Document kk4pzQKLnbm5xoJBVQvOpzJJ

ST040 1817 PLAINTIFF'S EXHIBIT MON-1337 i TEXAS OPERATIONS FREEPORT, TEXAS APRIL, 1989 ST0401817 SAFETY & LOSS PREVENTION OBJECTIVE of THE DOW CHEMICAL COMPANY Superior Safety & Loss Prevention per formance Ts an objective of all operations of The Dow Chemical Company. If Dow is to obtain optimum protection of its people, property and profits, then a good Contractor Safety & Loss Prevention Pro gram which complements the Company's program is necessary. Our objective is to guide Contractors to establish and maintain an accident pre vention program to: Eliminate accidents to Contractor per sonnel and property, and, Eliminate Contractor accidents which affect Dow personnel and property, and result in business interruptions. STOLOI8 ST0401818 SAFETY & LOSS PREVENTION MANUAL FOR CONTRACTORS REVISED APRIL 1989 FOR USE BY ALL CONTRACTOR PERSONNEL cfclb o> XT CO DOW CHEMICAL U.S.A. TEXAS OPERATIONS co SUPERSEDES SAFETY AND LOSS PREVENTION MANUAL FOR CONTRACTORS DATED OCTOBER, 1981 ST0401819 STOU0 I 820 Cover Design By N. F. (Norm) Schultz E&.CS Division ST0401820 \ I f INTRODUCTION r This Safety Manual contains the minimum safety r rules and procedures for performance of work by Contractors and their subcontractors as required by > Texas Operations, Dow Chemical U S A., hereinafter referred to as Owner. The Owner will be defined in the oonlract and hereinafter referred to as 'Owner's Representative.' Contractor assumes and has the full responsibility and liability for the safety of its agents, servants and employees and for the compliance of its subcontractors, and anything contained herein does not relieve the Contractor of such responsibility or liability. C3- .! Safety rules and procedures are an integral part of each contract and must be carried out fully, as any other specification for the job. Any exception to the i rules set lorth herein must have prior written authorization from the (Oner's Representative. t i i Contractors unable or unwilling to secure personnel performance in keeping with these rules will not be acceptable. The Contractor's safety record and Workers Compensation EMR will be two criteria used to judge qualifications for bidding. In addition to the rules set forth herein, Contractors working in or near an existing operating facility must be cognizant of and conform to Owner's safety rules for that area and any applicable federal, state or local laws. Should any procedure set forth herein conflict with applicable federal, state or local laws, the more strin gent will apply. 2 ST0401821 STO.01822 TEXAS OPERATIONS EMERGENCY PROCEDURE 1. The following procedure must be used to call an ambulance, report a fire, spill of hazardous materials or release of hazardous gases: a. Dial '66666' (if busy or does not answer im mediately dial 2112). b. Give your name, the nature of the emergency and its exact location, including building number and door letter, if applicable. c. Stay on the line until you are sure that the message is understood and confirmed. d. Station someone on the road to direct emer gency equipment to the scene. e. The emergency phone numbers are not to be used for anything other than for emergency calls. 2. Personnel must know the location of any plant alarm horns. In case of a gas release, observe the wind direction as indicated by the alarm horn and wind vane indicator and proceed to go crosswind. STANDARD EMERGENCY SIGNALS ARE AS FOL LOWS: . GAS RELEASE -------------------------------- (Continuous) This signal must be sounded only by the department where a hazardous release occurs. Shut down ail of your equipment in operation. Stop smoking. All Safe Work Permits in that area are automatically can celled. All except those charged with the respon- 3 ST0401822 sibility of taking care of the emergency must leave the immediate area of the release and go to the proper assembly point according to the Unit Emer Ian gency Plan until Ihe "All Clear" is sounded. Person lals nel in other areas downwind must be alert for signals in their area or verbal instructions. b. ALERT............................................ ........... m- (Series of short blasts) Shut down all of your equipment in operation. Stop tcy smoking. All Safe Work Permits in that area are ter automatically cancelled. Personnel in other areas downwind must be alert for signals in their area or verbal instructions. tie c. EVACUATE------------------------------------------ , (Series of 3 short blasts) nrStop smoking. All Safe Work Permits are automat ically cancelled. Evacuate according to the unit be k. emergency plan of the plant in which you are work ing or, lacking such a plan, observe the wind direc tion as indicated by alarm horn and wind vane in dicator and proceed crosswind or, if that direction is ait not possible, upwind. lie ad d. ALL CLEAR---------------------------------------id. (Series of 3 long blasts) I- When this signal is given, personnel may re-enter the work area. Safe Work Permits must be reissued prior to starting work. 3. II Operating a motor vehicle in an area where a mt gas release signal is given, avoid driving in gas lot le nn- clouds. Evacuate cross wind from the affected area. Do not drive into an area downwind of a gas release. Follow all Instructions given by Industrial 4 ST0401823 STOUOf8 2 W Security. Barricades across or partially across plant roads must be obeyed by all vehicles at all times. 4. In the event a work area is evacuated for any emergency reason, contractor personnel will evacuate according to the Unit Emergency Plan of the block in which they are working. Each contractor employee is required to notify his company super vision of his whereabouts. Contractor supervision will make a head count and report to the Owner's Representative of the job or block. Do not wait for the 'All Clear before accounting for your employees. If not working under a Unit Emergency Plan (such as contractor field offices and shops), contractors will develop and communicate their own Unit Emergen cy Plan. 5. Emergency horns are tested each Monday at f 2:00 noon with the `All Clear* Signal given first and last in the test cycles. GENERAL SAFETY RULES A. RESPONSIBILITY FOR SAFETY 1. The Contractor shall actively and adequately promote safe working performance on the part of Its employees. The Contractor shall participate in ac tivities to this end, such as contractor safety or ganizations (e.g., Contractors' Safety Council of Brazosport, Inc.), contractor owner programs, etc. It is expected that each Contractor will conduct its own safety programs to best suit its particular needs. 2. Contractors must report immediately in writing to the Owner's Representative, by name, those 5 ST0401824 employees DISCHARGED for safety rule infractions. Tha reason for the discharge must be given. Such employees will not be allowed to return to any Owner's work without proper authorization from the Owner. 3. Prior to starting any field work on each job, the Owner's Representative will conduct a pre-job safety conference with an authorized representative of the Contractor, a Manufacturing Representative, avail able subcontractor's representatives and Owner's safety representative, when available. At this time, the nature of any chemical hazards or special safety rules for the area will be reviewed with the Process Representative and the Contractor will be provided CO with printed copies of the area rules where ap- _ ^ plicable. The "Pre-Job Safety Check Sheer form |--( (Refer to Section W, Page 89) will be prepared by the Owner's Representative and a copy furnished to the Contractor. CD tar 4. Before working on Dow property EVERY contrac- QB lor employee must be indoctrinated as to the rules in f*0 this manual through an approved safety indoctrina- t p tion program. Contractors shall inform all their employees of all safety rules and procedures before working in an^Owner's plant. The Contractors' Safety Council of Brazosport, Inc. has devised an effective means of orientation for contractor employees to help meet these requirements. It is required that all Contractors utilize this program, or an approved equal, for new contractor employees who are start ing work on Dow property. In addition to the basic contractor safety indoctrina tion, contractor employees shall receive block or unit safety orientations covering the hazards for that area prior to starting work. ST0401825 s m 01826 5. Contractors shall inform all of their employees ol the location and use of nearest safety shower, eye bath and emergency equipment such as fire extin guishers. 6. Contractors shall use a regular system of work in spection to detect and correct hazardous conditions, -safety rule violations and unsafe working practices. These safety inspections shall be reported to the Owner's Representative in writing each week. I < 7. Contractors shall maintain a dean and orderly job site at all times. Special attention must be given to maintaining clear walkways and roadways, removal of trash, removal of slipping and tripping hazards and proper stacking of materials. Contractors must make every effort to keep mud, slush or other slip pery substances off plant roads. In cases where this cannot be avoided, contractors must clean the road ways immediately. 8. Contractors shall maintain continuous safety plan ning to cover jobs where circumstances have changed and new hazards require new controls. 9. An interpreter shall be on the work site and readily available"'if ail times for all non-English speaking employees. 10. Contractor personnel shall not work over IS hours continuously without prior approval of Owner's Representative. B. INJURIES - SERIOUS INCIDENTS 1. It is the Contractor's responsibility to make sure that all injured personnel receive prompt medical at tention at a recognized medical facility. 7 ST0401826 r . I2 If foreign material gets in the eye, the eye must be washed immediately with potable running water, preferably at an eyewash station, and the washing continued uninterrupted for at least fifteen minutes. THE AMBULANCE MUST BE CALLED. 3. II chemicals come in contact with the body, the af fected parts must be washed with running water for at least fifteen minutes. To make sure that adequate washing is accomplished, shoes and clothing cover ing affected parts must be removed. The Owner's Representative must be consulted before reuse of clothing and shoes that may have been con taminated. % .4 In addition to the requirement for eye irrigation procedure, the ambulance must be called for: a. Foreign material in eye. b. An employee suffering from chest pain. o 4t. o CC $ c. Extensive exposure to toxic or corrosive material. d. Any employee in obvious/serious distress. 5. The Owner's Representative shall be notified im mediately in the event of any injury, serious incident or hazardous condition. 6. All fires shall be reported, regardless of duration or extent 7. It is the Contractor's responsibility to investigate all injuries and incidents and submit a final report to the Owner's Representative. a ST0401827 s TU4 UI VZB B. Written notification must be submitted on every jury or serious incident to the Owner's Rep sentative no later than 10:00 a.m. of the next wo ing day. Forms for these reports, "Contractor Ac dent and Incident Reports", (Refer to Section Page 89) are available through the Contracto Safety Council of Brazosport, Inc.. C. INDIVIDUAL ACTION 1. Employees must report Injury to their immedia supervisor even though it may be considered slight 2. Horseplay in any form is not allowed. 3. Unsafe shortcuts such as walking on pipelines < cable trays, sliding down pipe stanchions, crossin ditches or "cutting comers' to save a few steps mui be avoided. 4. Do not make inoperative or operate safe! devices such as relief valves, deluge valves, electr cal and mechanical interlocks in an operating plar without written approval. 5. Oo.jjot drop or throw tools, materials or equip ment from one level to another unless precaution: have been taken against possible injury to personne or damage to equipment. 6. Contractor personnel shall not use or borrow equipment, materials, vehicles or tools of another company without that Company's prior approval. 7. Compressed air shall not be used to dean cloth ing or skin. If air is used for deaning work areas, ST0401828 r etc., the pressure shall be controlled at 30 psi or less. 8. Flammable materials or chemical pollutants in cluding gasoline, oil or hydraulic fluid, shall not be vented or dumped anywhere. If accidental venting or dumping occurs, call Industrial Security at 2112. 9. Employees must know where the nearest safety shower and eye bath facilities are located. 10. Personnel shall not wear rings while in plant areas and laboratories. Rings may be worn in of fices, lunch rooms, cafeterias or going to and from work in designated walkways. 11. Do not wear loose, clothing, jewelry, or uncon strained long hair around machinery. o 12. Smoking is not permitted inside the gate except in designated areas. Designated areas will not in clude plant roadways, utility corridors or ditches. 13. Alcohol, firearms, or unauthorized drugs are not permitted on Dow property. O co rsj ko D. PERSONAL PROTECTIVE CLOTHING AND EQUIPMENT 1. Protective clothing and equipment need not be wom while an employee is in an office, control room, lunch room, change room, going to and from parking lots and buildings by designated routes, or walking main roadways, unless it is required for the work being done. Eye protection or hard hats are not re quired inside motor vehicles. Each employee is ST0401829 040 1830 responsible for using and wearing protective dothin and equipment in the correct manner. 2. Protective dothing and equipment shall not b misused or altered in such a way that its origim protective features are rendered less effective. - 3. Contractors shall ensure that their employees ar equipped with personal protective equipmer manufactured in accordance with the appropriat ; American National Standards Institute (ANSI), or thi It National Institute for Occupational Safety and Healti (NIOSH) standard. 4. Safety glasses with permanently affixed or dip ot side-shields are a minimum requirement on all con tractor jobs. 5. Safety glasses or chemical goggles with dart tinted lenses are not to be worn at night or in dart locations during the day. 6. Chemical goggles are required for working in o entering posted chemical areas. When chemica type goggles are in use, the headband must bt around the back of the head, not around the safet) hat. 7. A face shield shall be worn over either sideshielc glasses or chemical goggles when chipping, using grinders, buffers, friction cut-off saws, impact chisel* or if the job involves flying debris. S. Plastic safety hats are required for all contractor work. 11 ST0401830 9. Plastic safety hats and sideshield safety glasses must be worn while wearing a welding hood. Re quirement for wearing the safety hat may be waived by the Owner's Representative in specific instances where the wearing of the safety hat creates a greater hazard than without. 10. Appropriate welding goggles shall be used for all gas welding or cutting and weldng hoods shall be used for all electric welding and cutting. 11. In plants where it is required, an escape respirator approved for the specific work area hazard must be kept with employees and ready for use at all times. Personnel required to use respirators must be trained in their use. . ?_ " 12. Employees required by their job assignments, both routine and emergency response, to wear nose-mouth respirators, full-face gas mask, fresh-air mask, SCBAs or other such protective equipment shall be dean shaven in the areas between the mask seal surface and facial skin and shall be medicaily certified to wear such equipment. -*4v. q- __ 13. Air hoods and breathing air compressor require ments. a. Air hoods or equivalent equipment, supplied with filtered air, shall be worn when sandblasting or applying volatile or toxic material inside tanks, rooms or other inadequately ventilated areas. The enclosed area must be suffidently ventilated to prevent the buildup of an explosive mixture. G CO "* b. Breathing air compressors shall be con structed and situated so as to avoid entry of con taminated air into, the system and suitable in-line ST0401831 <VI <r> .co '.cd t-jr AO \*-* ; co air purifying sorbent beds and filters shall be stalled to further assure breathing air quality, receiver tank of sufficient capacity to enable respirator wearer to escape from a contamina; atmosphere in event of overheating shall be stalled in the system. If an oil-lubricated co pressor Is used, it shall have a high temperati or carbon monoxide alarm, (or shutdown) both. If only a high temperature alarm (or sh down) is used, the air from the compressor sh be tested daily for carbon monoxide to insi that it meets the specifications of CGA TYPE GRADE D air. These alarms or shutdowns sh be checked or replaced yearly. 