Document kzLraoaJXo8eGEgjRaO1Lekq

S.V.cS DATE PRINTED .CG..04 CODE KO~99~D PKG JUN 2 1982 /'"d a t e F2H75 LOT NUMBER*^' H I STD. 'HRS. CG CODE YC-16--B 01 YC-16--B 1 YC-16--B Wm r.r- Cti TIME PQ LOT 93 93 bJKSb 93 &3UtiS' LBS //XV /p o p 'A v PROCESSES APPROVED < ) KO-909-D <C> FOP 3/25/82 ( ). :< ) <) < )' JOB NAME: 04KO909DMC yc~/td /%? /OO \5 is /Po EST. WT, 5243* LBS- & REGJ. NO - < J^4 NON-BLEEDING NAME "KROLQR* ORANGE Y USE LBS NCODE A C OT LBS "BEFORE USING SV, MAKE SURE THAT N-.28-D LINE IF ANY IS BLANKED OFF." JfRUN- 6" (99 G> WATER IN V-211. SET AGITATOR ON J^^HIGH SPEED H IN DRUM AND POUR IN Du mp in a n d s t ir ,,5* me n s . RECORD: STARTJi FIN 3~<37tr. ADJUST TO 75* <1275 G) *NOTE: VOLUife HIGHER 48 I 32-D | 48 7iX50. IYC1 6B | * 37,$" I zifp:!::: ,i THAN 75" MAY CAUSE DUSTING IN EXHAUST HOOD. WITH AGITATOR ON LOW SPEED PUMP V-211 THRU HOMOG AT 2800-32PSI INTO V-208 WHEN V-211 MTY,WASH COLOR THRU HOMOG WITH MIN F HOT WATER AT 2800-320 PSI INTO V-208 ECORD : V-208 VOL- X5___' & ADJUST TO 54 " <189G) INSPECT HOMOG STRAINER & CLEAN IF NECESSARY 349 4, 384 RUN ?" (514 G) WATER INTO V-2SS/ START AGITATOR & INSTALL TEMP CHART L0*T PUMP V-208 THRU HOMOG AT 480-52O PSI INTOJL I RECORD.: .. TIME START TOTAL MINUTES ' JE&3T | NOTE: IF HOMOG' PRESSURE FALLS BELOW 480 PSI, ixS'-WAY VALVE'WILL RECIRCULATE SLURRY TO V-208 1 jr \ WHEN V-208 MT, RUN IN 5" <24 G) WATER & PUMP .THRU HOMOG AT 4800-5200 PSI INTO SV -r II, WHJ.LE HOMOG, RUN 6* <284 G) WATER INTO V-349. |1 N 1O0O* WATER INTO V-384 & HEAT TO 1i0-120*F II. ftEIGH INTO V-384 4, PUMP TO V-349' '1 10004 WATER INTO V-384 4. PUMP TO V-349 .____ V-349 TO 19* <899 G> 4t STIR 15 MIN , RECORD DENSITY : /52_G/ML < 1.091 -1.094) -Tx 1 I *. I 2500 | 32-D 2500 HEN S-11 HOMO~COMPLETE, ADJ SV TO 6"(384G> RECORD: PH jML & ADJ TO 11.1-11.3 USING N-7-D DILUTED TO 5% <10 PARTS WATER TO 1 PART N-7-D) ,.ASSUME 50% SIPHON N-7-D INTO SV & RECORD: PH (2*. HEAT TO 190-194*F IN 55-65 MIN & REC:HT _____ *F 4, RECORD:___ ,_*F NOTE: STRIKE MUST BE STARTED IMMEDIATELY ON COMPLETION OF HEATING. J: .I j 7-p // ctsjuir MENT I'. i rout z uu 04 k u -v o v -u COMTYF* JOB NAME: O4KQ909DMC Uih. LBS N- |HLLt v CODE I LBS WHILE HEATING SV, RUN 49* (1348 G) WATER INTO 343 ETER IN FROM V-386 .M&/G AL,&'_%GAL STIR 15 MIN OR LONGER I RECORD: DENSITY ^03.G/ML (1.018-1.020) I 27-D | 373 II II WHEN S 20 HEATING COMPLETE, RECORD: PH/A# SET V-343 ACID PUMP AT 69 SETTING (225 MIN) SET V-349 SILICATE PUMP AT 54 SETTING (180 MIN) IMMEDIATELY METER IN V-343 8 V-349. MAINTAIN SV AT 190-194*F DURING STRIKE RECORD: START V-343 &4f MIND V-349 & TIME V-343 V-349 AL . BINCHES INCHES PH AT 20 MIN ^1^(46 >42. (1?)j (9.3-10.0) 40 nmt&jsfL (41 >=fe. (15 >iJL ^'^<9.3-10.0) .1 