Document kD7Ey77EyRya2nwG9RYgDQyOE
FILE NAME Brakes BRK
DATE 2003
DOC BRK134
DOCUMENT DESCRIPTION Research Paper - Asbestos in Friction Materials Levin et al Missing First Page
640
J. L. LEVIN ET AL
or emitted as olivine or forsterite particles p ) An
therefore trapped
that 99.9 of the mass of original asbestos
industry lab reported
silicates during brake
fibers was broken down into nonfibrous magnesium
Williams & Muhlbaier 1982 p 70 These investigators did
usage
that while brake usage was responsible for a minor fraction of
acknowledge
be noticeable increases from such
asbestos in ambient air there could
sources in high braking areas such as toll booths
of
Jaffrey 1990 found that analysis by transmission electron microscopy
air samples collected adjacent tboratkreas fafndiccluatrcehaess rfervoemalevdehitchautlaarsbtreasftfoisc
fibers were being released from numbers of asbestos fibers including some long
His
study
showed
quantifiable
in
contrast
with
the
findings
of Jacko
et
al
1973
fibers
>
...mAdditionally
of air
samples
during
brake
repair
and
samples
of
are findings in analysis
Rohl and Langer Rohl et al 1976 These
worn brake drums as reported by
investigators reported that unaltered chrysotile was observed It was sug-
gested from this study that fiber concentrations frequently in excess of reg-
ulated limits were common p 110 in brake lining maintenance thus em-
phasizing
the
potential
of
exposure
to
after
asbestos
from
such
products
of
Limited information exists as to exposures during either replacement
Ficate the used facility huasdedwtoorkreedfaibn- asbestos clutch components or in operations where the processes are clutches A patient evaluated in our such a refabrication facility and had been diagnosed with disease The tissue and sputum analysis revealed asbestos bodies Clutches were provided that were repotrhteedhiasstosriimciallardattoato honseexrpeopsauirreedainndthceomfapcairlietdy This present study ecxhaarmaictneerdistics of material obtained from the clutch faces
twhiethmocrhaprhaocltoergiisctailcs of the asbestos fibers found in the worker's lung
CLINICAL BACKGROUND
man whose admission record indicated
The patient was a year
of breath and persistent cough The
he
had
complained
of
both
shortness
diffuse interstitial
fibrosis
at
the
lung
bases
as
clinical evaluation revealed
also was found to have
scarring The patient well as bilateral apical pleural
function revealed
coarse rales on clinical examination and pulmonary
The individ-
lung disease severe restrictive
and reduced diffusion capacity
for 35-40
ual had smoked one to one and a half packs of cigarettes per day
a years and
history of working in a facility that reprocessed clutches His the use of drilling connectors as necessary for
role in the process included
There was no other
separation of the components for further processing
bron-
known occupational history of exposure to asbestos A optic
choscopy was performed and btohediweasshTihnegsdwie agrneosfiosunadt ttohicsonatdamiinssaippornecwiaas -
ble numbers of ferruginous
with an underlying complication of
determined as eosinophilic pneumonia
induced fibrosis
ASBESTOS IN FRICTION MATERIALS
641
The patient became more dyspneic and suffered from weight loss In a subsequent admission a large mass was detected in the right hilar area by computerized tomography which also confirmed severe interstitial fibrosis Figure ) A computerized tomography biopsy was used to deter-
mine the mass was a small undifferentiated carcinoma Formalin fixed tissue was collected at the time of autopsy and used for determination of
asbestos burden by light and electron microscopy
METHOD
Two bags containing used clutches similar to those used for refrabication were received Eight random clutches were selected and external debris was carefully removed from their surface The exposed face from
each of the clutches was washed with a measured flow 100 ...lof distilled
water The rinse along with the suspended particles was collected and placed in a vial The rinses were pooled and increased to a volume of 10 ml The sample was gently swirled to resuspend the particulates and
allowed to settle for one minute One half of the volume was filtered
through a mm 0.2 pore polycarbonate Nuclepore filter The particulates were coated with evaporated carbon and the filter matrix was
FIGURE 1. Computerized tomography CT scan of the chest This slice shows a large right hilar mass
bronchus black arrow Dense consolidation is noted just lateral to the
enveloping the right mainstem