14. Each employee is expected to wear person clothing that is safe and proper for the jo Employees other than office employees shall wear minimum of a shirt with sleeves and long trouse while on the job. 15. Safety shoes are recommended and may t purchased at the Safety Center. Canvas, cloth i open toed shoes shall not be worn in any non-offic environment No bare feet or thongs are allowed i Texas Operations. 16. When using an air operated jack hammer fc breaking concrete, the user will wear a face shiel and metatarsal guards for foot protection. Personnt in close proximity shall also wear a face shield. 17. Coast Guard approved life jackets or safely har nesses shall be worn when working over or near ; water hazard. 18. Hearing protectors approved for the specific noise level shall be worn whenever employees art 13 ST0401832 exposed to sound levels of 90dB or greater. Con tractors shall provide training In use and care of all hearing protectors provided employees. E. VEHICLES AND TRAFFIC 1. Drivers of all vehicles and bicycles must obey all traffic signs and rules in the plant. Texas traffic rules prevail. E 2. Motor vehicle accidents, including those involving personal cars on Dow properly, shall be reported to Industrial Security and the Owner's Representative immediately. (Phone 2112) 3. When approaching a plant bus which has yellow warning lights flashing, slow down and be prepared to stop. When the red flashing light comes on, vehicles must come to a complete stop. Do not pass until: O a. the bus has resumed motion, b. you are signalled by the driver to proceed, or c. the lights are no longer flashing. 4. Every driver shall possess a valid driver's license. CO CO CO 5. Every vehicle shall bear a current State inspection sticker and be maintained in a safe working condi tion at all times. 6. A motorcycle is to be ridden by only one person who shall wear a protective helmet 7. The maximum speed limit on plant roads is 30 miles per hour unless otherwise designated. 14 ST0401833 r* .co 52 P Jr f=> CO 8. A motor vehicle engine shall not be left running the vehicle is unattended unless peqnission is ob tained from the Owner's Representative, lift true! engines shall be turned off when unattended Unai tended means that the driver has left the norms control position of the vehide. 9. Do not refuel gasoline engine driven eqUpmen while the engine is running, or near any predictablt source of ignition, such as welding operations. 10. Fuel tanks on equipment powered by diesel en gines shall not be filled with the engine running if in the process it is possible fo spill fuel on a hot engine or manifold. 11. Always wear chemical goggles when jump start ing or handling batteries. (Includes 'maintenance free" type) 12. Seat belts shall be worn by all occupants in pas senger vehicles and by alloocupants m the cabs of pickups and trucks. Occupants of the bed of pickups and trucks shall be seated within the-bed or on builtin seats. Do not lean against the tailgate. 13. Personnel may ride as passengers on equip ment such as mobile cranes, winch trucks or flatbeds, only if adequate provision has been made for seats or hand holds. 14. All trailer hitches and other towing equipment shall be utilized according to the manufacturer's recommendations and not altered in any way. 15. If a vehide or its load is more than 10 feet in width or higher than 16 feet, Industrial Security shall 15 ST0401834 provide an escort when in transit on main Dow mads . (roads within block limits not included). 16. -Hauled material on main plant roads that overbangs the sides of trucks, trailers, or cranes more than one foot shall be bagged. Material extending more than three feet from the front or four feet bayoodjhe rear shall be flagged. Loads shall not be hauled from a single suspension cable that allows free swinging. 17. Dragging or skidding material and objects along plant roadways is prohibited. 18. Prior to ordering vacuum trucks, Contractor shall > coordinate with the Owner's Representative and En- C/V vironmental Operations. , --4. o_ 19. Prior to moving extremely heavy loads, Conlrao tor shall determine from the Owner's Representative t--^ which roads and bridges are to be used and when., . All .bridge load limit signs shall be adhered to. AH cranes above the 150 ton capacity shall have special clearance from the Maintenance Functional Rigging Department prior to their move ment outsideof-biock perimeters. ^*5 cn b. Bridge load limit signs-have been color coded for routing crane traffic according to (he following: Red Yellow Brown Green Maximum of a 15 ton crane Maximum of a 50 ton crane Maximum of a light-weight 80 ton crane All cranes.up to and including the 150 ton capacity 16 j ST0401835 ST040I 836 e. The weight of all cranes above the 150 ton classification shall be calculated prior to crossing any bridge. d. All 300 ton cranes shall be stripped down prior to crossing any bridge. 20. When moving fixed boom cranes on Dow roads a flagman shall be provided to clear traffic at inter sections. 21. When moving retractable boom cranes on Dow roads, the boom shall be fully retracted. 22. The following rules pertain to all cranes, cherry pickers, and other load carrying vehicles. a. The tip of all booms and jibs shall be marked with high visibility material. b. When moving a load in a congested area or where load swinging would present a hazard to personnel or property, a llagman shall be provided and swinging of loads shall be control led by a tag line. F. PORTABLE BUILDINGS 1. Portable buildings and storage areas shall be set up as neatly as possible to present an orderly ap pearance and maintained in good repair. 2. Sheeting far portable buildings shall be of non combustible materials, such as tin or aluminum for siding and roofs, and each building must be iden tified with the contractor's name and building num ber. ST0401836 3. During the months June through October (Hur ricane Season), Contractors shall immediately be down or remove all their portable buildings and port able toilets from Dow property. 4. Portable Building tie-down requirements: Buildings which have rafter and wall studs secured by hurricane anchor plates may be bed down at the floor stringers or over the roof. b. Galvanized metal straps installed by the build ing or trailer manufacturer are acceptable if they meet the following: i. Straps must be galvanized 1 1/4" x .031' or better, with a tensile strength of 4900 lbs. ii. Straps must run completely around the struc- . ture but underneath the siding and roofing. ^ iii. Special anchors must be used which provide a <-- flat surface to wrap the strap around. Anchors must be as near vertical to the strap as pos- "** sible. *-- iv. Straps must be installed straight with no twist- CX ing and anchors must be in line with straps. c*. v. Straps must be positioned not over 12' apart, plus additional straps for each 12' of length or fraction thereof. All buildings must have at least four straps located within 2 feet of the corners. 18 ST0401837 STOt04 838 c. Alt other buildings must be tied down by 3/8* minimum galvanized cable or salvage rigging cable over the roof. d. Two cable clamps are required on each cable tie-down. e. Anchors must be 4" A.B. Chance no-wrench screw anchors, catalog number 4345-1 or equal. Anchors must be placed in the ground a mini mum of four feet Proper clearance by Owner's Representative is required before ground penetration is made. When set up on concrete slabs, 5/8' anchors with eye bolts may be used in lieu of screw anchors. f. A minimum of four anchors for the first 12 feet of building length located within 2 feet of the comers and two anchors for each additional 12' of length will be used. Portable toilets will require a minimum of two anchors, and may be tied down over the roof or through the base. g. Contractors must periodically check tie-downs for corrosion, damage, tightness of cable, etc., to ensure a firm tie-down and replace if necessary. 5. A contractor furnished fire extinguisher rated not less than five (5) pounds, shall be within 100 feet for each 3,000 square feet of building area or major fraction thereof. 6. Metal buildings served with electricity shall have the service entrance switch and the skin of the build ing grounded in such a manner that neither is de pendent upon the other. Electrical bonding jumper 19 ST0401838 wires at comers and roof are required ONLY If build ing construction does not provide for complete grounding continuity. a. Service drop of at least # 8 wire, 2 colors, 1 white, is required. b. An outside electrical service disconnect is to be securely attached to each building and an electrical circuit ground wire, #6 minimum, is to be securely clamped to ground rod for continuity. c. A building skin ground, #6 minimum is re quired. Check for electrolytic corrosion if dis similar materials are bonded. G d. Ground rods shaH be 3/4` galvanized steel, and shall be driven to a depth of 9 1/2 feet Proper clearance and safe work permit from Owner's Representative is required before ground penetration is made. p ry . 7. Electrical outlets and grounds are to be tested in accordance with OSHA 1926.401. G. FIRE PROTECTION 1. There must be a fire extinguisher, water hose, or other fire control equipment easily accessible for each welding, cutting, burning or other such opera tion. o o CO Ca> v> a. A fire extinguisher for welding and cutting operations can be obtained through the Owner's Representative. ST0401839 ST040I 840 b. It is also the Contractor's responsibility to ar range, through the Owner's Representative, for the recharging and resealing of owner furnished extinguishers immediately after each use. 2. Special care must be taken during overhead cut ting and welding operations to safeguard personnel aQd prevent falling sparks from starting a fire. Warn ing signs must be posted at each level below the area of any overhead welding, burning or cutting operation. 3. When welding or cutting torches are left unat tended, shut off the oxygen and fuel supply at the cylinders and bleed pressure off the hoses. 4. All welding and cutting torches must be equipped with reverse flow check valves. 5. All tarpaulins used in welding, cutting or heating operations shall be fire-retardanL In lieu of this, fireproof blankets made of fiberglass are acceptable. 6. All containers 5 gallons or less used for transport ing or transferring gasoline or fuel must be labeled by Underwriters' Laboratories or Factory Mutual Laboratories; a. Fuel storage tanks, filler hoses and the dis pensing vehicle or container must be properly grounded, bonded and equipped with Contractor furnished fire extinguisher. Storage tanks must be identified with the Contractor's name. b. Except for hand pumps, a quick closing shut off valve is required on the dispensing end of fuel hoses. 21 1 ST0401840 c. While dispensing fuel, the fuel hose must be attended at all times. d. Smoking, welding or any spark or flame producing operation in the immediate area must be stopped during refueling operations. e. The Contractor shall post and maintain 'NO SMOKING* signs in fuel storage areas. 7. It is the Contractor's responsibility to obtain ap proval through the Owner's Representative on the proper location of all fuel storage tanks. In all cases the tanks shall be located or the area diked or G sloped so that a spill shall not create a hazard to operating plants or contaminate ditches or navigable water. i I 8. Gas and oxygen cylinders must be handled with care, properly supported in an upright position away from any sources of heat or flame, and securely tied off. All cylinders not in use must have their caps in C/> place. ---l ' o | a. Oxygen cylinders in storage shall be XT separated-from luel gas cylinders or combustible CO materials (such as oil or grease) a minimum dis tance of 20 feet, or by a non-combustible barrier at least 5 feet high having a fire resistance rating of at least one-hall hour. 03 XT b. When a special wrench is required, it shall be left in position on the stem of the valve while the cylinder is in use so that the fuel gas flow can be shut off quickly in case of an emergency. c. When gas and oxygen cylinders are lifted by hoisting equipment, a basket, cradle or similar 22 ST0401841 STOUOI 842 handling device must bo used. Cylinders mut not be lifted by the valve protection caps. d. When gas or oxygen cylinders are transporte over plant roads, they must be carried in a upright position with valve protection caps i place. The cylinders must be securely tied down Wk. H. MACHINERY, CRANES, PERSONNEL PLATFORMS, TOOLS AND EQUIPMENT 1. Defective tools and equipment shall be remove' |< from service and repaired or disposed of Immedi ,V ately. .( 2. Equipment with gears, belts, couplings, fans, etc., shall not be operated without effective guards. 3. Operator Qualifications: a. Mobile-hoisting operators, prior to performini any operation on Dow-controlled property, shal be certified by their employer as qualified tc operate the particular piece of equipment the) are assigned to operate. A written record o operator certification shall include, but not bt limited'*), the following: i. Successful completion of a written tBst on the operation of the equipment, including loac charts and hand signals. ii. Successful demonstration to safely ano properly operate the size and type of equip ment assigned to operate. 23 ST0401842 On successful completion, each operator shall be issued a certificate by their employer stating date of qualification and equipment size they are qualified to operate, e.g., up to SO ton hydraulic crane. The employer shall instruct employees to keep the certificate in their possession while on duty. Testing procedures and the tests used shall be approved and audited by the Rigging/Hoisting Coordinator or his designee who is available by calling the E&CS office located at OC1120, phone 235-9631. b. Personnel lifting device (bucket trucks, aerial lifts, etc.) operators shall be trained and certified by their employers, or other recognized trainers, as qualified to operate the assigned personnel lifting equipment. On successful completion, and testing, each operator shall be issued a certifi cate by their employer, stating date of qualifica tion and personnel lifting equipment they are qualified to operate. H i Testing procedures and the tests used shall be approved aojf audited by the Rigging/Hoisting Coordinator or his designee available by calling the E&CS office located at OC1120, phone 2389831. c. Lift truck (fork lift) operators shall be trained and certified by their employers, or other recognized trainers, as qualified to operate the assigned equipment On successful completion, and testing each operator shall be issued a cer tificate by their employer, stating date of qualification and material handling equipment the operators are qualified to operate. CO q 24 ST0401843 ST040I8U4 The testing procedure and tests used shall t> approved and audited by the Rigging/Hoistin! Coordinator or his designee who is available b; calling the E&CS office located at OC112C phone 238-9831. 4. Exceptions to operator qualifications: a. Certain apprentices and trainees may be cer tified by their employers as 'trainees* providei the operation is under the direction of a qualifier operator, and the operation is in a non-produc tion plant area, suitable for training. b. In certain limited instances, employers ma; certify an operator based on previous work his lory. Consideration shall be given to years ex perience on the type of equipment to b* operated. c. Exceptions to operator qualifications shall br audited by the Rigging/Hoisting Coordinator o his designee who is available at E&CS office OC1120. 