Document mB78N4VbQj5nrv06JGjegqZQg
CG 03
CODE KY-903--D
STANDARD HRS'
PROCESSES'
APPROVED BY
<1 ( ) KY-908-D <E) FWP 04/08/85
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JOB NAME-. 03KY908DME
CG CODE PR LOT .-
LBS
14 YCO03B 93 /$&? #^OOQ
14 YC003B 93 /
14 YCO03B 93 *
P lO i s <> r C a lo H
TOTAL EST'D WGT 3549
$ o$ T& <L
NON-BLEEDING
1.
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'ECU IP
' NAME : "KROLOR* YELLOW LIGHT
1 USE I LBS
NCODE
ACCT LBS'
-- I'
203 { I RUN 60"<990 GAL) WATER INTO V--203 ft f Jr RUN AGITATOR ON HIGH SPEED
205 I SOTWEIGH SODIUM SILICATE INTO DRUM ft POUR IN
1 345
i\
II
| 32-D I 345
I DUMP IN CHROME YELLOW & STIR 5 MIN I RECORD: START..../. FIN .A\3z!h~
,, 52X50 |YC-3-B| 2600 JSUBtsat i________ i
i_______ _i
I _______I
I ADJUST TO 75" <1275 GAL)
I 1f
^TWITH AGITATOR ON LOW SPEED PUMP V-203 THRU
i
I^HOMOG AT 2400-2600 PSI INTO V-205
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^>r-TWHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN 1
K*- HOT WATER AT 240M60O PSI INTO V-205
J
t '?/%, RECORD: V-205 VdL.J3L,,B ft ADJUST TO 60" <2100 GAL)
Jr\JM$PECT HOMOG STRAINER & CLEAN IF NECESSARY
I
208 r^I~Rui^f?Z7<2i"&AkT"5AfIFlNT3rV~2EF^TART
~
& AGITATOR ft INSTALL TEMP CHART
sv PUMP V-205 THRU HOMOG AT ^00-5200 PSI INTO SV.
RECORD: TIME START/A^A/^OTAL-MINUTES /C9
N0JGE1 IF HOMOG PRESSURE FALLS. BELOW 4800 PSi,
WAY VALVE WILL RECIRCULATE SLURRY TO V-205
WHEN V-205 MT, RUN IN 5" <240 GA'U WATER ft PUMP
THRU HOMOG AT 4800-5200 PSI.INTO SV
WILE HOMOG, RUN 6" <284 GAL) WATER INTO V-349-}
i
iUN 1000* WATER INTO V-384 ft HEAT TO 1 5 0-120*F
II
,WEIGH INTO V-384 ft PUMP TO V-349 '
- I 1215 I 32-D I 1215
m 1000* WATER INTO V-384 ft PUMP m V-349
1
I
\
KJ V-349 TO 14" <662 GAL) ft STIR 55 MIN
}
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RECORD DENSITY : ,,4i&|G/ML <1*063-1* 065)
., I
SV ^J^i^Fi"?7~HM^""cOMPLETi7^ADj"sv'"To'"II7<2420"GAL)'
\&r\ RECORD: PH Sl*U ft ADJ TO 11.0-11-2 WITH CAUSTIC}
4
AT 5% < 10 PARTS WATER TP 1 PART N--7-D)
|iI
ASSUME 50% I . jro 7-D
Jtf
ftPHQN N-7-D INTO SV ft RECORD; PH
I
HEAT TO 190-194-k F IN 55-65 MIN ft REC:BT /.*F }
ft RECORD:
J
NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON |
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ON COMPLETION OF HEATING
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WILE HEATING SV, -RUN 31" < 850 GAL) WATER INTO V-343
343 12& } METER IIN SULFURIC ACID FROM V-386 .
}
S86
l2^\UsflR
15
WIN
OR
LONGER
MK/2,. ,,,, '/asss^7^\. /&5LGAL '
!______ _ i
J`*0 pErriKWi- lYFfclSTTY /`0/& n/M * 5 ..054-1 .01 A)
I*
r.CHJ.u'
i i'liiji'
c&
Ly -903~D ESI WfiT 3549%
USE LBS
N- j USE CODE 1 LBS
HEN S 20 HEATING COMPLETE, RECORD: PH.
SET V-343 ACID PUMP AT 56 SETTING (130 MIN)
m^r^El V-349 SILICATE PUMf'; AT 49 SETTING (145 MlN) i
SWfTIHMEDIATELy METER IN V-^43 ft V-349. MAINTAIN SV|
SV I AT 190-194wF DURING STRIKE
I
JO#r\ RECORD:
V-343
I V-349
V-343
V-349
SV NORMAL
TIME INCHES INCHES
PH
PH t
AT 20. MIN
<28)___ < 12)___
(9.3-10.0)j
40 MIN f!M4 <24)...... < 10)._ <-$Ad (9.3-10.0)I
1 HR 'HSH4 <21
( 3>___
(9.3..10.0)|
HR <io)___ < 3)___ 1L (9.3-10.0)!