Severe interstitial changes are seen bilaterally
right hilar mass compatible with obstructive pneumonitis
consistent with the diagnosis of asbestosis white arrow
642
J. L. LEVIN ET AL
removed with chloroform The carbon replicas mounted on mesh grids were examined at magnifications of up to 50,000x in a JEOL 1200EX analytical transmission electron microscope which was equipped with an ^ DAXDX Prime ray dispersive analysis system
Tissue Preparation
Formalin lung tissue was submitted for analysis to determine the
of asbestos There were 18 sites sampled and a digest pool was
presence made that
contained
0.3814
g
dry
weight
The
pool
was
carried
through
a
modified bleach digestion procedure Williams et al 1982 and aliquots
were collected on filters For light microscopy analysis fourth of a
mixed cellulose ester filter 0.22 pores that contained 0.0346 g dry
weight
was
mounted
on
a
glass
slide
and
cleared
by
exposure
to
an
ace-
the
tone
The transparent wedge of the filter was then scanned for
vapor of
ferruginous
bodies
by
light
microscopy
AO
Microstar
light
presence
body which consisted of an elon-
microscope at 4 wit0 h 0 cox loArfeerdruogfitneonusbeaded surface features and a clear
gated structure
fibrous core was considered to be an asbestos body
for electron microscopy analysis representing 0.0069 g
The preparation
polycarbonate 0.2 pores filter
dry weight was collected on a mm
removed
of the coated filter were cut and the filter matrix was
extraction replica
Strips
to chloroform which produced a carbon
by exposure
All fibers with an aspect ratio >
containing the entrapped particulates
in the ana-
and equal to or longer than 0.5 ...mwere evaluated at 20,000
and a scan was carried out at low magnifica-
lytical electron microscope
tion 1200 for the presence of ferruginous bodies
RESULTS
The clutches showed considerable physical wear Figure 2 There were
fibers and some bundles found in the collected sample of the
abundant
classified as bundles fibrils or
clutch washings These particulates could be
of the abundance of
clusters of chrysotile asbestos Figure 3 Confirmation
is that there
chrysotile structures which were roepaedniliyngfrFeeidguvriea a4geTnhtleereriwnesr ee % of the
were up to 1000 fibers per grid
which had a diameter greater than 0.25
fibrous particulates in one samplingbetween 0.24 and 0.11 ...min diameter
...mFive percent of the fibers were
Most of these were typically
less than in diameter while 93 were
0.1 m
from 0.04 to 0.08 ...m
chrysotile diameters ranging single
fibrils with
less than 8
in length while
Regarding length 90 of the structures were
...m
asbestos fibers were larger
75 were less than 5 ...mLess than % of the
60
and
than 20
The shortest fibril was 2 mwhile the longest was
...m
had a diam...etmer of only 0.06 ...mThe serpentine asbestos components of the
ASBESTOS IN FRICTION MATERIALS
643
FIGURE 2. Illustration of the conditions of typical clutches that were scheduled for refabrication
surface of the material shows conspicuous wear
The
FIGURE 3. Material collected from the surface of the used clutches contained various types of
chrysotile structures Magnification 12,000
644
J. L. LEVIN ET AL
well as a cluster of material which contains the FIGURE 4. This figure shows both individuals fibrils as
individuals fibrils as well as multiple fibrils Magnification 10,000
greater classifiable as chrysotile by the typical scroll appear-
particulates were readily
5 and as further confirmed by the ele-
ance at higher magnification Figure dispersive analysis Figure 6 as well as mental composition by ray energy selected diffraction There were
crystalline composition confirmed by
that could be detected
no indications of fiber degradation or conversion
numbers of as-
Tissue
analysis
confirmed
the
presence
of appreciable
These entities
represented
a
gram of dry tissue
fibers that had been
bestos bodies 3810 per
of the longer population > ...mof asbestos
macro-
portion
inhaled
and
eventually
coated
through
interactions
with
pulmonary
not
Several of the bodies were obviously formed on bundles
an
phages
such core material Dodson et al 1982
unusual finding chaorfacttheericzoirnegs by analytical transmission electron microsof more complex
1983 The analysis
whether of several fibrils or
copy confirmed the cores
There were occasional
composition
to
be
chrysotile
asbestos
Figure
7
commonly
encountered
fibrils however the most
of the
fibril An example
bundles of chrysotile finding was chrysotile in the form of an individual
fiber count
