low Pressure Alarm
V-ll Area Instrument Nitrogen Pressure Regulator
FA-110 Pressure Regulator FA-120 Pressure Regulator FA-130 Pressure Regulator FA-140 Pressure Regulator
FA-110 Pressure Gauge FA-120 Pressure Gauge FA-130 Pressure Gauge FA-140 Pressure Gauge Manual Injection Double Block
Pressure Gauge Manual Injection Double Block
Pressure Gauge Manual Injection Double Block
Pressure Gauge Manual Injection Double Block
Pressure Gauge D-300 Pressure Gauge (existing) D-400 Pressure Gauge (existing) D-500 Pressure Gauge (existing) D-600 Pressure Gauge (existing) PCV-110 Inlet Pressure Gauge PCV-120 Inlet Pressure Gauge PCV-130 Inlet Pressure Gauge PCV-140 Inlet Pressure Gauge PCV-110 Outlet Pressure Gauge PCV-120 Outlet Pressure Gauge PCV-130 Outlet Pressure Gauge PCV-140 Outlet Pressure Gauge Automatic Injection Double
Block Pressure Gauge Automatic Injection Double
Block Pressure Gauge Automatic Injection Double
Block Pressure Gauge Automatic Injection Double
Block Pressure Gauge PCV-100 Outlet Pressure Gauge PCV-100 Inlet Pressure Gauge
DTH 000104410
Instrument List Page 3
Item No.
PSV-110 PSV-120 PSV-130 PSV-140
RD-110 RD-120 RD-130 RD-140
g
Service
FA-110 Pressure Relief Valve FA-120 Pressure Relief Valve FA-130 Pressure Relief Valve FA-140 Pressure Relief Valve
FA-110 Rupture Disc FA-120 Rupture Disc FA-130 Rupture Disc FA-140 Rupture Disc
LZK:ke 10/2*7/80
DTH 000104411
Item No.
CV-210
CV-211
CV-220
CV-221
FA-230
FA-231
FA-240
FA-241
HS-210
HS-220
HS-230
HS-240
LG-210 LG-220 LG-230 LG-240
LLI-210 LLI-211 LLI-220 LLI-221 LLI-230 LLI-231 LLI-240 LLI-241
LS-210 LS-220 LS-230 LS-240
10/29/80
Page 15
INSTRUMENT LIST AMS EMERGENCY KILL SYSTEM
CRD REACTOR AREA ABERDEEN PVC PLANT
Service
Automatic Injection Line On/Off Control Valve for FA-210
Automatic Injection Line On/Off Control Valve for FA-210
Automatic Injection Line On/Off Control Valve for FA-220
Automatic Injection Line On/Off Control Valve for FA-220
Automatic Injection Line On/Off Control Valve for FA-230
Automatic Injection Line On/Off Control Valve for FA-230
Automatic Injection Line On/Off Control Valve for FA-240
Automatic Injection Line On/Off Control Valve for FA-240
Automatic Injection Hand Switch for D-741
Automatic Injection Hand Switch for D-742
Automatic Injection Hand Switch for D-743
Automatic Injection Hand Switch for D-744
FA-210 Level Gauge FA-220 Level Gauge FA-230 Level Gauge FA-240 Level Gauge
FA-210 Low Level Indicator FA-210 Low Level Indicator FA-220 Low Level Indicator FA-220 Low Level Indicator FA-230 Low Level Indicator FA-230 Low Level Indicator FA-240 Low Level Indicator FA-240 Low Level Indicator
FA-210 Level Switch FA-220 Level Switch FA-230 Level Switch FA-240 Level Switch
000104412
pun*.
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Instrument List Page 2
Item No.
