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AR226-2381 C8 EMVIROKMEMTAL STATUS History "Industrial Hygiene Engineering Changes Protective Equipment Air Monitoring Blood. Sampling Long-Term and Short-Term Employees Mew Hires C"8 Material Balance Off-Plant Disposal j In Product To River To Atmosphere Ground Level 1-Iodeling Results ENVIRONMENTAL ALTERNATIVES TEP Replace C-8 - 0773.500^^4 With TBSA - R^CH2CH2S03H g gine^JQgder a EID091341 No Known Substitute TWO 'Expensive Alternatives Scrubbing of Vents Conversion to Presumed Innocuous Compound C^CO^ ^C_ C^^H 4-CO^ + NH3 EID091341 C-8 REVIEW HISTORY 6ESAN USE OF C-8 IN DISPERSION POLYMERIZATION. ' FEW PRECAUTIONS'IN HANDLING. -' ADVISED EMPLOYEES THAT 3M- POUND ELEVATED ORGANIC FLUORINE LEVELS IN BLOOD OF WORKERS EXPOSED TO FLUOR1NATED SURPACTANTS. WE WOULD REVIEW OUR SITUATION. ADVISED EMPLOYEES THAT THE REVIEW WAS COMPLETE WITH NO PROBLEMS FOUND, AS AN ADDITIONAL STEP FLUORINE LEVELS IN SOME EMPLOYEES WOULD BE CHECKED. COMMUNICATION ADVISED EMPLOYEES THAT SOME OF 8 OPERATORS AND LABORATORIANS SAMPLED.IN JUNE HAD ELEVATED ORGANIC FLUORINE LEVELS SIMILAR TO 3M WORKERS. MORE SAMPLES WOULD BE TAKEN. PROVISIONAL AEL ESTABLISHED. COMMUNICATION ADVISED RESULTS OF 78 BLOOD SAMPLTS^SAMPLES FROM MONOMER OPERATORS AND FLUOROPOLYMERS RESEARCH PERSONNEL WERE LOWER THAN FOR PERSONNEL IN POLYMERIZATION OPERATIONS. REVIEW OF MEDICAL RECORDS SHOWED "NO CONCLUSIVE EVIDENCE OF HEALTH PROBLEMS ASSOCIATED WITH EXPOSURE TO C-8". EID091342 EID091342 .8/01/80 Communication JSummarized Program; Define areas where engineering changes will reduce C-8 exposure, Authorise COD'S. Define areas where protective equipment -will be needed* Continue blood sampling program. Continue to evaluate liver tests of employees with potential exposure. 3/20/81 3M advised Du Pone that C-8 caused birth defects in the unborn when fed by stomach tube to female rats in a laboratory experiment. As a result all female employees with potential C-8 exposure were promptly transferred to oth&r areas. 4/01/81 Gommunication about birth defects concern. 4/10/81 7/31/81 12/15/81 3/01/82 5/17/82 Cominunication about use of C-8 specific blood analysis.Results increased 28% average. ConmiuTiication concerning expansion of blood samp ling and air sampling programs. Cpmmuni cation about new data which puts original 3M analysis in doubt. Communication that studies are complete which find C-^ not to be a teratogen and no evidence of adverse health effects. Female and blood donation exclusion recotomendations recinded. Final AEL established. EID091343 7/06/82 Commnication that based on C-8 findings the blood sampling program would be reduced to only those directly exposed. JWR:ldr 10/19/83 EID091343 - EMGIMEBRIHG CHAMgIS Equipment Seals and Gaskets Better Leak Maintenance Overall Building Ventilation Study Building Bxhaust Fans Building Pressure Balance Ventilated Hopds Over Dryer Doors Increased Vent Stack Height Bliaiinat:ed Dusty Jobs Major Cleanup of Area New Torus Disc Dryer gyoteativeEquipment Cottfo Half Mask Respirators Breathing Air Respirators Latex Rubber Gloves JWR;ldr 10/19/83 EID091344 EID091344 TRENDS IN C-8 IN AIR LEVELS FEP Area (Composite Avg.) FEP Wet Finishing Operator PEP - Ho. 1 Clean Itoom No. 2 Clean Boom Finfe Powde.1" Dryer Operator Fine Powder Dryer Room (Composite Avg.) 1980 1.87 0.95 6.80 1.40 3.00 G-8 -In Mr (mpb) AEL ^ 0.56 1981 1982 0,32 Not Calculated 0.30 0.09 3.11 3.54 0.56 2.47 0.15 0.37 1983 0.15 0.11 ,-- 0.19 0.06 a 0.23 g ^ ^ ^60 JWR-.ldr 10/19/83 BID091345 EID091345 ^Ww^ 1 f 1 TEFLONtg> FIBE POWDEE/BIS1>EES10N OPERATORS C-8 BLOOD SAMPLE RESULTS EID091346 .' . C-8 in Blood First Sample Second Sample (ppm) Change 26.0 20.0 -6.0 24.0 25.0 +1.0 11.0 8.2 -2.8 9.4 7.9 -1.5 8,2 6.5 -1.7 7*0 7.7 +0.7 6,9 '5.9 -1.0 <;; ,ff,(, "^ - 5.6 4.4 4.3 4.2 -1.4 4,9 +0.5 5.6 +1.3 3.9 . 