5. Equipment qualifications: a. Mobile-hoisting, personnel aerial fitting, and lit truck type equipment shall be inspected by th< equipment owner on a regular frequency of fou months. Inspection shall be documented in writ ing using the proper inspection report (Refer t< Section W, Page 89) or equivalent available a E&CS office, B10602. Each inspection repor shall be audited by the Dow RiggingTHoistinc Coordinator or his designee. If approved, he wil affix a numbered and dated decal (Refer to Sec tion W, Page 89) on the cab or body of the hoist 25 ST0401844 ing or material moving equipment. Decals will expire on the last day of the month designated by a large number on the face of the decal. c/% __ ( t--> , __ b. Each operator shall complete a daily inspec tion lor mobile hoisting, personnel aerial lifting and for lift truck operations prior to use (Refer to Secfton W, Page 89). Any deficiencies that affect safe operation shall be repaired. Defective parts will be replaced before use. The inspection report shall remain with the inspected equipment. In spection forms are available at the E&CS office, OC1120or B-10602. CO JT" (n 6. Exceptions to equipment qualifications: a. No mobile hoisting, personnel aerial lifting or lift truck type equipment without the proper decal affixed is to be operated on Dow-controlled property, except: The equipment owner may prepare the proper equipment inspection report, ascertain the equipment is in satisfactory condi tion, and accept responsibility for safe use of the equipment for a maximum period of three days provided that a critical lift is not involved and the audit proceduis is initiated immediately. See criti cal lift conditions outlined in H.8. H 7. A Crane Safe Work Permit (Refer to Section W, Page 69) will be issued by the Owner for cranes having a capacity greater than ten tons or for all cranes if the lift is a critical Rft. 8. When any of the following "Critical Lift" conditions prevail, the contractor must, using the Owner's "Crane Safe Work Permit", submit a written outline of the safety planning for the lift. This must be given 26 ST0401845 ST.OUO 1846 to the Owner's Representative prior to starting lift. a. The load exceeds 80% o( the rated load ct for the crane, b. Failure would cause major release of a h ardous material, c. Two cranes are required to make the lift; $ d. Poles or derricks have been erected for t specific lift. 9. The contractor has the complete responsibility a safe lifting operation when using hoisting eqi ment to make lifts. a. A flagman shall be provided whenever eqi ment in operation partially blocks a plant road whenever the operation of the equipment car present a hazard to personnel or property. b. Personnel shall not position themselves uni or between any load or object that could creati ptri&t point. c. Crane 6hall be level, all outriggers must fully extended whenever possible and full do with a good footing assured prior to lifting < load. 10. The use of a crane or derrick to hoist employs on a personnel platform is prohibited, except wh the erection, use and dismantling of conventkx means of reaching the worksite, such as a person; hoist, ladder, stairway, aerial lift, elevating work pi I 27 i ST0401846 form or scaffold, would be more hazardous, or is not possible because of structural design or worksite conditions. a. Cranes used for hoisting personnel must have a current inspection decal. b.'Hxiad lines shall be capable of supporting, without failure, at least seven times the maxi mum intended load, except when rotation resis tant rope is used, the lines shall be capable of supporting without failure, at least ten times the maximum intended load. c. Load and boom hoist drum brakes, swing brakes, and locking devices such as pawls, or dogs shall be engaged when the occupied per sonnel platform is in a stationary working posi tion. H d. The load line hoist drum shall have a system or device on the power train, other than the load hoist brake, which regulates the lowering rate or speed of the hoist mechanism (controlled load lowering). Free fall is prohibited. CO | t--\ __ e. The crane shall be uniformly level within one percent of level grade and located on firm footing. Cranes equipped with outriggers shall have them all fully deployed following manufacturer's specifications, insofar as applicable, when hoist ing employees. CO -fT" -j f. The total weight of the loaded personnel plat form and related rigging shall not exceed 50 per cent of the rated capacity for the radius and con figuration of the crane or derrick. 26 ST0401847 ST040I BUS g. The use of machines having live booms (booms in which lowering is controlled by a brake without aid from other devioes which slow the lowering speeds) is prohibited. h. Cranes and derricks with variable angle booms shall be equipped with a boom angle in* dicator, readily visible to the operator. I. Cranes with telescoping booms shall be equipped with a device to indicate clearly to the ( operator, at all times, the boom's extended (. ^ length otherwise an accurate determination of f ' the load radius to be used during Ihe lift shall be made prior to hoisting personnel. J. A positive acting anti-two-blocking device shall be used which prevents contact between the load block or overhaul ball (pill) and the boom tip or, a two-blocking damage prevention feature shall be used which deactivates the hoisting ac tion before damage occurs in the event of a twoblocking situation. 11. Personnel platform design and specifications a. The personnel platform and suspension sys tem shall be designed by a qualified engineer or a qualified person competent in structural design. b. The suspension system shall be designed to minimize tipping of the platform due to move ment of employees occupying the platform. c. The personnel platform shall be capable of supporting, without failure, its own weight and at least five (5) times the maximum intended load. 29 ST0401848 d. Each personnel platform shall be equipped with a top guardrail approximately 42 inches high, a midrail and a toeboard. The platform shall be enclosed at least from the toeboard to mid-rail with either solid construction or expanded metal having openings no greater than 1/2 inch. e. Ahgrab rail shall be installed inside the entire perimeter of the personnel platform. Access gates, if installed, shall not swing outward during hoisting. Access gales, including sliding or fold ing gates, shall be equipped with a restraining device to prevent accidental opening. f. Headroom shall be provided which allows employees to stand upright in the platform. g. In addition to the use of hard hats, employees shall be protected by overhead protection on the personnel platform when employees are ex posed to falling objects. h. All welding of the personnel platform and its components shall be performed by a qualified welder familiar with the weld grades, types and material specified in the platform design. H &) o JT : o I. The personnel platform shall be conspicuously posted with a plate or other permanent marking which indicates the weight of the platform and its rated load capacity or maximum intended load. The platform must not be loaded in excess of its rated load capacity. CD JP" vfi J. When not hoisting personnel, personnel plat forms shall not be used to hoist materials or tools. 30 1 ST0401849 o s 8 lo n o is 12. Rigging a.When a wire rope bridle is used to connect t) . personnel platform to the load line, each brie leg shall be connected to a master link or shack in such a manner to ensure that the toad is eve ly divided among the bride legs. b. Hooks on overhaul ball assemblies, lower lot blocks, or other attachment assemblies shall l of a type that can be closed and locked, elrniru ing the hook throat opening. Alternatively, t alloy anchor type shackle with a bolt, nut ar retaining pin may be used. A c. Wire rope, shackles, rings, master links, ar other rigging hardware must be capable of su| porting, without failure, at least five (5) times It maximum intended load applied or transmitted the component d. All eyes in wire rope slings shall be fabricate with thimbles. Do not use rotation resistant wit rope slings. e. Bridles and associated rigging for attachin the'personnel platform to the hoist line shall b used only for personnel platform and shall not b used for any other purpose when not hoistir personnel. 13. Trial lift, inspection, and testing a. A trial lift with the unoccupied personnel pla form loaded at least to the anticipated liftweigt shall be made from ground level, or any othr location where personnel will enter the platfom to each location at which the personnel platforr 31 ST0401850 is to be hoisted and positioned. This trial lift is to be performed immediately prior to placing per sonnel on the platform. The operator shall deter mine that all systems, controls, and safety devices are activated and functioning properly; that no interferences exist; and that all configura tions necessary to reach those work locations will altow-the operator to remain under the 50 per cent limit of the hoist's rated capacity. A single trial lift may be performed at one time for all loca tions that are to be reached from a single set up position. b. The trial lift shall be repeated whenever the crane or derrick is moved and set up in a new location or returned to a previously used location or if the lift route is changed. H e. After the trial lift and just prior to hoisting personnel, the platform shall be hoisted a few inches and inspected to ensure that it is secure and properly balanced. Employees shall not be hoisted unless the following conditions are determined to exist: i. Hoist ropes shall be free of kinks. -< , ; " H CD XT r~~> ii. Multiple part lines shall not be twisted around qq each other. iii. The primary attachment shall be centered over the platform, and iv. The hoisting system shall be inspected if the load rope is slack to ensure all ropes are properly stated on drums and in sheaves. ST0401851 ST040I 852 d. A visual inspection of the crane or derrick, i ging, personnel platform, and the crane or d rick base support or ground shall be conduct by a competent person Immediately after the ti lift to determine whether the testing has expos any defect or produced any adverse effect up any component or structure. Any defects tou must be corrected before hoisting personnel. e. At each job site, prior to hoisting employees i the personnel platform, and after any repair modification, the platform and rigging shall I proof tested to 125 percent of the platform rated capacity by holding it in a suspended pot tion for five minutes with the test load evenly di tributed on the platform (this may be done coi currently with the trial lift). After prooftesting, competent person shall inspect the platform ar rigging. Deficiencies found must be corrects and another proof test conducted. Do not lift pe sonnel until the proof testing requirements at satisfied. 14. Work practices a. Employees shall keep all parts of the body ir side-the platform during raising, lowering, an positioning. This provision does not apply to ai occupant of the platform performing the duties a a signal person. b. Before employees exit or enter a hoisted per sonnel platform that is not landed, the platforrr shall be secured to the structure where the wort is to be performed, unless securing to the struc ture creates an unsafe situation. 33 ST0401852 c. Tag lines shaR be used unless their use creates an unsafe condition. d. The crane or derrick operator shall remain at the controls at all times when the crane engine is running and the platform is occupied. e. Hoisting of employees shall be promptly dis continued upon indication of any dangerous weather conditions or other impending danger. I. Employees being hoisted shail remain in con tinuous sight of and in direct communication with the operator or signal person. Standard signals, hand or verbal, must be used and must be visible or audible to the operator at all times. Assure that the signal person(s) is knowledgeable in standard signals. In those situations where direct visual contact with the operator is not possible, and the use of a signal person would create a greater hazard for that person, direct com munication alone such as by radio may be used. ! *" H g. Employees occupying the personnel platform shall use a body harness system with the lanyard appropriately attached to the lower load block or overhaul ball, or to a structural member within the personnel platform capable of supporting a fall impact for employees using the anchorage. cn --I o JT CD h. No lifts shall be made on another of the crane's or derrick's loadlines while personnel are suspended on a platform. I. Cranes shall not travel while personnel are hoisted. CD cn CD 34 ST0401853 "ST040 I 85V j. An additional employee must be positioned observe for proper wincfing ol the cable on t winch drum during the hoisting and loweri operation. k. Pre-lift meeting i. A meeting attended by the crane or derric operator, signal person(s) (if necessary ihe lift), employee(s) to be lifted, and t Owner Representative shall be held review the job and assure all the requiremei of this standard are met. ii. A Crane Safe Work Permit must be issu for each job requiring the lifting of personnel iii. A Personnel Platform Lifting Checklist for I ing personnel (Refer to Section W, Pa 89) must be used to ensure a safe lift should be signed by the Owner Repi sentative, the crane operator, and the perse nel being lifted. 15. When performing non-electrical work with po equipment (such as mobile hoisting, personnel aer lift, drilling, drt moving, or material handlk machines) within ten feet of electrical distribute right-of-way, a Sale Work Permit shall be obtain from power distribution. In no case shall such equ mont be allowed to work within ten feet of any eni gized uninsulated electrical line unless proper ! sulating barriers are erected. Warning signs with the wording: "WARNING - U LAWFUL to OPERATE THIS EQUIPMENT WITH 10 FEET OF HIGH VOLTAGE UNES 50 KV C LESS', shall be attached inside the cab of all mob 35 ST0401854 hoisting, drilling, dirt moving, or material handling machines. Similarly worded signs, legible at 12 feet, shall be attached to the outside of these machines. 16. All 120 volt, single phase, 15 and 20 ampere receptacle outlets on construction sites, which are not a part of the permanent wiring of the building or structure, shall be protected by either: a. A Ground Fault Circuit Interrupter (GFCI), or, b. An assured equipment ground conductor pro gram, with written description of the program. (OSHA 1926.404). 17. All pressure vessels of construction equipment shall be hydrostatically or air tested annually. Items in this category are those exceeding 6 inches (inside diameter) and with internal or external operating pressure exceeding 15 psig, or those protected by a relief valve with a setting greater than 18 psig, or by a rupture disc whose bursting pressure is greater than 25 psig. a. These tests shall be performed during the month of January each year by the owner or renter of the equipment Equipment with un tested pressure vessels, arriving in the plant for the first time after the January test period, shall be visually inspected and accepted by the Owner's Representative and shall meet the above lest requirements within 10 days. Such equipment must be retested the following January. b. Relief valves shall be removed and vessels hydrostatically tested to one and a half times the allowable working pressure of the unit Test per 36 L ST0401855 VO fi: to >| oo 1,1 -- v. CD '.i -3" CD '... y-- i co i ASMS Code, Section 8, Division 1, Paragraph UG99, or pneumatic test to one and a quarter times the allowable working pressure of the unit. Test per ASME Code, Section 8, Division 1, Paragraph UG 100. A thorough visual external in spection shall also be made. c. As a part of these test procedures, relief val ves shall be properly sized and set for the vessel involved and checked for proper operation, apart from the vessel test d. Metal identification tags shall be attached to relief valves bearing pressure setting, date of test, name of oompany conducting test, and name of the person conducting the test. e. Contractors shall furnish the E&CS Hoisting Coordinator a test certificate for each piece of equipment Each certificate shall be signed by the test conductor and a representative of the company owning the equipment. The E&CS Hoisting Coordinator can be reached at the E&CS office, Building OC-1120, phone 2389831. f. The Contractor shall forward each certificate to the E&CS Construction office. Building OC 1120, where an equipment number will be assigned and the certificate will be kept on file. The Con tractor will be informed of the assigned number by the hoisting coordinator. g. Contractors shall paint or stencil the assigned equipment number in plain view on the equip ment The numerals shall be painted or affixed on a white background, and shall be ap proximately 3 inches high of a color assigned by ST0401856 the ,hoi sting coordinator. The color will be changed each year, and the Contractor will be notified in December as to the color for the fol lowing year. 18. Electrical tools and equipment operating at more than 32 volts shall be properly grounded except the following: -- a. Double insulated tools approved by Under writers Laboratories. b. Certain test equipment such as oscilloscopes, vacuum tube voltmeters and signal generators. Consult with Owner's Representative for excep- c. Certain areas where D.C. equipment is used. Proper operational procedures in these areas must be ascertained from the Owner's Repre sentative. 