PAL-201
PAL-210 PAL-220 PAL-230 PAL-240
PCV-200
PCV-210 PCV-220 PCV-230 PCV-240
PG-210 PG-220 PG-230 PG-240 PG-212
PG-222
PG-232
PG-242
PG-213 PG-223 PG-233 PG-243 PG-215 PG-225 PG-235 PG-245 PG-216 PG-226 PG-236 PG-246 PG-217
PG-227
PG-237
PG-247
PG-218 PG-219
10/29/80
Page 16
Service
CRD Area Instrument Nitrogen Bottle Low Pressure Alarm
FA-210 Low Pressure Alarm FA-220 Low Pressure Alarm FA-230 Low Pressure Alarm FA-240 Low Pressure Alarm
CRD Area Instrument Nitrogen Pressure Regulator
FA-210 Pressure Regulator FA-220 Pressure Regulator FA-230 Pressure Regulator FA-240 Pressure Regulator
FA-210 Pressure Gauge FA-220 Pressure Gauge FA-230 Pressure Gauge FA-240 Pressure Gauge Manual Injection Double
Block Pressure Gauge Manual Injection Double
Block Pressure Gauge Manual Injection Double
Block Pressure Gauge Manual Injection Double
Block Pressure Gauge D-741 Pressure Gauge D-742 Pressure Gauge D-743 Pressure Gauge D-744 Pressure Gauge PCV-210 Inlet Pressure Gauge PCV-220 Inlet Pressure Gauge PCV-230 Inlet Pressure Gauge PCV-240 Inlet Pressure Gauge PCV-210 Outlet Pressure Gauge PCV-220 Outlet Pressure Gauge PCV-230 Outlet Pressure Gauge PCV-240 Outlet Pressure Gauge Automatic Injection Double
Block Pressure Gauge Automatic Injection Double
Block Pressure Gauge Automatic Injection Double
Block Pressure Gauge Automatic Injection Double
Block Pressure Gauge PCV-200 Outlet Pressure Gauge PCV-200 Inlet Pressure Gauge
DTH 000104413
Instrument List Page 3
Item No.
PSV-210 PSV-220 PSV-230 PSV-240
RD-210 RD-220 RD-230 RD-240
8
Service
FA-210 Pressure Relief Valve FA-220 Pressure Relief Valve FA-230 Pressure Relief Valve FA-240 Pressure Relief Valve
FA-210 Rupture Disc FA-220 Rupture Disc FA-230 Rupture Disc FA-240 Rupture Disc
LZK:ke 10/29/80
DTH 000104414
plant
(conoco) Continental Oil Company Engineering Center Ponca City, Oklahoma
Control Valves
PVC-
PHOJtCT Aws
Page 18
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19 BODY SIZE
BODY | PORT SIZE
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Z 1 MATERIAL
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30 PLUG 4 SEAT MATERIAL
-j ?o*/5i ________________ ^O*/ -S S
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Sleeves
oo/tF& SLEEuEo.
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ACTUATOR
33 FAILURE POSITION 34
AS. /s Cl) As ts cz) As. /s. cz) As f*> C2)
POSITIONER
35 INPUT SIGNAL
OUTPUT SIGNAL
36 BYPASS
GAUGES
37 MANUFACTURER
| |
3B MODEL NO. ACCESSORIES
39
CO LVJ
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Cl) Of)
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DTH 000104415
435
t INDICATE* ITEM CHANCED ON LATEST StVIS'ON. INOICATES MANUFACTURE* Tp Give RCQUtfTCQ INFORMATION IN Hit QUOTATION.
REV. 7-24-Qfi
10/29/80
SHEET.
Z
WSm
EsSflB
ENGINEERING CENTER
PONCACITY,OKLAHOMA
SPECIFICATION SHEET
pt amt ARRDB\' Pi/c
project A^/S
Page 19
a.f.e no
DATE
W O.NO----------------------
MADE 8V.i-g/< INO. NO.
APP'DBY
REQ.NO.
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P. 0 NO.
.
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Ar/7>oA/ Ta/D/oAToRi .^__________ Q<\ CoaIoco APPROVED gQoAL___________________ _
DTH 000104418
10/29/80
1----------------------------------------- ---------| SHEET . ,'Z7 ..OF. Z2- RFW
Page 26
CONOCO
ENGINEERING CENTER
PONCA CITY, OKLAHOMA SPECIFICATION SHEET
GAUGE GLASSES & COCKS
p. amt A&fR.Qv_________ Pi/L.