HR (37) stez. (13) -t_ 311(9.3-10.0) 2 HRS^feCf (23)44 ( 6) JL -&fc(9.3-10.0) F3INIHSRHS *3i'^fe- (* a0>k __L ( 0)_*i- 9.3-1010) - a> *7y_S-< 7.5-8.5) NOTE: IF PH DROPS BELOW 9.3 IN FIRST HOUR, STOP PUMPS & SEE SUPV. IF FINAL PH IS ABOVE 8.5; ADJ TO 7.5-8.5 & RECORD: _____PH ASSUME 77% I___ ____ - 180** I I '50- 27-D 4.aa~Ai -5ir S^'TSPVADD 80* (485 G) WATER TO V-385 13^1 ADD t, STIR FOR 2 MIN FOR S 83 ASSUME 50% 296 I 7-D 148 !33T>H&tJRING STRIKE CHEC1C LEVEL IN V-387. 387 |34n^ LOW LEVEL LIGHT IS NOT LIT, GO TO S-37 8 |3rT IF LOW. LEVEL LIGHT IS LIT, VERIFY BY CHECKING I LOW LEVEL PEG IN VAT IS ABOVE SURFACE \ 138-H IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE. l- \ I .1 RUN IN 27* (268 GAL).' DO NOT MAKE UP THIS SOLUTION MORE THAN 30 MINUTES IN ADVANCE. DELAY BETWEEN END OF STEP 43 HEAT-UP AND START OF STEP 53 HOMOGENIZATION SHOULD BE LESS THAN 30 MINUTES. N ON STEAM 8 AGITATOR |39^1^W"JUST TO 37* (366 GAL) AT 178-182*F |40*T^SET BADGER METER FOR 5904 14JKH PUMP IN FROM 387 THRU UNDERSURFACE AS FAST AS POSSIBLE HUT JDFF PUMP '* , 30 MIN AT 178-182*F FOR S 53 DO NOT SHUT OFF AGITATOR 482 54 54 i f 69-AI 482 I 155-AI 54 | 160-A1 54 WHEN V-349 MT, RINSE IN WITH MINIMUM WATER & SET PUMP AT ZERO SETTING WHEN V-343 MT, RINSE IN WITH MINIMUM WATER 8 TURN OFF PUMP MOTOR STIR 60 MIN AT 190-194*P DUP050046958 EQUIP MENT! PAGE 3 CG 04 K0-90?-/ 1 COMTYP JOB NAME: 4K0909DMC I USE I LBS N- i ACCT CODE I LBS hi TO 198~200*F IN 5-10 MIN CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE Imp 5( OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP -E,T" OPEN WATER VALVE AT STEARATE PUMP 4. RUN WATER ' THRU HOMOG AT 2900-3100 PSI TO SEWER WHILE HOMOG WATER, OPEN HOMOG DISCHARGE VALVE SV 4, CLOSE VALVE TO SEWER ` IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE, TURN ON PUMP 4t HOMOG V-388 TO SV AT 2900-3100 PSI, MAINTAIN SV AT 1,,98~200*F, WHIJJE HOMOG V-388 TO SV, SHUT OFF WATER VALVE "*a t SHTF&RATF PUMP* AVAP1 WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT iATER FROM HOT WATER MIXER t OFF HOMOG & STEARATE- PUMP 5 MIN AT 198-200*F ISa^r^HUT OFF STEAM' i IN ALUM USING BADGER METER |6rCLUSH.ALUM LI&E WITH WATER VO 160&RD: PHZl <3,4-3.8) IF NECESSARY, ADJ PH TO 3.4-3.8 (DOWNWARD ONLY) & RECORD: PH'_____. NOTE: USE LIQUID ALUM, N-115-D. ADD TO SV VIA BADGER METER, STIR 5 MIN, AFTER EACH ADDITION. ASSUME 507. IN N-7-D. FROM S-32 IN 4-6 MIN 4, STIR 5 MIN RECORD: PHJ^Z(6.2-6.4) 4, IF NECESSARY, ADJ | TO PH 6.2-6.4 4, RECORD: PH&_3*" ASSUME 78% I (DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 50% l^-SIPHON N-7-D INTO SV DO NOT STOP AGITATOR ,. j 950 115- D | 475 11 5-1 27-1 7-1 I^Eil $r> Zr, 6 . J 2^6 II II I) II II I1 I I .1 I DUP050046959 DUP050046961