19. All manually held pneumatic, electric-powered, or hydroblast tools shall be equipped with a "deadman" switch that is under the control of the tool operator and cannot be locked in.Jfte "on" position. Existing trigger locks shall be removed from all such tools. CO -P~ t1 20.32 volt or less (12 volt for construction) electrical service (or 120 volt with GFCI) is to be used when working inside metallic vessels. Drop lights shall have protection guard over globe. Transformers shall be kept outside vessels. 21. In order to minimize the possibility of inter mediate arcing during arc welding, the grounding lead must be connected as dose as practical to the 38 J ST0401857 ST040!858 work qiece and no splice within 10 feet of the stinger end. a. When arc welding is to be done in an area restricted by a Safe Work Permit, the grounding lead shall be connected to the work piece within the limits specified in the permit b. All leads and lead connections shall be in good condition and free of any exposed conduc tors. 22. Tool rests on grinders shall be set not more than one-eighth-inch from, and level with, the center line of the wheel. Buffers are not to be operated with tool rests. Tongue guards shall be set not more than one-quarter-inch from the wheel. 23. Grinding wheels shall be checked for cracks and speed specifications before mounting. 24. Do not wear gloves while using grinders, buffers, pipe threading machines, drill presses, or similar rotating tools, unless covered by a written proce dure. 25. Hose connectors and adaptors shall be of a standard manufacture and used only for the type of service intended. a. In order to ensure positive locking at all times, hose connectors shall be in good condition and not abused. Sandblast hose connections shall be the safety lock type which prevents accidental disengagement. 39 ST0401858 b. Quick connectors used for air and cold water (under 140OF) shall not be compatible with quick connectors used for nitrogen or other services. c. Bleed down pressure on the pneumatic hose prior to changing equipment unless the hose can be disconnected using a fitting designed to be disconnected under gressure. 26. Powder-actuated fastening guns shall be used only in accordance with the following procedure: a. Whenever it is planned to use such equipment on a job, the Contractor's Representative shall submit to the Conor's Representative: i. Written notice of intent to use such equipment; ii. A written Safe Work Procedure covering use of equipment; and iii. The qualifications of the employees who wil. use the equipment (Users must comply with ANSI Standard Number A-10.3) y) H b. The Owner's Representative shall, if satisfied t--> with the submitted procedure and the qualifica- op tions, give the Contractor's Representative writ- __ ten permission to proceed. 27. Fixed blade knives used as tools of the trade shall be carried in sheaths when not in use. cn 10 1. LADDERS, PLATFORMS, ROOFS, AND SCAFFOLDS 1. Applicable to all ladders 40 ST0401859 $1040 I860 a. All ladders shall be heavy duty, non-conducthre, industrial strength. Type I. (Tank ladders in side vessels are excluded). b. The user is responsible lor visually inspecting a ladder before use and ensuring the ladder capacity is not exceeded. Any ladder found defective shall be tagged, removed from service, and repaired or destroyed. c. Wooden ladders are not to be coated with anything other than dear preservative. d. Ladders are not to be used as pencil or scaf fold boards. a. Use both hands for climbing. f. Only one person is permitted to dimb a ladder at a time. g. No ladder shall be used to gain access to a root unless the top of the ladder shall extend at least 3 feet above the point of support, at eave, gutter, or roof line. 2. Step ladders a. Step ladders over 10 feet must be tied off at ttie top or be held by another worker. b. Personnel must not stand on the cap or top step of a stepladder. (Top step is defined as the first step below the cap.) c. Step ladders are not to be used as a straight ladder. ST0401860 ~r 3. Straight and Extension Ladders a. Top sections of extension ladders shall not be used by themselves except for restricted entry into vessels, furnaces and for scaffold access when properly tied off. b. Alt straight and extension ladders must be tied off within three rungs'of the top. Ladder must be held by another person while being tied off. e. Extension ladders shall have one of the lower rungs of the upper section tied to the adjacent rung of the lower section when in use. d. All straight and extension ladders must be equipped with non-skid feel e. Straight and extension ladders shall be placed at such an angle that the base is one-fourth of the working length of the ladder out from the top support; e.g. 20 feet up 5 feet out, or one rung out for each 4 feet up. CO I f. Maximum height: Straight ladder, 24 feet Ex --I tension ladder, 40 feet CD 4. Platforms CD Make shift platforms, such as stacked material, CO chairs, boxes or drums shall not be used. cp ; S. Scaffolds (General) a. All scaffolds must be plumb and level at all times. 42 I ST0401861 b. Provide sufficient fooling (mud sills or base plates) on all scaffolds to be erected. Do not use scaffold boards as mud sills. c. All work levels of a scaffold, if practical, must be fully planked on completion. If, of necessity, a work platform is not completely planked or hand rail not adjusted, personnel working on that plat form must use properly attached body harness. d. Scaffold boards shall be used exclusively for work platforms and not for any other service. e. All scaffolds shall be locked in or tied off at every 18 feet of elevation. Anchor or brace the running scaffold approximately every 28 feet. f. A ladder or safe access shall be affixed or built into the scaffold and so located that, when in use, it will not have a tendency to tip the scaffold. A landing platform must be provided at intervals not to exceed 30 feet. g. All scaffolds, regardless of height, must be equipped with handrails (36* to 42*) and midrail at a height sufficient to provide maximum person nel safety. Handrails and midr&Hs may be omitted only upon Owner's WRITTEN permission. h. When one side of a scaffold is left open (without guardrails) to facilitate work being per formed (such as against building wall or tank walls), there should be no gaps greater than 11 inches between the work platform and adjacent structure. I. All scaffolds must be equipped with toe boards at least 4 inches (2x4 nominal) in height on all 43 ST0401862 sides. Additionally, when the circumstances are sudh that toe boards cannot be installed, a sign must be installed on the ladder side stating -DANGER OVERHEAD NO TOE BOARDS ON SCAFFOLD." Also, the area must be taped off with yellow caution tape. t CD ). Scaffolds must noj^be used as material hoist towers or for mounting derricks without first CD determining the loads and stresses involved. --- k. Precautions must be taken when erecting scaffolds near heated equipment to eliminate fire hazards. CO g-y .. l. No scaffold shall be erected, moved, dis mantled or altered except by trained personnel. Contractors are responsible lor training their per sonnel. m. No scaffold shall be erected closer than eight feet and nine inches from the center of the rail road tracks without permission from the Rail Car Handling Department. If the scaffold straddles the railroad track, the first deck must provide a clearance of 22 feet, 6 inches from the top of the rail. n. When use of No. 9 soft annealed wire is ab solutely necessary, a minimum of two separate strands must be used to tie scaffold handrails, braces, etc. The ties must be crossed to form a lock to prevent slipping in any direction. o. All scaffolds left uncompleted shall have a sign attached to the ladder side stating: SCAFFOLD INCOMPLETE - DO NOT USE. 44 f ST0401863 ST0 U0 !8 6 4 p. All load-bearing timber members of scaffold framing shall be a minimum of 1500 f. (stress grade) construction grade lumber. q. Wooden decking boards shall be of scaffold plank No. 65 untreated dense structural No. 1 or better (2 x 10, 2250 dense) and shall not be painted. r. When erecting scaffolds within 10 feet of electrical distribution right-of-way, a Safe Work Permit must be obtained from Power Distribution. Scaffolds shall not be built within 10 leet of any energized uninsulated electrical lines unless proper insulating barriers are erected. 8. Tools, materials and debris shall not be al lowed to accumulate on the scaffold landings. L Drawing and specifications for all scaffolds over 125 feel in height above the base plates shall be designed by a registered professional engineer and copies made available to the re questor for inspection purposes. u. Frames and accessories for scaffolds shall be maintained in good repair. v. All scaffold platforms and tubes shall be free of tools, trash, etc. before removal. 6. Tubular Welded Frame Scaffolds (Patented Metal Scaffolds) a. Maximum loading of a tubular welded frame scaffold: Three people and a dead load not to ex- 45 ST0401864 T ceed 200 lbs. or a total distributed load not to ex- c/> coed 800 lbs. __ | CD b. Scaffold must be erected with proper fixtures made for each type of scaffolding. Scaffold and (___ associated equipment must not be modified in 1 ; any manner that reduces the manufacturer's " designated performance. CO <J\ c. Scaffolds 18 feet or over shall have horizontal CO bracing at the bottom and intermediate levels of 20 feet d. Cleated planking overhang shall be a maxi mum of 4 inches on stack-up scaffold; 2 x 4" toe boards shall be wired. If ideated boards are not used, overhang shall be a minimum of 6 inches and 2 x 4" toe board shall be wired and nailed. , e. Decking on tubular welded frame scaffold shall have 2* x 2" cleats on the ends when practical. Cleats shall be bolted on underside with 1/4" bolts. .--r ^ 7. Tube and Coupler Scaffolds a. Posts shall be accurately spaced, erected on suitable base and maintained plumb. b. Ledgers shall be erected along the length of the scaffold, located on both sides at even height. Ledgers shall be coupled to each post The bottom ledgers shall be located as dose to the bottom as possible. Ledgers shall be placed not more than 6 feet on centers. 46 i ST0401865 n S'c u .1 ST040I 866 c. Ledgers shall be installed transversely be tween posts and shall be securely coupled to the posts bearing on the ledger coupler. When coupled direclly to the ledger, the coupler must be kept as dose to the post as possible and the ledger backed by extra coupler below the ledger. d. Ledgers shall be at least 4 inches but not more than 12 inches longer than the post spac ing or ledger spacing. e. Cross bracing shall be installed across Ihe width of the scaffold where possible, horizontally at the bottom and approximately every 20 feet f. When using a cantilever, more than 2 boards require knee braces. g. All damps shall be installed with nut part up. h. Ladder cage must be installed on heights over 30 feet. I. On spans of 10 feet or more, decking boards must be doubled or extra ledger installed midway. |. When toe boards cannot be wired down on lad der side of scaffold, a ledger shall be installed for handhold over toe boards. 8. Wood Pole Scaffolds a. Maximum loading of wood pole scaffolds: Three persons and a dead load not to exceed 200 lbs., or a total distributed load not to exceed 800 lbs. ST0401866 b. Maximum span between ledgers shall be 7 feet c. A sheer block will be installed beneath the ledger at each post. d. Where planking is lapped, each plank shall lap its end support at least 6 inches, for at least a 12 inch board lap. e. Bracing shall be at least 1 x 4 inches or larger. f. Handrails and midrails shall be 2 x 4 inches. g. Decking shall be nailed with 12d nails or larger. h. Maximum span ol the ledger is 10 feet, using a 2 x 10 inch on edge. I. Where wood poles are spliced, the ends shall be squared and the upper section shall rest squarely on the lower section. Wood splice plates shall be provided on at least 3 adjacent sides and shall not be less than 4 feet in length, overlapping the abutted ends equally and have the same width and not less than the cross-sec tional area of the pole. Splice plates of other CD jr* CD materials of equivalent strength may be used. CD j. Longitudinal diagonal bracing shall be installed cn at approximately a 45 degree angle from the base of the first outer post upward to the extreme top of the scaffold as required. 9. Holling Tower Scaffolds 48 J ST0401867 T a. Towers of a height greater than three times the minimum base dimension must be guyed or tied off while being used. b. Caster brakes must be locked while the scaf fold is not being moved CO >> M OO CD 1, . CD 11 i i c. Extreme care must be exercised while moving rolling scaffold. d. Towers must be free of people, material, and equipment before moving. a. The surface upon which the tower is rolled must be free of rubble or any material that may cause the tower to tip. f. Do not attempt to move a rolling tower without sufficient help. g. The minimum size for casters shall be 6 in ches. Scaffolds higher than 25 feet must be sta bilized either with outriggers or hand lines while being moved. h. All rolling* scaffolds require, diagonal braces , starting with first section. i. Cantilevered side brackets when required shall be no more than 2 boards wide. 10. Suspended Scaffolds a. Maximum loading of suspended scaffolding: Two people and a dead load not to exceed 200 lbs. or a totaf-distributed load not to exceed 600 lbs. L 49 ST0401868 b. All suspended scaffolds shall be anchore&jj^ prevent swinging. Chains shall be securely fajtL toned by tying chain together by twisting Nof-_ wire through the links, or mousing wire through hook when hook is fastened on chain. C3 c. The maximum distance between chains on theCO "bearer* (4" x 4") shall be 6 feet CT* d. Steel chain of 1/4" minimum shall be used to support suspended scaffolds. e. Safe load limits for chain: 1750 pounds, proof tested to 2350 pounds. "Bearer" shall be a 4' x 4' or larger and shall be hand selected, No. 1 Grade 1700 or equal. 1 i I ,i J i i f. Screwed flange pipe or plastic pipe shall not be used as support for swing scaffold. ; J. RED DANGER TAGS 1. Training All personnel who use Red Danger Tags must be trained before initial use, and at least,annually there after as per Contractor procedures. The following items must be included in the training program. ii a. The general procedures included in the follow ing Red Tag Safety Rules. b. The procedures specific to the Contractor rela tive to the use, placement and removal of Red Danger Tags and the Red Danger Tag Master System. J I ST0401869 T i t.' * .'i i LI } o I-- CO \ o >-- oo 2. Use a. For the protection of personnel. Red Danger Tags must be attached to isolating devices to en sure the tagged isolating device is maintained in the safe position. b. In all cases the-primary isolating device (first in rank) must be tagged. c. Attachment of Red Danger Tags to isolating devices alone does not mean the equipment has been cleared to work on. d. Each Contractor shall develop and implement written procedures specific to their area for the use, placement, inventory, removal, and disposal of Red Danger Tags. e. The Owner may delegate the responsibility for placement and removal of Red Danger Tags if covered by a written job procedure approved by the department head. f. Red Danger Tags are not to be used cm in operative equipment such-as..damaged tools or ladders. Red Danger Tags are to be used only on isolating devices. 