project Ai`i F-f
A.F.E. NO________________________________ _
DATE &
W. 0. NO_______________
MADE BY
INQ NO
(VUy.'V RFO no
H M NO ................ I' O NO................ X* uc Sjy
1 GAUGE GLASSES
| 31 GAUGE COCKS
2 SUPPLY
GAUGES & COCKS
GAUGES ONLY
32 SUPPLY
3 NO NIPPLES REQUIRED
33 TYPE
OFFSET
4 TYPE
(TRANSPARENT
5 CONNECTIONS
11/2"
|TUBULAR
|3M"
^
REFLEX X, "
34 35
CONNECTIONS-NPT VESSEL
6
TOP & BOTTOM
SIDE
BACK
36
MALE
7 WELDING PAD
OTHER
37 1/2"
8 MATERIAL
STEEL
OTHER
38 3/4"
COCKS ONLY ANGLE
GAUGE FEMALE
1/2"
3/4"
GAUGES FEMALE
1/2"
3/4"
9 MINIMUM RATING
PSIG
/ ~2~ O F
39
OTHER
10 11 7><G. 12
13 14
15
40
LG1 - 2/0 /lo ,/3Q r /VQ________ 41
- y/o/ ZIP '2-30 J
42
43
44
45
MAT'L MINIMUM RATING CONSTRUCTION:
BODY
PSIG0 PLAIN CLOSING HANDWHEEL
TRIM
F
QUICK CLOSING LEVEL HANDLE
16 46
VESSEL CONN.
PLAIN UNION
SOLID SHANK
17
41
SPHERICAL UNION
other
18 ACCESSORIES 19 ILLUMINATORS:
48 49 GAUGE CONN. PLAIN UNION
PLAIN
20 MICA SHIELDS: 21 HEATING-COOLING CHAMBERS 22 INTERNAL
(EXTERNAL
50 SPHERICAL UNION
51
52 BONNET SCREWED
| UNION
OTHER BOLTED
23 NON-FROSTING TYPE: 24 CALIBRATED SCALE 25 SUPPORT PLATES:
53 SCREW
jlNSIDE
| OUTSIDE
54 RENEWABLE SEAT
YES
NO
55 BALL CHECKS
YES
NO
26 GUARD RODS: 27 OTHER 28
29
56 PACKING 57 58 MFR MODEL NO. 59
MFR STD
OTHER
30 60
61 62 TAG NO. 63
REV.
64 65 L G| ~/ Zo 66 LOt -/3o 67 L(b /<yo|
68
69 -2/^| 70 LtT, - 7? M 71 7- ~ L3c\ 72 L6t -2V6
73 74
QUAN.
( l
1
t
1 1 f 1
NO. OF SECT.
VISIBLE LENGTH
<L CPLGS
1 33 V' 3 1133 fVt"
3 2 .73 V'
3 13 V
2
3 3 'l? Vv*
MFR. MOD. NO.
OPER. PRESS
TSTcT
?oa 'Jo O
OPER. TEMP.
?*
70
To
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3c>o
3o 0
7o ?o -?o
SERVICE
ACCES SORIES
NOTE!
PA -//<->
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m '/7o FA ~~ /Vo
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75
76
77
78
79
80 NOTES
DTH 000104417
10/29/80
INSTRUMENT SOCIETY OF AMERICA
SHEET.
/ . OF_ f . REV_
Page 21
CONOCO
Y
ENGINEERING CENTER
PONCA CITY. OKLAHOMA SPECIFICATION SHEET
LIQUID LEVEL INSTRUMENTS
.PROJECT____AMA.
A.F.E. NO______________________ _
DATE
W O NO
MADE BY
INO NO. _
APP'D BY RuA\ REQ.NO.,
B M. NO___________ P. O NO ..
^Sy S7Er'-<
1
'3 4 b iS / 8 9 10 11 12 13 14 lb 16 17 IS 19 20 21 22 23 24 26 26 27 28 29 30 31 32 33 34 3b
TAG NO SERVICE ----------- ----
INSTRUMENT, TYPE LOCATION
LOCATION RANGE. INCHES
INTERFACE UPPER OENSITY, L8./CU. FT. LOWER OENSITY, LB./CU. FT. TEMPERATURE F
PRESSURE PSIG VALVE TYPE
LOCATION MATERIAL
BODY SIZE 1 PORT SIZE
PLUG FORM
Ap | min. NOR. | MAX.
CALC. Cv
VALVE Cv
AIR TO OPEN OR CLOSE
MAXIMUM SHUTOPP &P
Fluid
TEMPERATURE F
PRESSURE PSIG
UAPI IM.VO
SP. GR ATSTO. COND.
SP. GR AT P A T.