3.6 -0.3 . 3.6 2.7 -0.9 3.5 2.1 -1.4 2,9 2.8 -0.1 2.8 2.8 0.0 2.6 2.4 -0.2 2,5 1.8 -0.7 2.5 2.5 0.0 2.1 1.6 -0.5 1.6, 1.5 -0.1 1.5 1.2 -0,3 1.3 1.1 -0.2 TO:ldr/10/19/83 Days Between Samples 363 364 391 364 363 364 337 334 365 401 364 362 363 357 365 391 336 349 288 384 366 362 % Per Year Change -23 +4 -24 -16 -21 +10 -16 -27 +13 +27 -8 -25 -40 -3 0 -7 ^ -28 3 0 U \o -30 -6 -20 -15 EID091346 TEHjam YKP (3PE1RATOBS C-8 BI.DOS SAMP!LE KESULTS c-.8 in Blood Pirst Sanr^le Second Sample (ppm) Change 7.5 6.6 -.9 4,5 3.7 -.8 3.1 2.8 -.3 2,1 1.5 "..6 1.8 1.8 1.6 1,25 1.20 0,95 0.86 0,75 0.52 0.51 0.42 0.41 1.1 1.6 1.4 1.20 1.00 0.79 0,75 0.72 0.44 0.48 0.39 0.46 -.7 -.2 -.2 -.05 -.2 -.16 -.11 -.03 -.08 -.03 -.03 +*05 0.38 0.36 -.02 Days Between ' Samples 362 380 384 364 364 392 393 171 333 391 565 364 365 337 445 363 363 % Per Year Change '12 -17 -9 -29 -39 -10 -12 -9 -18 -7 -8 -4 -15 -6 -6 +12 -5 JWR:ldr/10/19/83 EID091347 EIDO&1347 SHORT SERVICE OPERATORS C-8 BLOOD SAMPLE RESULTS Tine Powder Last Sample PPM .02 .19 - .93 4,00 1)ays in Job 61 212 375 603 TOT ,05 95 .05 124 .15 135 ,05 165 .23 492 ' .66 266 PPH Per Yeay Change +.09 +.24 +.03 . -,18 +.15 +.10 +.38 +.09 +.24 -.24 JWR:ldr 10/19/83 EID0913. E1D093.348 mVt HIKES - TEFLON Date of Tiret Sample 07/28/81 10/01/81 10/07/81 10/13/81 Date Hired 07/27/81 08/03/81 04/20/81 04/20/81 C-8 Blood Level (ppm) <0.007 0.009 0.007 0.015 Months on Plant Before 'First C-8 Blood Test 0 2 5 1/2 5 3/4 JWR:ldr 10/19/83 EID091349 EID091349 C"8 BALANCE 1983 NO. 1 FINANCIAL FORECAST BASIS FINE H IBS. FEP POWDER DISPERSION 20.5 1.8* 1.2 10,4 .2 ---- 4.5 .3 ---- 4.2 * 22.8* 11.6 8.7 LBS. TOTAL % OF TOTAL .1 RIVER 21.8 50 .2 ATMOSPHERE 12.4* 28 PRODUCT 4,7 11 OFF-PLANT DISPOSAL 4.5 11 43.4* 100 * INCLUDED IN THESE NUMBERS IS APPROXIMATELY 1.5M L6S OF C-8 ENTER1N6 THE HUMID HEAT TREATING OVENS WHERE IT IS THERMALLY CONVERTED TO CjF-jgH. ^m JAS/nsw Z129W-6 EID091350 10/11/83 EID091350 G-8 IN RIVER 1983 Forecast to Rivar Average Ohio River FlowConcentration C-8 Ingested with 1 Liter/Day 8 Hotir AEL Via Inhalation 21,800 Ibs, 13.88 Billion Ibs./Hour .00018 ppTO .00000018 gin. .0001 gm, Or .18% of AEL Do$e JTO.?ldr 10/19/83 EID091351 EID091351 St!&&.St&WSfif^SSiSXS B1D091352 EID091352 ENVIRONlffiMTAL ALTERNATIVES rsp Replace C-8 - Cj^CO^^ With TBSA - RfCH^CH^St^H Toxicity - Appears To Be Less Toxic Than C-8 Blood Accianulation Similar to C-8 - Not Present as C-8 Developing a Specific Test For Material in Bli>od Fats In Process Converted to RfH - Presumed Co be Montoxie Process Development Status Plant Test in Novenib&r' Subs ti tuition Tining first or Second Quarter 1984 JWRrldr 10/19/83 EID091353 EID091353 ENVIRONMENTAL M.TSBKATIVES (c-ontt'"d) Titte' Powder Ho Known Substitute * Scrubbing of Vent Not Economically Feasible - Dryer PressiAre Balance is Critical - Low Concentration in Vent (60,000 pph of air) - Foaming Liaits Water Concentration " Don't Want to Send Scrubber Effluent to River Lass Expensive Alternative Conversion to Prestaned Innocuous Compound - 07^500^4 ^OOC_ (^H + COz + MH3 - Natural Gas Heated Pumae& Inves tment $1, 2MH Annual Operating Cost $.3MM - Toxi-city Tests and Blood Data Heeded JWR^ldr 10/19/83 EID091354 EID691354