3. Conformance a. No isolating device is to be operated by anyone while a Fted Danger Tag is attached. b. Red Danger Tags shall not be altered or re used on another job. ST0401870 T 4. Violation Violation of Red Danger Tag rules shall result in dis ciplinary action by Contractor Management up to and including rejection from any work on Owner's property. 5. Placement -- a. The person attaching the tag shall fully com plete in specific terms the reasons for tagging, the description of the work to be done and the precise location of the tag. b. The Owner will be responsible for placing all of the isolating devices in the safe position and at taching the first Red Danger Tag. c. After the Owner has attached the first Red Danger Tags, any person or group whose safety could be endangered by the operation of the isolating devioe must attach their Red Danger Tags or follow Red Danger Tag Master System. 6. Removal a. As the individual jobs are completed, each per son or group must remove their tags immedi ately. Owner departments have written proce dures which provide for continuity of respon sibility for protection of personnel involved in shift change, job interruptions, end of day, etc. b. Owner operating personnel Red Danger Tags shall be removed last A person who is authorized to remove this Red Danger Tag must not remove the tag until he/she has determined C/> CD CD CD i I ) f J 52 J f ST0401871 StO'-tO I 872 the operation of the tagged isolating device will not endanger personnel. c. Red Danger Tags may be removed only upon authorization of the person designated on the tag, except if the designated person fails to remove the Red Danger Tag, and after a diligent effort to locate this person has been made, per sonnel who have"been designated by the Major Manager of the department who placed the first Red Danger Tag may order its removal. These designated personnel may order removal only after inspecting the job site. d. The "Removed By' section of the tag shall be filled in and the tag disposed of according to operating department procedures. 7. Intermittent Operation If an isolating device must be operated intermittently, such as for testing equipment, the Red Danger Tag shall be detached before each operation. The Red Danger Tag may be re-used on the same job if the scope of the job has not been changed. 8. Work on Red Tagged Isolating Devices. a. Work must not be done on an isolating device if the work reduces or eliminates the protection provided by the isolating device. b. Approval from the equipment owner and the Owner Representative are required before any work is done on equipment tagged with a Red Danger Tag. ST0401872 T II 9. RedJDanger Tag Master System n a. Owner tags must be placed first. CO 3 3 b. A Dow employee, with maintenance respon CD t sibility, must review the field Red Danger Tag locations and is responsible to attach (or have at O r tached) the second Tied Danger Tag to each I 9 location and then sign the Fled Danger Tag Master as accepting the clearance. CO ---J I I c. A job number or other identifying system will CO , be assigned the Red Danger Tag Master and i > each field Red Danger Tag will be identified by this system. I d. A positive means, verified before each use by the owner, such as job procedures, a tagging point checklist, or drawing, must be used with each Red Danger Tag Master as a way for the I I maintenance personnel to verify Red Danger Tag location for acceptance of the clearance. e. Each function wishing to work under the Red Danger Tag Master shall review the location of the Field Red Danger Tags and. sign the Red Danger Tag Master. I f. After completion of the work, each group work ing under the Fled Danger Tag Master will sign the Fled Danger Tag Master thus releasing the clearance. g. Only after the Red Danger Tag Master has been released by all non-owner groups can the Red Danger Tags be removed from the field locations. 54 I ST0401873 *1 1 ST040(374 h. After release of the Red Danger Tag Master by ' all maintenance personnel, the Owner can remove the Red Danger Tags in the field and clear the Red Danger Tag Master. K. SAFE WORK PERMITS AND AREA PERMITS 1. Safe Work -Permits are issued by the Owner to Contractor personnel and are required for the follow ing: a. Certain electrical jobs as defined in Section U of this manual. b. line/equipment opening such as pipelines, pumps or vessels which contain or have con tained hazardous temperatures, pressures or materials. c. Hot work (non-electrical) - Any work performed in hazardous areas that may be or may generate a source of ignition. (All Texas Operations pipeways are to be considered hazardous process areas unless specified as non-hazardous.) d. Hot tapping - mechanical cutting, drilling, boring, etc. into a line or equipment containing hazardous material or pressure. e. Confined Space Entry Entry is defined a' passing one's head beyond the plane of a i opening. A confined space may be any space not designated for continuous occupancy with limited openings for entry and exit. Confined spaces in clude but are not limited to, all vessels, tanks, tower and vessel skirts, boilers, furnaces, pipes, ventilation and exhaust ducts, silos and vats. 55 ST0401874 r Pits, trenches and cooling tower basins which could contain, hold or produce dangerous air contaminants shall be considered confined space. GO i. The confined space to be entered shall be made safe by the Owner before the issuance of the Safe Work Permit and the entry of any personnel by: (a) isolating the confined space from all potential sources of hazardous materials. CD CO cn (b) clearing the confined space of hazardous material. (c) inspecting and testing the confined space and any unisolated appendages with an explosimeter and an oxygen indicator. (d) providing forced ventilation to the confined space unless there is written approval from the Owner's Representative that it is not required. () providing a safe means of access and egress for persons entering the confined'space. ii. Contractor shall station a trained standby person outside an entrance to the confined space to establish direct two-way communica tions between standby person and personnel in the confined space. f. Machine Excavation - The penetration of the ground by the use of a machine When machine excavation is to be done (gradalls, draglines, augers, pile drivers, ditch digging machines, ST0401875 ST040 I 876 ate.), the Safe Work Permit shall dearly state the excavation areas prior to any digging. The loca tion of underground lines or equipment shall be verified by manual digging, probing or other reli able means acceptable to the Owner's Repre sentative. No machine excavation shall be per mitted where the dosest point of the excavation is less than two. (2) feet to any existing buried in stallation containing hazardous temperatures, chemicals, pressures, electricity or equipment that provides critical service as designated by the Owner's Representative. If any underground in stallation is struck during manual digging or machine excavation, the Owner's Representative shall be notified immediately. Hitting any Installa tion automatically cancels the work permit g. Hydroblasting - See Section R h. Abrasive Blasting - See Section T I. Radiography - See Section P |. On-line leak repair. k. Asbestos related jobs^See Section S l. Mobile hoisting for cranes having a capacity greater than 10 tons, for any critical lift or for lift ing personnel. m. When requested by contractor personnel doing the work. n. As required by Departmental Operations Policy. 57 ST0401876 r 2. Contractor supervision shall be in close contact .with the progress of the work and shall be in con stant communication with the Owner's Repre sentative for up-to-date status of operations. Further, Contractor supervision shall be certain that all per sonnel involved are informed as to specific proce dures and changes in the situation. C/> 3. Safe Work Permits are to be initially requested through the Owner's Representative. Safe Work Permits will be issued only after a physical check of the job site by the person issuing the permit, the per son receiving the permit and at least one of the per sons performing the work. 4. Safe Work Permits issued for jobs that last longer than one day will normally be issued for that job each day. By mutual consent of the parties involved, permits for these jobs may be issued for longer periods of time. CD -CT~ CD CO | *J 1 1 "I 5. Area Permits are designed to provide COM MUNICATIONS between the Owner and the Con tractor. An area permit IS NOT a Safe Work Permit When it is issued, it is to agree that the work the Contractor has outlined will not pgse a hazard to the Owner and will not create a hazard Tor the Contrac tor. Several area permits may be required before the Owner can issue a Safe Work Permit. t L FALL RESTRAINT SYSTEMS 1. A fall restraint system shall be used by personnel in work areas not protected by guardrails where there is a danger of employees falling from a dis tance of six (6) feet or greater. Work areas include all surfaces except ladders, vehicles and flatbed trailers. 58 ST0401877 ST0'4 0 ! 8 78 Exception: a. In erecting or dismantling scaffolds, the person on the top level of a scaffold is allowed to work without an attached lanyard when there is noth ing adjacent at a higher level or same level to provide fall protection. This does not apply to suspended sgaffolds. b. When personnel are on low pitched roofs having a slope less than or equal to four in twelve to inspect, investigate or estimate roof level conditions. 2. The primary fall restraint device shall be a Class III body harness. The lanyard anchorage point must be such that the maximum fall distance is four feet, or six feBt if the lanyard is used in conjunction with an ANSI approved shock absorber. 3. The use of a Class I body belt must have ap proval of the Owner Representative and the free fall distance must be restricted to two feet or less. Lineman's belts utilized for climbing and working on poles and other positioning devices used by form workers are acceptable fall restraint devices. 4. Personnel shall be trained in the correct use of fall restraint devices. 5. Approved safety lanyards shall be a minimum of 1/2 inch nylon or equivalent. Lanyards will have double locking snap hooks. 6. If a lanyard made of synthetic fibers is subject to come in contact with hot surfaces such as uninsu lated steam lines, valves, or hot furnace stacks, an insulated cover must be used for protection. This 59 ST0401878 can be either on the lanyard or the hot surface. Lanyards must be protected against sharp surfaces. 7. Fall restraint devices exposed to impact loading shall be removed from service and destroyed. B. When personnel are working off portable ladders and the work requires'them to be outside the con fines of the ladder, a fall restraint device must be used. Confines of the ladder is defined as maintain ing the belt buckle area within the ladder side rails. 9. Personnel working from or riding in any aerial lift device shall wear a fall restraint system with the lanyard attached to the boom or basket CD i~ CD CO --I v> 10. Personnel engaged in roofing work on lowpitched roofs having a slope less than or equal to four in twelve, shall be trained in the fall hazards of working near roof perimeter, the erection and use of Motion-Stopping-System, the warning line and safety monitoring systems, and job procedures re quired for roof work. Fall restraint systems for low pitched roof work are: a. A Motion-Stopping-Safety-system (MSS sys tem) providing fall protection by using the follow ing equipment singly or in combination: guardrails, scaffolds or platforms with guardrails, safety nets, and body belt/harness systems. b. A Warning Line System erected not less than six feet from roof edges not having other means of fall protection where there is danger of person nel falling. If personnel are working outside the warning line system, an MSS system or a safety monitoring system must be used. A Warning Line System is a temporary rope, wire or chain 60 ST0401879 I : oq i'^oo 'A 1 i'i'c CD i ' (/) y I ,, i 1 "j . 4 and supporting stanchion erected not less than six feet from the edge of the roof and flagged at no more than 6 foot intervals with high visibility material. c. A Safety Monitoring System on roofs fifty feet or less in width where mechanical equipment is not being used or stored. Safety monitoring sys tem is a system in which a competent person monitors the safety of all employees in a roofing crew and warns them when it appears to the monitor that they are unaware of the hazard or are acting in an unsafe manner. The competent person must be on the same roof and within visual sight and voice communication of the other employees. 11. Inspection and Testing a. Fall restraint devices shall be visually inspected for defects by user prior to use. b. Fall restraint devices shall be inspected when new and every six months thereafter. Inspect for cuts, bums, excessive wear and distorted thimbles. The date oLeach inspection shall be recorded on an inspectioh tag and permanently attached to the device. L 61 ST0401880 M. BARRICADES AND GUARDS 1. Barricades A device to prevent or limit access to an area where a temporary hazard exists or to warn personnel of a temporary hazard in an area. a. Acceptable barricade materials include but are not limited to: i. High visibility tape, colored plastic chain, or yellow rope 1/2" diameter or larger. CS 1 ii. Rubber or plastic traffic cones. iii. Sawhorses (flasher lights for hours of dark ness). CD' iv. Metal or wood guard rails. b. Examples of areas or situations where bar ricades shall be used include, but are not limited to: i. Areas below overhead work. ii. Areas below welding, cutting or burning operations. iii. Hazardous leaks, spills, or releases. iv. Sandblasting. v. Asbestos removal. 62 ST0401881 ST0 4 0 ! 8 82 vi. Hydroblasting. vii. Radiography. viii. Open trenches, ditches, or holes. ix. Roadways or walkways blocked by equip ment. c. When erecting barricades, other than ap proved guards, an information tag (green tag) or sign shall be attached to the barricade denoting, in detail, the nature of the hazard. d. When the necessity for barricades no longer exists, they shall be removed immediately. e. Owner's Representative must be notified before barricading or blocking any in-plant road way. f. A standby person may be used in place of a barricade. If the standby person must leave for any reason, a barricade must be erected. I 2. Guards A type of barricade designed to physically prevent a person from falling through or stepping into tem porary openings in platforms, landings, Doors, walls, etc. a. Standard railing consisting of a top rail, inter mediate rail and toe board. Railing shall be at least 42 inches in height and must withstand a 200 lb. load applied at any point on the top rail. 63 ST0401882 Railing can be constructed of wood or structural steel. b. Cover constructed of any material that is capable of carrying a load equivalent to the rating of the floor or grating when applied per pendicular to the surface at any point on the cover. Necessary prou'sion must be made to prevent cover from sliding, floating, or otherwise moving off the opening. c. A standby person may be used in place of a guard. If the standby person must leave for any reason, a guard must be erected. N. EXCAVATIONS 1. Where a safety hazard would be created for the personnel involved, anchor others, excavations such as ditches, trenches or bell holes shall be sloped sufficiently to prevent cave-ins or slides. If sloping is impractical, shoring must be used in cases wherever the vertical dimensions exceed five feet. (Refer ence: OSHA Construction Standard, 1926.652) GO --I CD "** CD --- 1 CO QQ , G 2. Personnel removing shoring after completion of work must not be in the bottom of the excavation. Shoring must be removed in such a manner to prevent cave-in on personnel. 