WEIGHT \ VAPOR IN-OUT
VISCOSITY AT P. & T
RATE. NORMAL
RATE
MAX. | NOTES |
MIN
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10/29/80
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ENGINEERING CENTER
PONCA CITY, OKLAHOMA SPECIFICATION SHEET
LIQUID LEVEL INSTRUMENTS
LA NT ... a.Z._Qe_ 1!____ iPUjHz________ PROJECT.. AJ'lS
A.F.E NO_______________ . - ___________ DATE 6 ~ S' - go w. O NO _______ __....
MADF RY LErXT INQ. NO. . ..
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22 AiH TO OPEN OR CLOSE
1 1 ____________ l
1
I 11
'" 1
I nr 1
23 MAXI MUM SHUTOFF ^P
24 fluid
?t> TEMPERATURE *'F
26 PRESSURE PSIG 27 APl (M.W.I 28 SP. GR. AT STO. COND.
29 SP. GR AT P. & T.
30 WEIGHT <* VAPOR IN-OUT
31 VlSCOSlTV AT P. & T.
32 RATE. NORMAL
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1
1
1
3b NOTES- |
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SHEET.
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P LA N T_, '4.0-.-K
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ENGINEERING CENTER
PONCA CITY. OKLAHOMA
SPECIFICATION SHEET
.lJLU.
.PROJECT' AfHS
Page 23
A.F.E. NO..
OATE MADE BY i APPOBY RDaa
W.O. NO.. INQ. NO._ HEO.NO..
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10/29/80
DTH 000--------------
1 1 SHEET
^ ^ OP
'
REV
(conoco)
PLANT A&efiDBEH P\/<-
Continental Oil Company Engineering Center Ponca City, Oklahoma
1 HMHVUVVMVIvi
SPECIFICATION SHEET
Page
PROJECT NO
A.F.E.NO.
DATE ,(r::6,-.ig<S .INO. NO
MADE BY
REO. NO.
APP'O. BY -&P-4V Pfl NO
24
PROJECT AMS SME GtENCy1 /Et LL Eysnea\
1 TAG NO
2 SERVICE
3 ** Rl(^^\Ra>
4 INSTRUMENT. TYRE
5 LOCATION 6 BANGi. PtIG
7 ELEMENT
8 TYPE
( MATERIAL
9 LOCATION
10 TEMPERATURE *f
It PRESSURE PWG
PAL- *t f "J.01 -V-*. 6A/*0Xfkf*S
'
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12 VALVE TYPE
13
14 LOCATION
IS MATERIAL
16 BOOT SIZE |
PORT SOS
1
1
1 .......
17 PLUG FORM
18 A P MIN.
19 CALC Cv
NON. MAX. VALVE Cv
1I .1
1 t1
--
1
20 AIR TO OPEN ON CLOSE
21 MAX SHUTOFF A P
22 FLUID
1
1 1
23 TEMPERATURE F
24 PRESSURE PSIG
25 APl (M W |
26 SP. GR. AT STD CONO.
27 SP GR. AT P.*T
28 WEIGHT % VAPOR IN-OUT
29 VISCOSITY AT P.4T.
30 RATE, NORMAL
31 RATE MAX MIN. 132 NOTES
|
(,|')Xa/DicaTo AA/O ALARhAS
ARE To
BE
__________ 1____ TYTH 000104421 Tiezo /AJToTHZ Z.Y l/OC. SicKup fo<^e/K
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10/29/80
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Page25
ENGINEERING CENTER
PONCA CITY, OKLAHOMA
SPECIFICATION SHEET
PV C
project-/(A\S
a.fe.no---------------------------------------------
DATE
W 0. NO.
MADE 8V.4h INO. NO.
APP'O by Icuaa peq.no.
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ENGINEERING CENTER
PONCA CITY, OKLAHOMA
SPECIFICATION SHIET
PLANT. A&P KDEESl
_PyC- , . PROJECT /4MS
Page 26
a.f.e no
DATE
~SP W. 0. NO.----------------------
MAOE BY
INO. NO.
APP'D BY ROM- REQ.NO.
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J------------ vj--------------------------------------
---------------------------------------- ---
SHEET
0F_
REX/
Page 27
CONOCO
ENGINEERING CENTER
PONCA CITY. OKLAHOMA SPECIFICATION SHEET
PRESSURE GAUGES
PLANT AQRj}E-hi PvcPROJECT. ^AlhS.
