Document kDmjR7pR6Z3OmXwG4wYmJkp6D

ABDOO172699 CONOCO CHEMICALS ABERDEEN PLANT SAFETY AND HEALTH MANUAL SUBJECT: EMPLOYEE SAFETY TESTING HO* EFFECTIVE DATE: SUPERSEDES PAGE APPROVED BY TITLE Lab 3*-12-7'> Each employee Is Issued a plant booklet entitled "Employee Conduct and Safety Rules" when.he Is employes and eacli time this booklet Is revised. In order to be sure that our em ployees know and understand the material In this booklet and the safety requirrnonts in their own specific depart ments, the followings tests are. to bo administered to all employees. This testing will help pinpoint needed areas for further safety training. ABDOO172700 LABORATORY DEPARTMENT EMPLOYEE SAFETY TESTING 97 Attachment "A" Page 2 of 6 Date 3-^9'71. Name OU- 1. Mint people must abide by the Conoco General Plant Safety Rules and Procedures in our Plant?. A. B. C. (Tp) Visitors Contractors Employees All of the above 2. Who must abide by department safety rules and regulations while in a given department 'area in the plant? Department employees only Visitors other than contractors Contractors Everyone 3. - Good housekeeping results in improvement in: A. Product output B. Employee morale C. Safety conditions and reduced injuries D. Product quality All of the above 4. A person who has an injury must report the .injury to: Hi's supervisor The security guard His lead operator D. The first person he secs after the injury 5. What do you use to wash a respirator? A. Wash the respirator with cold water Wash the respirator with hot, soapy water Wash tlie respirator with warm water, mixed with a mild detergent, according to the manufacturer's instructions D. Respirators do not need to be washed ABDOO172701 Pape 3 of __6 4 6. What should an employee know in order to perform a job safely? A. B. (cD D. Mow to produce more product than anyone else How to try harder The correct operating procedures for the job How to keep on the move by checking on problems * Who must: sign the VCM Regulatejd Are a Log Sheet when enter regulated area? .A.. Hourly employees B. Salaried employees C. Contractors Everyone The work permit system is foil owed in the following areas plant: A. The vinyl reactor and vinyl dry er areas B. Compound, Dry Blend, and F -1 areas C. V. C. Tank Farm, and Yard areas All areas Who re and how is electrically driven equipment locked out or entry? <> At the breaker box with a lock B. ` At the start/stop switch ith a lock C. At the stop/start switch v ith a tag D. At the stop/start switch u ith a special pin only Employee, smoking is permitted only. m what areas? A. B. C. A<E?) As specified in Department All office area's Maintenance Shops Designated breakroom area All areas mentioned Safety Rules Any person who recognizes an unsafe condition or unsafe a immewliately report it to his: A. (B.) i). n. Friend, if a co-worker Co-worker, if a friend 1 inmodi ate Supervisor Security Guard Training Supcrvisor ABDOO172702 Attachment "A" Page 4 of __ 12. A person should always wash his hands after handling any chemicals before he: - A. Docs the next job B. Docs reports or similiar paperwork C. Enters the cost warehouse Eats or smokes '# , 13. Who is authorized to operate a Fork Lift truck in the plant? Anyone who has driven a fork lift truck before h- A Conoco licensed operator C. An experienced driver who has operated lift trucks for two years D. Anyone whose supervisor asks him to do so 14. IVhat is the correct plant phone number for sounding the plant fire alarm? IS. VThat .is the correct plant phone number for sounding the VCM vapor release alarm? C. 81 D. 63 16. Khat is the correct plant phone number to give the all-clear signal after a VCM emergency or fire? (a) 63 B. .81 C. 62 D. 61 . ' 17. Who is authorized to perform repair work on respirators? Instrument mechanics only Appointed, qualified persons only Shift mechanics Shift supervisors ABDOOi 72703 Attachment "A" Page 5 of__ ^ 18. Are all Conoco plant personnel required to participate in the VCM health training? f'O Yes B. No ID. Before entering a vessel of any kind, it is absolutely necessary that all lines to the vessel be blanked off? fyO Yes B. No 20. IVhen checking out a tank for entry, oxygen indicator should read - A. 15% - 20% 1L 20% or above (JC) Zero 21. You should never talk to a technician while hc/she is operating a laboratory mill. True B. False 22. li'ho is reouired to wear frcsli air respirators when sampling dry blend blenders? A. Resin Technicians B. Dry Blend Technicians C. Compound Technicinns Anyone sampling 23. I)i the event of a fire alarm in the plant, who is required to go to the scene from the laboratory? Resin Technician Resin Technician T} Lead Technician Lead Technician bveryone in the laboratory 24. In the event of an emergency VCM release and the need to evacuate the laboratory, the Laboratory Department assembly location area is? (aD The area where the transportation trailer was located B. Front maintenance shop C. Training or old hose finishing area. D. Shipping warehouse ABDOO172704 Attachment- "A" Pa g e 6__o f 25. All trash, compound and resin containers are required to be covered with a lid because? A. B. <db D. Dust problems Better iiouskeeping 05111A requirement: due to the exposure of YCM Plant safety rule The scale on the Honeywell unit is calibrated to rend from?- 0-10 PPM B. 10-20 PPM C. 10-15 PPM 27. During the course of your shift you discover that an unsafe condition has developed that could cause injury to someone or damage equipment, the action you should take is? A. B. C. (Q Tell the personnel on that job about the condition and let then report it. Don't worry about it because it is someone elsc's department Ronort it to the safety department the next day Report it to your supervisor immediately 28. bho is responsible for housekeeping in the laboratory? Your Supervisor Thu janitor The person doing the work 29. In the handling of strong acid or caustic solutions the following safety equipment must be used? Gloves Goggles or face shield Apron AIT of the above None of the above 30. In preparing any solution or compound which contains lead, mercury, or cadmium you should wash any that spilled on you? A. Before eating Before going home Before going to bathroom Before you do anything else