0. RAILROAD DERAILS, BLUE FLAGS AND CLEARANCES 1. Blue flags and derails, other than those used by the Owner for loading/unloading operations, are primary isolating devices and are required for the protection of all approaches for jobs being per formed on or within an area of 22 ft. 6 in. above the N 0 64 ST0401883 V I I I L rail and 8 ft. 9 in. from the center of the track. Red Danger Tags shall be attached to the derail in ac cordance with Red Danger Tag rules and proce dures, except for loading/unloading operations. Blue lights are required at night a. Derails must be placed a minimum of fifty (50) feet in front_of the area they are intended to protect (all approaches). Exceptions to the mini mum distance may be made by the Owner's Representative where existing installations do not allow sufficient space. b. Blue flags (and blue lights at night) shall be placed at least five feet in front of the derail so that rail cars will pass over the blue flags before contacting the derail. Blue flags shall be visible to oncoming trains and affixed to the outside of the track. c. A written permit is required from the Railroad Operations Department at A-2701 or B-123 for the use of temporary/portable derails and blue flags/lights. Derails and blue flags win be issued at the same time the permit is written. d. When the job being., protected is complete, remove Red Danger tags following the Red Danger Tag procedures. Clear the track for resumption of normal operation by removing derails, blue flags, anchor blue lights. Return temporary derails and blue flags to the Railroad Operations Department along with the permit e. Any excavation work within eleven (11) feet from the center of the track must have written ap proval of the Rail Track Maintenance superinten dent. 65 ST0401884 0401885 ft INDUSTRIAL RADIOGRAPHY 1. Training a. The source Owner or Contractor shall instruct all their employeeS'about the potential for over exposure to ionizing radiation in both general safety and radiation safety prior to job assign ment. b. Personnel shall be trained accordng to the American Society for Nondestructive Testing TC1A or approved documented alternative. c. Alt RacSog raphers shall go through a special orientation program conducted by Dow's Metals and Mechanical Technology Group (Phone 409/238-2525, B-2406) prior to any work within Texas Operations. This orientation will be docu mented on an orientation certification card issued annually. Radiographers may be permitted to work without this orientation only on an emergen cy basis with the specific approval of Dow's Radiation Safety Officer (RSO) or his designee. This orientation is not intended'to take the place of training as outlined in a & b above. 2. Procedures a. Vehicles transporting and areas containing radiation sources, or any other radiographic operation, shall be clearly marked with ap propriate signs and/or tape indicating a potential radiation hazard. 66 ST0 W 1 886 b. Dow Safety Standard (0-47) must be con veniently located on all radiographic vehicles used on Dow job sites. Other required documen tation as per state and/or Department of Transportation (DOT) regulations will be located in the radiographic vehicle (e.g. source decay chart. Operations and Emergency Procedures, racfoactive materials license, etc.). c. All radiography will be conducted by a mini mum of two (2) people in the crew. d. Radiography Safe Work Permits shall be is sued along with appropriate Safe Work Permit by Dow supervision before any radiography is started. (Refer to Section W, Page 89) e. Area control shall be required as follows: i. See that control ol areas is maintained with the use of signs, radiation tape (yellow and k purple) or other effective means, so that no . individual could receive in any one hour a * *- dose in excess of 2mr. Verify the above by I calculation and by the use of an operable, < calibrated radiation survey meter. ii. Under no circumstances will the controlled area be less than twenty-five (25) foot radius. iii. In multi-level structures, personnel other than the radiography crew shall be cleared out of the affected area. Signs and radiation tape, or rope, shall be placed at each entrance to the affected area. 67 ST0401886 Q iv. Where work is adjacent to a roadway, arran gements must be made with Industrial Security to barricade the road during radiographic operation when the calculated 2mr perimeter intersects the road. v. Sketch the work area and indicate the calcu lated 2mr perimeter^ 3. Emergencies a. The Contractor will develop an emergency plan to include suitable emergency equipment. This will be reviewed annually and a copy sent to the Dow Radiation Safety Officer. b. All emergencies, where it is believed that a radioactive device is involved, must be reported to Industrial Security by dialing 66666. Industrial Security will then notify the Dow Radiation Safety Officer. If there is any doubt about the safety ol personnel due to radiation, Ihe area must be cleared and not be entered until it has been determined to be safe by the Radiation Safety Officer or his designee. O XT I O 1 CQ CO 1 0. DEMOLITION 1. Due to the inherent hazards in demolition work, special care must be devoted to safe procedures, scope understanding and communications concern ing the safe performance of work. 2. Responsibility for field supervision of demolition work must be delegated only to those whose ex perience qualifies them to make the necessary judg ments and decisions that are required to assure the safest possible completion of the job. 68 i ST0401887 V co CO CO ,cp > rI CO f 3. The Contractor shall make certain that all lines, services and equipment have been cleaned or purged and property cleared for safe removal. All lines (including water and steam) are to be con sidered 'hot* until positive safe clearance has been obtained. 4. Special caretshall be exercised to locate and mark old underground or otherwise hidden lines, cables and sewers using the best available informa tion and Owner's assistance. 5. The pre-job safety conference with the Contractor, as covered in Section A.3, of this manual, shall devote special attention to pre-planning the safety aspects of demolition jobs. a. Steps of dismantling and loads to be handled shall be reviewed with the Owner's Repre sentative prior to starting work. b. Temporary provisions shall be made where safety showers, eye-wash baths and fire extin guishers are being moved in the work area. c. Special attention shall be given to the marking of hazards and the Barricading of hazardous areas for the protection of all personnel, including those not directly involved in the demottion work. R. HYDROBLASTING 1. Training a. All members of the hydroblasting crew will be certified by their supervisor or crew leader as being operators or operator trainees and will ST0401888 have been indoctrinated in Dow and block safety rules prior to commencing the job. R 2. Area Preparation a. The presence of a hydroblast operations must be communicated to all persons working in the immediate area. The hydroblast work area should be taped off with a minimum radius of ten (10) feet. b. The back side of tube bundles and other such equipment must be protected with a splash board to protect the areas from flying debris. On cleaning vertical equipment, hydroblaster shall use devices to deflect waterblast away from personnel and prevent total removal of lance from the equipment - or work on a scaffold at least three (3) feet above the surface of the equipment being cleaned and wear metatarsal protectors. 3. Pressures C/> O'. CD' . 1 co ; CO* vl* a. Water pressure and volume should be kept at a minimum to do the job. Maximum pressure for hand operated equipment shall not exceed 2000 psig inside any confined space unless a four (4) foot minimum barrel length is used. b. Pressures in excess of 10,000 psig will not be used without a specific procedure being written for the job and approved by the Owner's Repre sentative. 70 ST0401889 V - / -t + 1 60 i> i l L A, Equipment a. For 'shotgunning' in open areas, the barrel (from deadman switch to no2zle) shall be a mini mum of four (4) feet. b. The hose must have a maximum allowable working pressure equal to or greater than the pressure required to do the job. Hoses and other equipment must be tested at 1-1/2 times the maximum allowable working pressure on a quarterly basis and visually inspected before every job. c. The lance orifice openings will be designed to minimize backward thrust based upon operating pressures to be used and flow rate for hand held operations. d. The following equipment will be the minimum for personnel: slicker suit, steel toed rubber boots, mouthbit respirator where required, sideshield safety glasses, face shield, rubber gloves, and plastic hard hat. For hearing protec tion purposes, personnel should remain at least twenty (20) feet from the pump. Personnel work ing within twenty (20) feet of the pump for more them thirty (30) minutes must use hearing protec tion. Any time blasting work is being performed in a confined space, hearing protection will be worn as the noise level tends to be greater as a result of the 'echo chamber" effect. e. During flexible lance hydroblast operations, an eighteen (18) inch straight lance (stinger) will be attached to the working end and the nozzle at tached to it. In smaller pipes or tubes where this is not possible due to connector size, the flexible 71 lance must be conspicuously marked eighteen (18) inches from the end. R 5. Special Requirements a. A Pre-job Checklist shall be completed by the hydroblasling crew and the Owner's Repre sentative prior to starting the job. (Refer to Sec tion W, Page 89) b. An observer (a crewman other than the lance operator) will be present during all hydroblast operations. He will continuously observe the aotions of the lance man and surrounding condi tions. In the event of an injury, gas release, fire, etc., he will be responsible for notifying Ihe lance man, shutting down the pump, and taking the proper action lor the situation. c. In all situations except line moleing, the operator or individual closest to the nozzle tip will be in control of the on-off switch (deadman). In a line moleing type operation where the equipment would make this more of a hazard, the hydroblast crew supervisor will use his best judgement to determine location of the switch and caution operating persorinfet-that good twoway communication must be maintained at all times. Additionally, on line moleing operations, consideration should be given to the diameter of pipe being cleaned versus the diameter of the moleing hose being used to prevent mole line reversal. CO . UD ' d. A Safe Work Permit is required for all hydroblasting jobs. The following minimum items should be covered: IL 72 ST0401891 ST 04 0.1 892 block emergency plan, isolated status of equip ment, chemical hazards, protective equipment required. Pre-job Checklist, barricades, and doss out requirements. S. ASBESTOS 1. The Contractor is responsible for assuring that al contractor employees who handle asbestos arc trained before initial assignment and annually there after. This training shall comply with the require ments of OSHA 29 CFR 1910.1001, OSHA 29 CFP 1926.58 and the Texas Operations Asbestos Hand book when made a part of the job specifications. 2. All jobs involving asbestos or asbestos-containing material must have written job procedures. 3. Refer to Section V for Occupational Health and Hygiene Requirements. T. ABRASIVE BUSTING i' 1. A blasting zone shall be established at a distance of 50 feet around the blasting operation when wind speeds sire 5 mph or greater. When wind speeds are less than 5 mph, the zone shall extend 100 feet in all directions from the blasting nozzles. If multiple noz zles are working and the distance between them is less than 50 feet, the downwind blasting zone should be extended 1.5 times for each additional blast nozzle. 2. Blasting zones shall be taped off with yellow tape stating that respiratory protection is required (tape available from local safety supply stores) or warning tags applied to yellow tape stating that respiratory protection is required. When placement of yellow 73 ST0401892 tape is not feasible, portable signs shall be used to mark (he limits of the blast zone stating that respiratory protection is required. u 3. An abrasive blasting respirator (hood) shall be worn by all abrasive blasting operators. When using sand as the abrasive, blasters in the blasting zone will remove their air supplied hood and wear a dust respirator until they are out of the blasting zone, even if there are no other people blasting. 4. The air hose used with the blaster's respirator shall be capped or equipped with a quick-connect fit ting that seals the hose to prevent dust or con taminants from entering the hose. The blaster should dear the hose prior to connecting it to the respirator. 5. Employees should not enter the blast zone unless their duties require such entry. All employees whose duties require them to work in the blast zone shall wear a dust respirator as minimum respiratory protection. Respirators will be worn during the deanup operation. 6. Sandblast hose connectors shall be wired in place to prevent accidental separation dftd-hoses secured together across connection approximately 12* be hind the connectors, so that the sections cannot whip if they separate. 1 1c/1 --4 O CO. KOt : Os> U. ELECTRICAL WORK 1. General Rules - The following listed electrical safety rules are the minimum requirements for per forming electrical work. 74 ST0401893 1 H (' i Ten ( > co ! 1 CD i 3o > **' < i L . Contractor personnel, when performing electri cal work within an existing operating facility, shall conform to additional safety rules which are ap plicable to the specific area in which the work is performed. b. Work on and/or adjacent to exposed electrical ly energized ^equipment shall be done only with tfie permission of the Owner's Representative and in accordance with specific written safety procedures. Refer to Section U.4 and U.6. c. Work on de-energized electrical equipment (electrical facilities which have been previously placed in service) will require compliance with written clearing procedures and required permits. Refer to Section U.3. d. Placement of underground electrical facilities will require an excavation permit as outlined in Section K.I.f. Placement of ground rods and earth anchors will require proper clearance by the Owner's Repre sentative. e. Any permanent electrical grounding connec tions or facilities which are disturbed or damaged by the Contractor's operation must be reported immediately to the Owner's Representative. f. Requirements for prevention of electrical shock hazards involving the use of portable generators or welders and portable electrically operated, cord and plug connected, equipment and tools are outlined in Sections H.16 and H.18. ST0401894 g. Electrical insulating protective equipment, such as rubber gloves, blankets, hoses, boots, ' etc. shall be tested and labeled or recorded at six month intervals and maintained in a safe condi tion. u 2. Procedures for working 120 volt AC or DC equip ment a. Contractor shall request Owner's Repre sentative to de-energize and place a Red Danger Tag on the circuit or equipment to perform the proposed work. The circuit or equipment shall be tested for no voltage with a voltage indicating device. Each disconnected device involved shall C . have a Red Danger Tag installed and equipment C/i checked tor possible auxiliary circuits which --j ' could apply a feed-back voltage. Clear auxiliary <-*** circuits as approved by Owner's Representative. XT b. If the equipment cannot be de-energized and can safely be worked hot, the Contractor shall prepare and submit to the Owner's Repre sentative, a written hot work procedure (refer to Section U.6), listing the precautionary safety measures to be used to prevent electrical shock CD CP . v> cn or Rash. Safety measures considered shall in clude, but not be limited to, equipment, instal ments, tools, barricades, protective clothing, and qualifications for the personnel involved in the work. Only experienced electrical craftsmen shall perform the work. 3. Clearing procedures for work on electrical equip ment. a. This section governs the clearing procedures to be used for all work on de-energized electrical 76 ST0401895 & > \ \* V. V~ h* 11 9 6 8 1 0*10 AS equipment (440 volt AC or above and 250 volt DC or above) shown on construction electrical one-line drawings or Owner's Safety Electrical One-Line Diagram, and associated electrically driven equipment. b. Written electrical clearing procedures shall be used