A.F E. NO__________________________ OATE A~5T~S O w.O.NO MADE BV.4g-W< INO.NO. APP'DBV 7C&M REQ. NO.
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9 l/A/f P/A-loil DooRLB tZLaC/C
10 PC* ~ /2Z 11 PL ~tZ\
** P<|Y\-I0ll ' N7A-/OH
* -
"
12 ft, ~ /VI. " Um-jo* *
13
a- Voo
o
?o
/./w? /FA1 -/o/ 1
" 4/4 - 7oz)
" Mm -> ait
" WM - loV/
14 ft, - //3
15 ft, - /a.3
16 PL ~/33 17 ton -m ief
D- loo 4yiTwA }
D- Vo o D- JS-oo /v/srYN6)6] D--Lo*> (kiST)fiiC*'\(\'>
<=>-2.00
/ s~o
/D - ?oo o-- y<3 o D- isr<ao
D- 6co
19 Pk - HjT pcx/~//o 20 <% -;iV ^-l2o 21 Tfcv " / 3 o
22 PC, --jvf /ll7 ~/V
23
24 P6l -ML ftV.r/JiJ 25 PC, ~ (XL PcS -do 26 PL - (ZL PAV - (Zo 27 PL - /vi ptv/ -/Vo 28
tnlet Press " *
'* "
Outlet * " "
Peei.
H ".
O -Booo o- Vo a
2.-2.06 _7o O
7o 7o
Pcu' - //o Ptv -ii.o AA/~/.3o
|dcv/ - /Vo
/ij Pi) tty ~
/?.)
ffcv~ //o AcV - /lo
Pt-V - , 70 Poj- /vo
rj) M
7*2.) a)
29 ft - ill 30 P<k - ill " 31 fft - 73? ~
32 PC, -/Y7 p
MIA-I OIL OooSU atot-K
HM- /()21 Hm- /0 31
m
4
"
MM- io V x. "
"
33
34 PL -//& PCl/-l(30 OoTLET PRESS.
35 PL - //<=) Pc. r~/0Q 7A7L r P7?ss
36 37
O-Voo
O-TjoO O-- 3ooO
O
Vo 2100
?o
70 90
l//v v " "
PM- J oil - /OT-l
WM - v oja Mpi-zoO
Pc-V -- } oo P<-V -7 00
Cl) Cz)
38 39
40
41 Mores
42
43 7TT~T7feIe T^elsUJji
are jvj<.ta/c, at -rue.
44 A^rror*4ATt t-- j/jre.crrto^ Luaje. a'o -ZStUEI. THV A(X. To &C
45 eL.ac.Area f-Ac^x Tf4r /Vo^ilil To ~nCiC A uTn ^AT~I c
46
//VTc.T7oa7 /L/VXT. /
P+Z\
47
48
Cl.) TMksE C-% a u(j*s. To Be Su/s>a>AiD
ith Rec*\j lAtaR
49
50 51 ...................
DTH 000104424
52
53
54
55 56
QUOTATION WILL NOT BE CONSIDERED IF SUPPLIER DOES NOT COMPLETE RIGHT HAND COLUMN.
10/29/80
SHEET
OF ......... REV
Page 28
CONOCO
Y
ENGINEERING CENTER
PONCA CITY. OKLAHOMA
SPECIFICATION SHEET PRESSURE GAUGES
A F E NO__________
DATE
W. 0. NO
MADE BY l&K INQ. NO..
APP'D BY
REQ NO.
Pi ANT A&f^
Pt/C
rr ?
TAG NO.
3 4 1% - 5 /o
5 ft* - 21o 6 A* - 2-3o 7 fi6> - 2Vo
8
9 ^ - 2/T-
10 ft* 2-lSl 11
12 P<* ~ ZftZ 13
SERVICE
F^- 2./V .. FA - 7.1 *
FA ~ 23o Ft* -- 2 Vo
AA1-2oi bouRL " HtA~Ze>2t <> i< UM~2c31 " " Am -2<*t "
PROJECT: Art S C.RP
B M.NO
P 0 NO..