FINISH 4lM <
( 0.).. ... . ZJLii.<7.5- 8.5)1
385 '
NOTE. IF fH DROPS BELOW 9.3 IN FIRST !
PUMPS & SEE SUPV. IF FINAL PH IS ABOVE
3.5, ADJ TO 7.5-8.5
ASSUME 77%
.1 27-D . I___
IN *n so 1 128-Ai 50
~<21 G) WATER INTO V-385 ft HEAT TO *T 135-140F
*M< MWMM MMfM>.MW }1 it 1i
1f i
I DUMP IN & .STIR TO DISSOLVE FOR S--60
i 415 1 15-AI 415
DD 24" (294 G) WATER TO V-302 ADD ft STIR FOR 2 MIN FOR S 62
jj^OO '""7......TM"7
ASSUME 50%
i 7-D 1 50
.DURING STRIKE PUMP INTO FT JMP IN
9 I45f^Kl^UMP IN 133 | STIR 10 MIN WITH LIGHTENING MIXER FOR S 42
"STiT "7~769::a 7 "57a" 1 36 1 155-A| 36 1 36 J 160-Ai 36
WRING STRIKE RUN 14" (i44'''Gr'wATER"lNT0"'V"356
f^H^TURN ON STEAM
356 !4^*ADJ? T0 18* <317 G) AT B1-82-C;
J
10 1 ASU-T^UMP FT MIXTURE FROM S 38 THRU UNDERSURFACE
1 I DISTRIBUTORS AS FAST AS POSSIBLE
i 4#"**{ RINSE FT WITH HOT WATER FROM HOT WATER MIXER
I I ft PUMP IN
\W^\ SHUT OFF PUMP
I ^T'STIR 30 MIN AT 81..32*C FOR S 54
l^^'f'DO NOT SHUT OFF AGITATOR
I} II II
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DUP050096211
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I i CODE ! Li.:,
W^^N'''V'"'349"M^7"'^H5i",'JNrWITH"'HfNJMUM''WATER~& 7'
,| SET PUMP AT ZERO SETTING WHEN V' 343 MT, fHH.SE IN WITH MINIMUM WATER & TURN OFF PUMP MOTOR
I | !
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trfHlAT TO i 90-200*F IN 5-10 MIN
]
i&rjrti.orr w a t e r l In i:: a d is c h a r g e . v a l v e s a t s t e a r a t e ]
i L_- PUriP
.
4^rT] 3PEN V--356 DISCHARGE VALVES TO STEARATE PUMP
I if f-*f F T
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OPEN WATER VALVE AT STEARATE RUMP & RUN WATER |
THRU HOMOG AT 2900-3100 PSI? TO SEWER
{
iff?.r*ffHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE 1
{ TO SV & CLOSE VALVE TO SEWER
i
I IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,)
TURN ON PUMP A HOMOG V-3!:>6 TO .SV AT 2900-31001
PS1, MAINTAIN SV AT 19Q-200*F.
I
)3>-r13HILE HOMOG V-356 TO SV, SHUT OFF WATER VALVE |
T STEARATE PUMP ASAP
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WHEN HOMOG COMPLETE, RINSE IN V-3'53 WITH HOT I
AT TP f Pi'n ;iMY WATER MIXER
i
N OFF HOMOG S STEARATE LUMP
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STIR 5 MIN AT 193-200WF
J
u t nrr s t e a m
\
UTW IN V-' 305 FROM S-32 A SUE 5 MIN
|
( i RECORD. PH...3.+ / <3.3-3,7>
1
|61 I IF NECESSARY, ADJ PH TO 3,3-3,? (DOWNWARD ONLY)J
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i 1 e< RECORD: PH,,.r^T"
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jr#srT RUN IN N-7-D FROM S-34 IN 4-3 MIN G STIR 5 MIN .|
RECORD. Pll.3.4' ( 4,2-4 4) & IF NECESSARY , ADJ 1
T i TO PH 4.2-4..4 G RECORD:
ASSUME 7SJS
1. .
.
i 1(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% lilts:
1 1 SIPHON N-7-D INTO SV
L4-rT)0 NOT STOP AGITATOR
START LU
iiSS. ..
OPERATOR
:jfc44 . J&hztki
STEP
.StUBtoAm-* V-2 62 ( 20 RPM) V-243,244,2n4a3j . / *234a 7**?
*
9 2"
4
IS 24"
1 47
!
27-T) 7-D
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DUP050096212