prior to beginning any work, to establish a de-energized status on electrical driven equip ment and/or electrical circuits found on the ap propriate one-line drawings. The Contractor shall submit this written clearing procedure to the Owner's Representative for approval. c. The written procedures on all electrical equip ment and circuits requiring electrical work shall include: i. A positive means of isolation by providing a visible air gap on the primary isolating device or a procedure for grounding the circuit con ductors. ii. A method to verify that the associated equip ment cannot be started from push button start/stop station, automatic start circuits or computer-actuated start circuits. iii. Auxiliary circuit identification and a method for clearing auxiliary circuits unless it is impracti cal to clear the auxiliary circuit, then it shall be identified as energized. iv. A positive method to verify the de-energized status of the equipment or circuit. v. Placement of Red Danger Tags, obtaining Power Dispatcher Clearance (if required), 77 ST0401896 and issuance of an Electrical Safe Work Permit (ESWP) for equipment with operating voltage of 2300 volts and above. d. For mechanical work on electrical driven equipment, the procedures shall include: u i. A means of isolation such as opening discon nects. ii. A method to verify that the associated equip ment cannot be started. Where no push but ton start/stop station exists, a visible air gap must be provided in the motor circuit iii. Placement of Red Danger Tags. 37 o e. An ESWP shall be required for any work that ; may involve exposure to the de-energized con o ductors or circuits or equipment with operating voltages of 2300 volts or above. CO The ESWP will be issued only after the equip ment or circuit is de-energized, cleared and Red Danger Tags are hung. The ESWP must be posted or placed in an appropriate location as designated by the individual department lO f. Holder responsibilities: The ESWP holder shall be an electrically qualified Dow employee approved in writing by the Department Head. g. The Contractor Representative, who is accept able to the Owner's Representative as respon sible for performing the work, shall attach Red 78 ST0401897 1 (I I' '{.CO o^' 'j CO ' >C3 -3- ^jOO I Danger Tags with the ESWP holder. After the ESWP has been issued to the holder, the Con tractor Representative will assist the holder in performing voltage checks with a Bodendiek, or equivalent tester, or phase sticks, to prove the circuit is de-energized, and attach any required grounds. h. Upon completion of the job, the Contractor Representative will remove any grounds he in stalled, remove his Red Danger Tag, and inform the holder that the ESWP can be released. 4. Work on or around exposed energized equipment a. This section governs the procedures to be used when working on or adjacent to exposed energized electrical equipment {440 volt AC or 250 volt DC or above). b. No work on and/or adjacent to exposed electrically energized equipment will be done without a written electrical hot work procedure. The Contractor shall submit such a written proce dure to the Owner's Representative for approval. Refer to Section U.6. Adjacent to - includes work over or within pos sible contact with uninsulated equipment or con ductors. or work where an electrical shock or flash could occur. c. The following must be done by the electrical equipment owner before approval is granted: i. Request that the hot work be done. ST0401898 ii. Determine why the equipment or circuitry can'not be de-energized or work deferred until there Is a circuit or plant outage. iii. Investigate the job in depth, at the work site with the person performing the work, and determine that it can be done safely. 5. Operating electrical equipment a. This section governs the procedures and re quirements for the operation of electrical equip ment at the 440 volt AC, or 250 volt DC level and (j) . above. . ob. Electrical equipment is defined as electrical switchgear, motor control centers, transformers, o- xr motors, circuit breakers, contactors, starters, fuses, disconnects, switches, generators, ex citers, and any other associated circuit devices. CQ' i/V c. Electrical operating procedures will be used 10 when operating certain electrical equipment. The Contractor shall submit such a written procedure to the Owner's Representative for approval. d. Electrical operation shall include: i. Opening and closing disconnects and isola tion switches. ii. Operating a start/stop control device within 10 feet of its associated switchgear. iii. Removing or replacing electrical contactors and circuit breakers from service. 80 i ST0401899 ST-0401900 e. When personal protective flash equipment is ' required, it shall consist of hood complete with a neck drape, knee length jacket, and gloves as follows: i. Hood - ElectriciaiVSwitchrnan, with 20 oz. Nomex drape and multi-ply window. Encon #SD-115 qequivalent 1 ii. Jacket - Electrician/Switchman, Nomex. Large, ti Encon #SD-114,46" long or equivalent. iii. Gloves - Best #4499 BWS or T-11 Terrycord Welder's gloves or Electrician's rubber gloves with protectors - 20 KV, 10 KV, or 750 volts as applicable, or equivalent. f. Electrical operating procedures. The written electrical operating procedures will direct the individual performing electrical opera tions, i.e., removing and/or replacing electrical equipment in service as follows: i. Verily the identification of equipment and its switchgear using .Safety Electrical One-fine Diagrams (SEOLDS). " ii. Actuate the control switch (start/stop station), if equipped, to the 'off* position and check to see that the equipment is not operating. Check for current "on" circuits through the use of amp meters, indicating lights, and breaker mechanical position indicators. If an automatic or computer-actuated start circuit exists, see that it is de-activated. 81 ST0401900 iii. Have other persons in the switch room or im'mediate area stand back at least 10 feet while switch gear is being operated. iv. Use protective flash equipment if the operating mechanism or stop/start station is within 10 feet of its associated switch gear. A standby person may be necessary during the opera tion of the switch gear. u g. When operating switch gear: i. Make sure the door is closed and secure and/or that the enclosure is properly secured. ii. Stand as far as possible to one side, away from the path of the switch gear door or any exhaust vents. (A dD iii. Turn face away from switch gear to be operated to protect from possible electrical Rash. iv. On switch gear with disconnect handles, operate the switch handle rapidly to minimize the effects of any electrical flash. o vo 1 o h. All motor control centers (MCCs) require flash protection. I. Flash protection is not required for: i. A 440 volt secondary disconnect or circuit breaker with arc quenching devices which are rated at 60 amps or less and served from a feeder that is protected by a 600 volt dual ele ment current limiting fuse rated at 60 amps or 82 ST0401901 U 1< CM i. '< > 2 CD i" -3" iO fro less. This equipment must also be labeled 'Dash suit not required when operating this switch gear.* ii. Operating the disconnect switch or welding receptacles where the procedure specifies the use of long cuff leather welding gloves, weld ing jacket, side shield safety glasses, and welding hood. iii. Any 250 volt DC rectifier control circuits protected by a 75 amp, or below, circuit breaker or fuse. 6. Job procedures a. This section cavers the requirements for preparation, approval, and use of written electri cal safe job procedures. The purpose of the writ ten electrical safe job procedure is to establish the safest and most efficient method ol perform ing a specific electrical job in order to prevent in jury or loss by recognizing, eliminating, or reduc ing the hazards involved. b. Preparation - A written electrical safe Job pro cedure shall indude~a scope of work statement followed by a breakdown of job steps arranged in logical sequence. Pertinent information as sociated with each step shall be listed and in clude the following essentials: i. Special tools, material, and safety equipment needed. ii. Possible known hazards. S3 ST0401902 , ill. Precautions to prevent incident, injury, or an undesirable condition. A "critical path proce dure' may be in order lor an unusually compli cated job. c. Use of procedure - Each job procedure will be made available to and be reviewed with each employee who will perform the work. This is necessary to familiarize them with the scope of the job and each step of the procedure. Any known hazards and precautions shall be dis cussed in detail. i. When a written electrical safe job procedure has been designated and approved as a repetitive procedure to be used on subsequent similar jobs, the familiarization review with the employees shall be repealed when the subsequent jobs are infrequent or when changes occur in personnel or job conditions. C/> -) t--> o ii. Repetitive electrical safe job procedures shall be reviewed and updated periodically and may be used only for the duration of the per mit. a CO V. OCCUPATIONAL HEALTH ANd7nDUSTRIAL HYGIENE REQUIREMENTS 1. Health and hygiene training - The Contractor shall be responsible for providing training which includes, but is not limited to the following. a. General training requirements under the Hazard Communication Standard 29 CFR 1910.1200 (e.g. overview of the standard and how to read an MSDS); 84 ST0401903 ST 050190'!; i i b. Asbestos training required by OSHA 29 CFR 1910.1001 or OSHA 29 CFR 1926.58; c. Respirator training required by OSHA 29 CFR 1910.134 (Respiratory Protection); and d. Hearing conservation training required by OSHA 29 CFR 191Q.95 (Occupational Noise Ex posure). 2. Respirator training fit testing and medical certifica1 tion \ { a. Escape Only Respirators Mouthpiece respirators shall be the escape respirator of choice and shall be provided by the Contractor. If a block or area requires an escape respirator other than a mouthpiece, e.g. half mask, etc., because of a specific need or OSHA standard, it will be the area's responsibility to provide the escape respirator for the Contractor's use while in the block unless otherwise specified in the labor service contract. i. Fit Testing is not required. ii.Training is the Contractor's responsibility. Documentation must be retained and Contrac tor records are subject to audit (a) Initial training must be provided (mouth piece and half-mask). (b) Retraining is required periodically. ST0401904 Y b. Routine, occasional or emergency work respirators The Contractor is responsible for the required fit testing, training and medical certification for all employees who use the following types of respirators: air purifying half and full face masks, SCBA and airline systems. Documentation must be retained and Contractor records are subject to audit i. Initial fit testing and training are required. D .I A li. Retraining is required annually and fit testing is required every two years. oiii. Medical certification is required initially and every two years there after. XT \ c. Asbestos Respirators C__D_ -i.1' i. The Contractor is responsible for respirator fit testing. V> . o; cn > ii. Respirator fit testing is required every six months for personnel who osenegative pres sure respirators in the following situations: (a) They are exposed to asbestos concentrations exceeding 1 f/cc for 30 minutes or 0.2 f/cc as an 8 hour TWA; or {b) They are required to enter a regulated area where asbestos concentrations exceed or can reasonably be expected to exceed the excursion limit of 1 f/cc for 30 minutes or the PEL of 0.2 f/cc as an 8 hour TWA. 86 ST0401905 ST'OVO 1908 iii. Medical certification is required initially and ' every two years thereafter. Iv. Fit testing of half mask respirators will be con ducted by either qualitative or quantitative means. v. Documentation shall be maintained and Con tractor records are subject to audit. i 1i 3. Industrial Hygiene Monitoring n< All industrial hygiene personnel monitoring is the Contractor's responsibility. Documentation must be retained and Contractor records are subject to audit a. Asbestos Initial monitoring is required as well as daily monitoring whenever exposures exceed the ex cursion limit of 1 f/cc as a 30 minute sample or the action level of 0.1 f/cc as an 8-hour TWA. b. Noise Monitoring is required every three years when ever the potential for exposure to noise levels of 85 dBA as an 8 hour TWA exists. c. Specific Chemicals Owner will monitor contractors as required by OSHA regulations or good industrial hygiene practices. Owner will document exposure monitoring results and will forward to the Con tractor for retention. 87 ST0401906 4. Merfcal Surveillance Where applicable, Owner, in the Interest of in dividual health and safety, will perform medical surveillance on Contractor employees without charge. The purpose of such surveillance is to establish a medical data base and to determine the highest practicable goals for maintaining a healthy work environment. Said medical surveil lance will be conducted by medical personnel designated by Owner. V I J i ob -b o XT o ao o RS i ST0401907 ST0 U0 I 9 0 8 W. FORMS FORM TITLE Bucket Truck Inspection Contractor Accident - Incident Report -- Crane Safe Work Permit Equipment Decal Rex Lift Inspection Hoisting Equipment Inspection Report Hydraulic Crane Inspection Report Hydroblasting Pre-job Checklist Operator's Daily Inspection Aerial Lift Daily Checklist Flex Lift Daily Inspection Lilt Truck Daily Inspection Mobile Crane Personnel Aerial Lifting Equipment Inspection Personnel Platform Lifting Checklist Polecat Truck Inspection Pre-job Safety Checklist Radiography Safe Work Permit EASE 90 91 92 93 94 95 96 97 98 99 100 101 102 103 & 104 105 106 & 107 108 89 j ST0401908 K4ia om-._______ mNUFACTUB6R/*0t>L BUCKET TRUCK UiSPECTIOfl DATE: EQUIPMENT NO.: l. 3UTER STSTD1 - I trick) STTEMVC SYSTEM - (truck) J. TIWS - condition. inflation, nut* 4. IRAUS 5. LIGHTS I. URAOST SYSTEM 1. HYDRAULIC OUTRIGGERS I. TURNTABLE - condition I. ROOM SECTION - b**e. lift cylinder 1st. * 2nd. Section, Pint 19.BUCKET ASSEMBLY - condition II. WARNING i CAUTION PLACARDS 11 TIM EXTIHCU1SHER I). LOVES CONTROLS - opereteble. lebied 14 BUCKET CONTROLS - operettble. lebled 15 DEAD MAN SWITCHES - perwteble U EMERGENCY LOWERING - BlMdOUL, plBCATdS, OpeCBtAbLe 17.CYLINDER HOLCING VALVES II.HYDRAULIC SYSTEM - ho*e*. punpe. control* IT.HOUSE KEEPING It.LAST CATE ELECTRICAL TEST ON BOON 21 .CURRENT STATE INSPECTION STICKER CONDITION ___________ ___ ________ _______ ___________ ___________ ___________ ___________ _____ ___________ _____ _________ ____________ _____ ____________ ____________ ____________ ______ ____________ ____________ _______ OVERALL EVALUATION OP COHOITION - I I SATE ( I tfNSAM* INSPECTOR (OWNER) __________________________________ AUDITED NY (OOW) cwittirw i czw/bw TAG NO. : ^ATX i ____________ ______ __ W i/i -4 - o . d> ulr oI <o V. 90 ST0401909 l.;= Ifcn >o . -t CD I-- CO T 91 J ST0401910 MfVTT CTAMMHO HOi 13 Ittuci--fT A * tj. MOlWLUMWMPIwm. rues an If p*rcoM>l ere te k* '* p!tfor, rmoml itrtii^ Ckec list (ttectewit *) tnm Safety SU"*rfl *-* (t be toileted ttUcfietf t9 un* peralt. j ch o -er o UD 92 i i ST0401911 ST0401912 na lift DBKnn 'WO m.coliron . wM#wn#SKi>Qoec. SSNM. tc. IWIJW CAPACITY Bxn LOCTM AT mXIKJR LIFT CAPACITY CAPACITY CMWrr POSTED w cab ( > IB I > N3 __ __________________ aimen 1. JW\** SV5TW WCK 2. ntEBIN6 SYSTW - TUCK 3. ri5 - COCITICM, lt*UTI, ItffS <t MAKES 5. USKTS 5. wuust srsrei 7. IDENTIFICATION 1 HIGH VISIBILITY NAWCItii 3 WOKS - 9HVCL, SAFETY LATCH, CDCIT10N I, WDUtLIC WTRIGCBB lO.CABLi JRN - FACING t ttOIET II.HOIST LIIC - CCMHTIOH 12.NUN BOX - BASF,LIFT, CYL1WER PIW, HXDIMS, WAL.NC 13.CAIU 3UIDE 14.Hwutt.ic ststpi - noses, iw 15.cnrrBou operable, lbls> 16.Flic BfTINSOjyO 17.KMX FIN6 12.CURRENT STATE INSPECTION STICKER _________ _________ _________ _________ _________ _____ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ __________ CNtm EVAiATICH 7 CUOITIOI: ( ) GOCO,S C > FMR, SflflE ( ) UOFS IfSFECTQR (a*M) EDITED 5T (OTrt TO HD._ _ _ _ _ _ _ _ _ _ DATE: __ artens: ___________________ _________ _ CSV* o xr O ; - 03 i 94 ST0401913 -1 1 i i: ji 'i'-a-; I * in * CD J* .o 1 ; CO INT wtcnofl MFONT (UI owwca__________OAT*IOUIMICNT M3 UAMJFACrtMCtVHOOEt. WAI1NUW CAPACITY tim*i mo. . -- DATC OF MANUFACTURE_____________________________ COUNFCnWfKSHT FOR NORMAL USE eoMkiHCTH roa KwwAi.uM --------------------------- couNmiiHr for capacity lift__________________ OOMltNGTM FM CAPAaTYllFT_______________... CAPACITY CHART POOTfO IN CAI ( Ml* I > NO CONtHTlON Ovirall baluation of conatnott c t om. AJ*F *t (Owrl L 95 ST0401914 *(mmc comm uwvcrioN M(KuH*nMMoU.rNMO*M.TuU_rAM_Cft_/TOv_Me_&i ___________________________________--_ MADMgtf cuttcrrr -- 0OM klMQTM AT MAJIWWH L*'' C4MOITT ________ CaTAQTTCHAHTTQinOlHCA* < | W { ) MO IOUMCNT MO_______ m. pto# otiraii tvaitMTtoM or comottiow < i m,m ( > p*m, m* < ) imm ctMton Gffl J 96 ST0401915 r ( AO CD SATETY STANOAAO NO- M-0 ATTACHMENT A KYDROSLASTTWO RRI-JO* CHECKLIST THE MIOROBLAtTIMQ GREW SUPERVISOR OH CflCW LEAOtR AMD THE OOW REPRCSCNTATIVE 9HAU rrmn rrf a pre-job checkust amo sign it mio* to comboenomo the job ip all item* on THC CHECKLIST HAVE WOT MSN IN TXt -VCS* COLLWM ON MARKED NlA (MOT APW> CABLED THC JOB WILL MOT bC COMMENCED TMIt CHECKLIST WILL U MAINTAINED BV THC HVORO- WLAST CRCW AT THE JOB SITE 1 Hai the WCOUOA Of VW MOM IlMly OhOWOt WtO ayOWaOll 11*10" Mon ported owl io rtf inwi*bBf of perry................................................................. z l o h/dmewol if-- taped off and/or wanting i>* n> pnco? .................. I tatfto won arte clear ot irippeip rtaxarta and fating eouiptnant hazarda? .................................................................................... 