Kill Sv
INSTRUMENT HIiaSIBM OPERATING RANGE. PSIG PRESS. PSIG TEMP., op
LOCATION
o - Voo
3o
To
_____ ___
PA ' Z/o FA - 220
PA - 23 0 FA " 2V0
SttuK " *
1?- V&o
o
TO Lwf Ami - 2o// " AMI - 7.021 i Ami ~ 2t?i/ " 74Mi- 2oV/
14 AS - 2ll 15 - 2i3 16 AS, - 231. 17
18
19 AS - 2 / .s20 Pd* - -vt-sr
21 AS - /sr 22 /ft* " 2-vr 23 1
D- >v/ D .- TV? iO D -7W
Ac.1/-170
PCV - 2Z <p Pfcl/ - 23
Pdv - 2Vo
Ta>LT
"
"
rkcss.
" "
O - 2-00 O'- 3000
/-S~o 2. 3.C? o
D- 7ft/
0 - ?V7_ P ~ TV'S 0 - TV/
j '
To PCl/r.UA. Oi___ Pci/ - i-ija /1 L P6/ ' 21.0 /1)
. ft/ - 'VjO (1 )
241 As ~ 251 As -
26 Aa._T 27 Pd* 28
1/ to 22 c.
7 3^ ML
Pc\S-7-IO
Pos ~ 'Ll o A.<7 - ZlO /Ail/ - 7-ft Q
&*TlT
*> "
ffeess
P *'
o - ftoo
3<?o 70 . Ri/ - 270 1 )___ Pa/ - 17 .0 / 1 > l^t/ ~ 2-jfp < | )___
PtV - 2ftO < | )
29 AS - 7-17 30 AS - 2 2. 7 31 /9a_ -.2.3-7 32 AS ~ 7 HI ~ 33
34 rfc - 27S 3b - 27ci
36 37
Une. HW-TvrL L>0^Rl SL~<
* MMI-iOlt
"
* 7JM-2oTX
"
Pill/- 200 OoUFT PtV' 200 /N.LFT frts*
o~ ftoo
c>" 2.00 r,- 3oc>o
o
Vo 232<0
70
/> TO
UM
* "
MM ~ ZofX hfMl - 207-1. MI - 2o32 /-/Mi - ZoVT-
Pi/c. - loo'll Pv/ - 2.00 uJ
38 39
40
A! Vorfi 42
..
_43t____ 0.1 TU/=\ P/Zss<.jX--__ feudrJ^Xa/O___Hi. .
44 ,.R. Uu.LATz R. 45
*4lQ....V^L/Xid..
46
47
48
49 DTH 000104425
'50
V
b2
53
b4
5b
56
UUOTATION WILL NOT BE CONSIDERED IP SUPPLIER DOES NOT COMPLETE RIGHT HAND COLUMN.
10/29/80
SHEET.
.OF.
REV.
Page 29
PLANT
ENGINEERING CENTER
PONCA CITY, OKLAHOMA
SPECIFICATION SHEET
RHJff VALVES PROJECT
^f
A.F.E NO________________
niTF <n~ ( ~ SO MAOE BY. L&-K
M.nAPP'D BV.
B M NO.
fTMe/ ACiLL
. W O NO. . INO. NO-- . REG NO .
P O NO..
Syiry/^
1 GNKHAk
l ITfM NO. 8 TAG 2 RELIEVES EQUIPMENT NO 3 MANUFACTURER 4 model no. 3 **/?>oiACfl
PS(/- //o/ ,Z ot /Jo , /Yo }VXnslV>i /<i
Fa lints.' ci'i
2.(m>>A -ZT. V
p5\s - i/O ;
Uo ; tWo
PAfi-ZtS 'a) 7.6, DA 2.-U
V
Cl)
SERVICE CONDITION*
e FLUID
vA/^S
7 STATE 3 reouireo capacity
L/Ct^>i i"s
UcP^tO
^ y*ao .........
8 mol wt.
sp. or.
1 //
10 VI3C03ITY
u compressibility factor<2 Reute
O.Y7
________Q.Y7___________
12 DESIGN PRESS. OF EQUIPMENT
___________ ypp__________
po
13 PRES*
OPERATING RELIEVING 3oo
yoo
Jo0
Y'c.o
14 TEMP
FLOWING RELIEVING
13 SACK PRESSURE
pSf <m
13 DIFFERENTIAL SET PRESSURE PSlL,
70
7 ir
O
^oo
7o
7^~
0
yc?o
17 ACCUMULATION 18 BLOW DOWN
% %
/o
/O
18
BASIS OF SELECTION
20 CODE REQUIREMENT
A"*A21 rneWfrT6> 22 INSULATION THICKNESS 23 other basis
n- x/Vg/V
/7. T.
/Vu/ViK
24
OESION DETAILS 29 OESION TYPE
STANDARD*
STANDARD
20 SEAT TYPE
1
1
27 BONNET I OPEN OR CLOSED!
23 INLET SIZE. RATINQ. FACING
28 OUTLET SIZE. RATING. FACING
30 calculated area
3 i ORIFICE LETTER ACTUAL AREA
MATERIALS
32 BODY
I SONNET
ft33 SEAT DISK
ft34 OUIDC RING
30 SPRING
30 BELLOWS
2*0* fiF V/"-jpAR?
RF 2,/t - /SXi*PP
o-osfe P 1 c>.//
O.Q^fc /3 1 0.;/
ICS.
4S. 1
s. .......
Tlw<ostbv snsft Tu*)(-srEri snzei
ACCESSORIES
137 LIFTING LEVER (PLAIN OR PACKEC
30 GAG
38 CODE STAMP
(40 CAP SCREWED OR BOLTED 1
41 OTHER
NOTES: 5-
"3- o-f T--
MANUFACTURER SHALL VERIFY SELECTION OF ORIFICE SIZE AND MATERIALS. VALVES SHALL MEET DIMENSION REQUIREMENTS OF API RP-8MVALVES SHALL MEET TEST REQUIREMENTS OF API RP- S27.
SUPPLIER TO COMPLETE FORM BY FURNISHING INFORMATION FOR BLANK SPACES
MV. IM4I
10/29/80
11 DTH 000104426
Page_30
WSm SERB)
pi ant A&KO EM
ENGINEERING CENTER
PONCA CITY, OKLAHOMA
SPECIFICATION SHEET
pi/C-
project Ar*\S.
*.no. DATE <P V~go VK. 0. NO---------------------- -
MADE BYINQ. NO.
APP'DBY tOM RED. NO.
R M NO ... P.0 NO.
EtAfZ.G,E NCV K*i\.
%
ITIM NO. SERVICE
,,
KELiEF
/ VAL\js ( CbNT/AtUEO )
/V o ~<F :
<0 > 77/i /<po 5CVe/^s. /S uSiT/J ~/o*L 77 1/-// ^&)cToi?
MopvCE.
7>y 200 SV^fdS -on TH-E C-/ZD.
Cz ) C>ft. 6cWo<-o /4^^ovA ^CPoaL .
10/29/80
'
" DTH 0001044zf ------ --
j sheet
2- op 2-- REV
Jailfi&afliL
WSSm SBHE
ENGINEERING CENTER PONCA CITY. OKLAHOMA
SPECIFICATION SHEET
RopTUR Dli<
PLANT A&E/ZPEEAl
/=V<_
PROJECT /4MS
a.fe no
DATE ..fr-ferffO W. 0. NO.
MADE BY.
INQ. NO.
APP'DBY
WEQ. NO.
B M NO
P. 0 NO.
<CU. SySf^l...........
ITEM NO SERVICE >- /fO. /z O ./3o ./^O
Rfo- -2-/0 . 3-2-<=>, 230 ^ 2^0
.towc^
W-^/o./lo./Jo
f 7R.B5.<oe<-t> uEiy
O)
^7j=a> o/ftD_____________^_____________ _
/5H- 2/0.2.20,23 .*}
L/a/b S/ae ^/a/eMEs.
}
Q'$< 'g/ sa/cmes._____________ /________________________________________________________
MANUFACTURER Tvp
/
RbL/ef CoV/D/r/o/vs
BS +3
(K COA/oc.0 Approve* Bo oAl)
rz)Cj)
Voo Z^/6. 7i<r^F
>PfZ.AlT>Al<* CCsfJD/H oMS
_?00 PS/-6
7o V
/9fS/< M/TER/AU
A/tc-JCEL.
___________________________________________________________________________________ ________________ (t ) /OO ^EfcL/ES. /S FtA THE. U-/f REAoTDR. /'I OOvLE /W/D 2_o $Et&S /S Poe THE- C_D
if?) /RopPTwftE Dts-tOS To (ZE PfL^>v,OEE> <~> sT~H 2-4- ^ PsESSul?E
--------------------- (kyA6>------/WO Excess /Zou gy/c< Mci^f Assr***&UEs_______
- ^ Ru^TufiE DtsK <APETy AEaOs. To
SA/S
Mo&e l
" 7&.S
S7^//Vtcss srL rtBAtoS-.