4 SBOUW mt pump hOtd Ian, win n path M OMT?.......................................... & now vn Mto Mom HMirOowa ChomtcaM. odor* sopors. iiquiae or Hilda?................................................................................................................ t Doo eae* iMmbtr of ifw work parry underetard in* ehemtc* and maehanleal haarti particular this |ob and hae hard r>M, Ik* ihtsM. aw promotion. aBaahiaid piaaeee. rsoprwcr reNaMo. and hart toed rubber boon?............................................................ T Hit proloci*>" Mon taken aoawrt Hyng pariidee? .................. & Hava precaution M^^tan lo pasanl aicoowva backward thruatT .. C. He** precauttone Mora >SwT .... lo protect ModricW MuipmoM ................................................................................. ID Has praaouro Moa io5hn*od Moot Mt# tMI ut* of oxehonpara to bo claonad? If not. luvs haoirds Mon svWwttrt?................................................. II la aeUpmont property grounded?...................................................................... It Horo precoutlone Mon tokwi to pronort lino note reanrsai? ......................... It '< acsfMiSng reqouod. lo N edequm?...................................................... 1C H o norvofcld uaiacB boon eenMered? ................................................... AT TW3 TIME KTDR064JL3T SYSTB4 WILL BE PRESSURIZED It Hast NMEOnpa and hoa boon neuWfy cheeked for wou? ......................... It Ho nypae boon owpodod and I^M accordingly wMWn the loot tt m mornho? .................................................... j. .................................. IT. i* ww oontrai rave wording property (Oeadman awitehT". ..................... it Hoe o Sa*a wort Perma boon Mowed?.................................... .................. MMATtM or HrbMOLMTOa CRBW ILPVMSCB CP CREOLE/ KATUN CO DOWN >WMWE OWNER J87 ST0401916 NAHE: OATE: . t DAILY PERFOftMAMCE TEST CHECK LIST FOR AERIAL LIFTS I. l/isually Inspect for: a. Hydraulic leaks. b loose objects or danage to basket or structure Z. Check fuel supply. 3. Inspect tires. 4. Check engine oil level. 5. Check battery water. 5. Check ground controls both emergency and with engine running. 7 Check for safety equipment In basket: a. Respirator on person. b. Eye wash bottle. c. Fire Extinguisher 8. Check O'-ake operation (brakes engage when drive lever is in neutral position). 9. Ail switch and control name decals legible. 10. Check each function: a. Ilft up b. Lift down c. Swing right d. Swing left e. Telescope in f. Telescope out g. Platfore lever up h. Platfore lever down i. Drive forward j. Drive reverse k. Steer right l. Steer left . Check operation of platfora controls on emergency power II. Grease the following three pivot points; a. Basket pivot b. Main boom pivot c. Lift cylinder pivot notify Supervision If Any Defect Or Malfunction Is Found. Check list Will Be Returned To lmediate Supervision {) () () () ( ) C/I o JT ' o( ) () () () () () () <) {) {> () (( }I {I )I () dale Operator 4/1 l/09/bi 6:114 98 1' i ST0401917 WIT OHUUTM'S OAlir IHSKCTIOd rux urr okmtion DATE. 1. laid 1 tin (IWrtcttctf, mn4 praparlji ** trim, cin4H<i ............................................................... t. MMk and tlNty UtcHi m l*td black .... 1 >. C01 It Mtr p1lU ............................................ I t. IMytt 1i*t11*d........................................................... S. CIn^i #i Jd tndt . "m"....................... t. Or*, catdltlrt ....................... t. N^raiHc U lint*.................................................... . Out-lps*r. dc *< pxi...................... f. I'flhl*. llwilt.................................................... 10. Ham..................................................................... IS. OU ........ .......................... 12. Uttar .............................................................................. 13 pint................................................ .... t. CatUr p**................................................................... IS. Staartna ....................................................................... IS. T>rat .............................................................................. IT. Cintrala.......................................................................... IS Ifilat (twins winch, ate , opartta angina ffwar).............................................................................. If JftstruaKUtt................................................ ... TO. Laflbla lad chart.................................... ... M Cl*i wiMiMald. wlndcwt. c>clivlaart . ... It t.T.O. llffcl . .............................. 23. Itaa end)* Hjht . . ............... ... umnrs.___________________________________ Kit oKwrw. 2/14/M/bl JL 99 ST0401918 7 urr rune obcmtor's milt ococ urr i TRUCK M3 OPERATOR T9UU MOOClOtPT. OATE___^SHIH3M MtTC*_ __________ PLUS SAITEftr INTO TRICK. IF ROT AL^AOr KME (HfC | _______ ri l ifj am) ru r controls _CHECK OIL (EAS OB l> CHECK SPEED C OCTROIS FOR STICKING OR IRRATIC 0PERA1 ION ________chick fin tiua icas) __________ CHECK AMMO TWICE FOROBVIOUS LEAKS _________ CHECK HO*H CHECK MAKEl (INClUDUMPARKING MAKE) CHECK SIEEAIHC |CHECK TJRES FOR DEFECTS. CUTS OR IN8EOOEO OBJECTS _________ CHECK FOR UNUSUAL NOISES NHER TltJCK IS IUNNIK CHECK FOB OIL LEAKS CHECK LIGHTS CHECK * MOHIH STICKER TAllOITT rcport un am au refects tr supervisor iwcoutelt CRT'' ' CD- JT.' O' 1 fV <dbi 100 } i. ST0401919 I I' M csi it i o* o -3" rO (>-- is> i DUI CMIOUtTOOISVMlirT' MCOrtOUMHMT ________________ BOOCtHO. -------- vciQrtiuftimo CJ**crrr cxrMUTMN norm of latwcno* IN* UN M MUM. COWITlMl........ ............. swrum ILOMWtATTP. l*OW WCHHrNWm COIKFTW1 __-- ---------- WAiuWirYUITCMlMl.MOLKX__________________.-- ---------- HOMUOUFtnuTCMIMHUUMMU _________________________ c*n* m**e><>TM . _ . --------- --------------------------- -------- CUMHN>*laM_________________________--MMLMICMMlfMM UUMlmUMOTfS aOtMD N0*C*t> SM M/mco>*. M/Ti-oan rtaMnnw___ __________ ____ _ uawT* run nauci ... .....____ _____ _______ __ I 101 ST0401920 FOSMO. flRIAL UfU* QHPfOT HECT1 **: ____ mNUFACnrortCDEL uti: fOJIPW o.; 1. SYSTEM IwTtc* utats, *M*nav :vt was) (OTHTiai _________ 2. STEERI`6 SYSTEl (rod a, spimxe ass8lt. stbri* cn-ifcw) _________ 3. TlftS (WEM, CUTS, tmAMOH, lIC huts) _________ 11. BVS (XDlC, T*LA5E LEAKS) 5. TWfWSf tftAKj BEARING, MXKTIIC BXIS> _________ _________ 6. 7f& QMWT^fTff (cjciums. leaks., oil uvbJ 7. DJWJST SYSTU1 _________ _____ 3. 9(W SECTION (*, Mto 1 f\r section, atoc* pinb, mi* chain, LIFT CYLINDER. TELESCOPE ClLIHWt LOCKING PIN) _________ 0. PUTTCW1 ASS0BLY (kick *lte on n, slou*, ax* t iatcm. LEVELING) n. mum stioos (** w, _________ _____ U. LQ) Wlfr, S1BTS (nor 5 rear) _________ 12. 6BJ0 CEffnrXS <lablD S cperule) 13. PWTOfll Cjmai (lwlq l operable) in. afcnicftL t pimw. rwan rtwiioi t umeriig (LA4*-D l CPCMBLE) 15. W1OTTIC LIMIT SflTCH 16. HrtWU-IC SYSTtJt 17 comji _________ _______ _________ _____ ________ _______ 18. HQLBt WEPIffi ________ 19. MAD W* C0NTRQ.S lOPEMBU) _________ srcmii caoiriai: go_____ win'icafe_______________ C0TCTS _________________________________________________________ JfCPCCTDB (aR) . /tollB) W <DQf> '. Iflfc fB. . 04 O XT o; v4> PO ' 102 I IS ! ST0401921 Ir (* 1w , h OX fo i jT ; cs PERSCKflEl PUTFOW LIFTING CHECKLIST CONSIDERATIONS HUST BE GIVEN TO OTHER KEANS OF GETTING THE JOB BONE AMO DECISIONS SHALL BE FOR THE SAFEST METHOD AVAILABLE WITH THE LEAST EXPOSURE TO THE SMALLEST NUMBER OF PEOPLE. THIS CHECKLIST HUST BE COMPLETED PRIOR TO EACH JOB REQUIRING LIFTING OF PERSONNEL. THE SAFE WORK PERMIT MUST BE RENEWED IF JOB SCOPE, CONDITIONS, PERSONNEL, OR EQUIPMENT CHANGE. THE LIFT HUST NOT BE MADEjfNTIl ALL QUESTIONS CAN BE AMSVEREO *YESV YES 1 Have all chemical, electrical, fire, or temperature hazards been considered? ___ 2 Are personnel wearing Che required safety equipment to do the job' ___ 3. Has the anti-two block system been tested and found to be operable prior to this Job? ___ 4 His the crane been visually inspected for safety and does it have a current inspection tag? Crane tag date _________ 5. Is the load to be lifted on the platform within the load capacity of the personnel platform? ___ ___ 6 Are the lifting cables in good condition? ___ 7. Is the cable wound on the drum correctly and smoothly? ___ 8. Is the cable running free and not fouled? ___ 9. Are the wedges, becket, and cable clamps in good condition and secured? ___ 10. Is the crane on solid foundation and/or matts? ___ 11. Are the outriggers extended and the crane level? ___ IZ. Is the-safety lock on the hook in good condition? ___ 13. Do flag persons and operator understand hand signals? ___ 14. Are personnel In the platform wearing fall protection' ___ 15. Has the operator been Instructed to remain at the crane controls while the personnel are In the platform? ___ 16. If it is necessary to telescope the boom while hoisting personnel, have precautions been taken to prevent two-blocking? ___ 103 ST0401922 17. Hive calculations bean aide to assure that the load does not exceed SO* of the crane capacity while hoisting personnel? __ 18. Is the work pi at fori properly secured to the load line? ___ 19. Hs the *orli platform been lead tested prior to hoisting personnel? ___ 20. Has a trial lift and 12W proof test been made prior to hoisting personnel? ___ 21. Has an observer been selected to observe for proper cable wrapping during the lift? Observer's haee _______________________ ___ 71 Uill the crane operator, flag person and/or personnel being lifted be able to maintain visual or verbal contact? ___ 23. Has a Crane Safe Work Remit been issued for the job' ___ Crane Operatcr 4 1 1 83/Dt Owners Representative or Permit Writer Personnel Hoisted I -C* CD _ :. --T 03 " `` JU> I 104 ST0401923 I' i (' s T.Q40.19 2 1* POLECAT TRUCK [WSPECTIOM CMO DATE EQUIPH0IT HC. NANUFaCTURER/aOKL _____________________ serial no. 2Ss makinuh capacity 60OH LENSTM At HAX1HUH LIFT CAPAC I TV ____________________ CAPACITY CHART POSTER IN CA6 ( ) VES < ) NO 1. OR IVER SVSTCH TRUCK 2. STEERING SYSTEM - TRUCK }. TIRE! CONDITION, INFLATION. m>T| 6. BRAKES 5. LIGHTS 6. CKHAUST SYSTEM 7. 19INTIFI CATION C NI6M VISIBILITY MARKIN* 8. MJOKS ' SNIVEL. SAPETT uTCH, CONDITION 8 H'DRAVUC CUTRJMERS 10. CABLE DRUM - FACING l BCClXT 11. NO|ST LINE - CONDITIO* 12. MAIN BOON - BASE, LIFT. CYLINDER PINS, hOlDINC, VALVE L3 .CAJLt <Ul DE 14. HTBRRULIC SYSTEM - NOSES. PUNP 15. CONTROLS OP1NATABLE. LAILED 16. FIRE CXTIRCUISNC* 17. HOUSE KCEMNi 18. CURRENT STATE INSPECTION STICKER C0H0IT13N ___________ ___________ ________ _ ___________ ---------------__________ ___________ _________ _ ___________ ----------------___________ . ___________ ___________ ----------------___________ ___________ ___________ OVtWLL EVALUATION OF CMDITICN. ( T aooD,SAre ( > pair, safe < > urjafi IKSPinOA (Dnmer) JUBITED V (DOW! ___ TAG NO. ___________________________________ _______ DATE omuTS: _ ccm/bw 105 ST0401924 II* CMtfiwvenaa J'tta mmi CO 3 vjO f\> Ol 106 * f ST0401925 OOtfTMCTM i i i i 3 5 s 107 ___ J ST0401926 >. ItMgrai wtritom n AD10 OHA F Hf urmn mom a TO CM CM eaw lACATO) . MCLW <A) WWOXD TO no* ON ft COM ICCATO* M (M OIWMtl TO Otl CM A 60* IflOWON mvolveb 'iwniiia hattstt ^ouctwr wm cmm frci mTaua awa km mcn mcumc ftv^oc <% t MW METtM mn It OMftrW'E OP fWON MM0 TW UK W ___________ I I oo -H O -cr a> * U3 ro <^ toe ST0401927 $m O I928 INDEX TITLE SECTION Abrasive Blasting AccideiWInrident Notification Air Compressors, breathing Air Hoods ^ Alcohol Ambulance, Call requirements Asbestos Assured Equipment Ground Conductor Program Barricades and Guards Batteries, Jump Starting Blue Rags, Lights Body Belt, Class I Body Harness, Class m Bridge Capacity Buses, Passing Chemical Exposure Compressed Air, Cleaning With Crane Safe Work Permit Cranes Critical Lift Cylinders, Gas/oxygen Deadman Control Defective Tools Demolition Derails, Railroad Discharged Employees Drugs Electrical Safe Work Permit Electrical Tools and Equipment, Greater than 32 volts T B-8 D-13 D-13 C-13 B-4 S H-16 M E-11 0 L-3 L-2 E-19 E-3 B-3 C-7 H-7 E-20,21, 22 H-3,5,8, 9,10,15 R-8 G-8 H-19 H-1 Q O A-2 C-13 U-3 H-18 PAGE 73 9 12 12 10 8 73 36 62 15 64 59 59 16 14 8 9 26 17 23-36 26 22 38 23 68 64 5 10 78 38 109 ST0401928 INDEX hue Electrical Work Emergency Horn Testing Emergency Procedure Emergency Signals Equipment Inspection Evacuation Excavations Exceptions, rules Eyewash Procedure Face Shield Fall Restraint Systems Fire Protection Fire Reporting Rrearms Forms Fuel Containers Goggles, Chemical Goggles, Welding Grinders Ground Fault Circuit Interrupter (GFCI) Guarding Equipment Harness, Safety Hats, Safety Hazardous Materials, Spills Hazardous Materials, Emergency Guide Health and Hygiene Training Hearing Protectors High Voltage, Working near Horseplay Hose Connectors/adaptors SECTION PAGE U 74 5 3 3 H-5 25 5 N 64 Introduction 2 B-2 8 D-7 11 L 58 G 20 B-6 B C-13 10 W 89 G-6,7 21 & 22 D-5,6,7 & E-11 11 & 15 D-10 12 H-22,23, 39 24 H-46_ H-2 D-17 D-9 C-8 36 23 13 12 10 Inside Back Cover V 84 D-18 13 H-15 35 C-2 9 H-25 39 c/> o XT o vD rs* VO m. i , I'1- i- ' ST0401929 oc 6 lo n a is INDEX TITLE SECTION PAGE Hydroblasting R 69 Individual Action C9 Indoctrination, Orientation A-4 6 Injuries - Incidents ^ B 7 Injury - Incident, notification B-5,7,8,C-1 8.9 Inspections, Contractor Work A-6 7 Knives, Fixed Blade H-27 40 Ladders 1-1,2,3 40 Lanyard, Safety L-5 59 Life Jackets D-17 13 Lift Truck H-3,4,5 24 Lighting, working in vessel H-20 38 Loads, Width/weight E-15,16, 15,16 17,19 Medical Surveillance/Exams V-4 88 Metatarsal Guards D-16 13 Monitoring, Industrial Hygiene V-3 87 Motor Vehicle Accidents E-2 14 Motor Vehicle, Gas Release 4 Non-English speaking A-9 7 employees Operator Qualifications Overtime Work H-3,4 A-10 23 7 Owner; Owner's Representative''Introduction 2 Personal Protective Clothing & Equipment D-1,2,14 & 10-13439 H-24 Personnel Lifting Device H-3,4,5,15 23-25,35 Personnel Lifting Platform H-11,12,13, 29 14 Personnel Lifting, Cranes H-10 27 Portable Buildings F 17 Powder-actuated Fastening Guns H-26 40 111 ST0401930 INDEX TITLE SECTION PAGE Pre-job Safely Conference Pressure Vessels Radiography Red Danger Tags ^ Refueling Engines Respirator Training, Fit Testing & Medical Certification Respirators Responsibility for Safety Flings, Jewelry, Clothing, & Hair Roofing Work, Fall Protection Safe Work Permits Safety Glasses Safety Programs, Contractor Safety Shoes Safety Shower Scaffolds Seat Belts Shortcuts Smoking Speed Limit Trailer Hitches Unattended Vehicle Vacuum Trucks Vehicles & Traffic Walking Pipelines/Cabletrays Welding/Cutting A-3 H-17 P J E-9,10 V D-11,12 A C-10,11 1-10 K D-4 A-1 D-15 A-5 1-5,6,7,8. 9,10 E-12 C-3 C-12 E-7 E-14 E-8' E-18 E C-3 G-1,2,3, 4,5,H-2t 6 36 66 50 15 85 12 5 10 60 55 11 5 13 7 42 15 9 10 14 15 15 16 14 9 20 38-39 C/> --1 o- O- vjO CO .J I, ST0401931 St 640 " 1 932 NOTES ST0401932 NOTES </> --1 O X? o uo i ay CO ST0401933 NOTES >^ C f*> 'ev icts --T CD C*0 V-r, '-*' ST0401934 ST0401935