. n^ru nnni04428
10/29/80
11 SHEET
OF REV
Page 32
PIPING SCHEDULE AMS EMERGENCY KILL SYSTEM
ABERDEEN PVC PLANT
The following piping schedule uses a system of numbers and letters as a line designation. This system denotes line size, service, line number, insulation requirement, and piping specification
Sample Line Designation
2-HM-2001-N-A2-2
i
Piping Specification Insulation Requirement Line Number Service Nominal Line Size, Inches
Sample Piping Specification
M 2-1
Hi
First Specification of M2 Group
Piping Material Nominal Pressure Rating
Service Designations Used Designation
Service
AI Instrument Air (Nitrogen)
HM Miscellaneous Hydrocarbons (AMS)
IN Inert Gas (Nitrogen)
Insulation Requirements
N No Insulation Required
Nominal Pressure Ratings
B 300-Pound Class M 125-Pound Class
Piping Material
2
Carbon Steel
DTH 000104429
LZK:ke 10/29/80
V- n
PROCESS P IP IN G SCHEDULE
PROCESS ENGINEERING DEPARTMENT
D ate
P ro je ct P la n t
^Made By L
...
Et'\R.C*GH<-'J K i l l S /s rF W
ASSADed.AJ P V <-
/2 Page 33 '-->
PROCESS P IP IN G SCHEDULE PROCESS ENG INEERING DEPARTMENT
. D ate
So M ade By
PP lraonjet c t
AMS A
/5gG >f/AJC/ ^V-
________
U SySTTM
Page 34
/yores : (/)
To m n i m i ze: -
TIE-IN LIST AMS EMERGENCY KILL SYSTEM
ABERDEEN PVC PLANT
V-ll Reactor Area
1. Tie-in line AI-1009 to the instrument nitrogen header for the expansion AMS emergency kill system (expansion design line No. 1-AI-1127-N-M2-2).
2. Tie-in line l-HM-1900 to the AMS emergency injection header for the expansion (expansion design line No. 1-AMS-1126-N-B2-2),
3. Tie-in line l-HM-1012 to the existing four-inch nozzle on the top head of reactor D-300.
4. Tie-in line l-HM-1011 to the existing six-inch nozzle on the top head of reactor D-300,
5. Tie-in line l-HM-1022 to the existing four-inch nozzle on the top head of reactor D-400,
6. Tie-in line l-HM-1021 to the existing six-inch nozzle on the top head of reactor D-400.
7. Tie-in line l-HM-1032 to the existing four-inch nozzle on the top head of reactor D-500.
8. Tie-in line l-HM-1031 to the existing six-inch nozzle on the top head of reactor D-500.
9. Tie-in line l-HM-1042 to the existing four-inch nozzle on the top head of reactor D-600.
10. Tie-in line l-HM-1041 to the existing six-inch nozzle to the top head of reactor D-600.
CRD Reactor Area
11. Tie-in line AI-2009 to the instrument nitrogen header for the expansion AMS emergency kill system (expansion design line No. 1-AI-2075-N-M2-2).
12. Tie-in line 1-HM-29Q0 to the AMS emergency injection header for the expansion (expansion design line No. 1-AMS-2073-N-B2-1).
13. Tie-in line l-HM-2012 to the existing three-inch nozzle on the top head of reactor D-741,
14. Tie-in line l-HM-2011 to the existing six-inch nozzle on the top head
of reactor D-741.
DTH 000104432
10/29/80
Page 36
Tie-In List Page 2
15. Tie-in line l-HM-2022 to the existing three-inch nozzle on the top head of reactor D-742.
16. Tie-in line l-HM-2021 to the existing six-inch nozzle on the top head of Reactor D-742.
17. Tie-in line l-HM-2032 to the existing three-inch nozzle on the top head of reactor D-743.
18. Tie-in line l-HM-2031 to the existing six-inch nozzle on the top head of reactor D-743.
19. Tie-in line l-HM-2042 to the existing three-inch nozzle on the top head of reactor D-744.
20. Tie-in line l-HM-2041 to the existing six-inch nozzle on the top head of reactor D-744.
LZK:ke 10/29/80
DTH 000104433
I