features was demonstrated in a continuous
compositional
where 30 of the fibers were chryso-
by transmission electron microscopy and an average diameter of 0.063
tile with an average length of 12.95 ...m
aluminum ferrosili-
There was one anthophyllite fiber one magnesium
The uncoated
...m and one titanium fiber also found in the count area
2
cate
fiber burden in the tissue was determined to be
than
of
chrysotile
fibrils combined with bundles per gram
ee
million chrysotile structures
dry tissue
ASBESTOS IN FRICTION MATERIALS
645
FIGURE 5. This higher magnification view of the chrysotile chrysotile components clearly shows the tubular con figuration consistent with the morphology of chrysotile Magnification 100,000
DISCUSSION
The sample of the loose surface material from the used clutch faces contained a large number of bundles fibers and fibrils These structures were identified by ultrastructural morphology ray dispersive analysis and selected diffraction as chrysotile asbestos There were no discernable changes in the fibers or any indication of transitional forms to another mineralogical form There were abundant individual fibrils as well as bundles of fibers that were in the respirable range Timbrell 1965 These included both short < ...mand longer fibers The majority of the
freed fibers were less than 8 um which is consistent with data from air
samples in many occupational exposure settings The process for removal
of the loose material utilized a gentle rinse with water Given the potential
C
70 40
10
ul 80
sal 3.50
Fe
Fe
ri
m
rn
Fe
La hte
5.607
adel
77
FIGURE 6. ray dispersive pattern from the retrieved material indicated elemental composition and peak ratios consistent with chrysotile asbestos
646
J. L. LEVIN ET AL
FIGURE 7. This higher magnification view of the core material of a ferruginous body shows both the multiple components of chrysotile that make up the core material and the tubular array consistent with chrysotile Magnification 40,000
for chrysotile to separate under trauma it is reasonable that a physical dis-
turbance of the surfaces of the clutches would create even larger numbers
of respirable size fibers as the aggregates break into smaller units These
findings are in contrast with those suggesting that asbestos and friction
products are pulverized and trapped in the housing or converted to a
nonasbestos mineral during use Jacko et al 1973 Williams et al 1982
The lung tissue from the worker contained both short fibers of chrysotile
population and longer fibers including the cores of the ferruginous body
Thereis considerable contrast between the ferruginous bodyburden in this individual's lung 3810 per graom f dry tissue and that constitutingthe bur-
den of the general population of nonoccupationally exposed individuals
livingin East Texas Our studies indicate thatin this group the ferruginous
body burden ranges from 0 to 200 ferruginous per gram of dry lung
tissue Dodson et al 1983 1999
The finding of 2 million chrysotile structures per gram of dry tissue also
contrasts with our findings findings regarding
asbestos burden in nonoccupationally _.
exposedindividuals from the East Texas region In a studyof 33 such indi-
chrysotile fibers for the 14 positive individuals consisted of 68,000 fibers
per gram dry lung whereas the averagefor all 33 individuals was 29,000
fibers pergram of dry weight of luntitgssiuessue Dodsonet al 1999
ASBESTOS IN FRICTION MATERIALS
647
The numbers of uncoated chrysotile fibers are of even greater relevance given the impact that clearance can take place from time of first exposure to that of death It is recognized that chrysotile being a curved fiber is less respirable when compared to a comparable amphibole fiber Furthermore it has been reported that chrysotile more readily inhaled in a short form clears more rapidly from the lung than amphiboles Hammar & Dod-
son 1994 An expected difference in this case report was in the limited
numbers of bundles found within the tissue samples as compared with the clutch washings While this could be explained by the limitations of res-
pirability as based on theoretical diameter there were adequate numbers of such bundles in the workplace that some bypassed entrapment in the upper airways and were found in the parenchyma
a The study shows striking similarity between chrysotile structures ob-
tained from the faces of clutches that were similar to those being repaired by the worker and the chrysotile population found in the lung tissue These data suggest that work with such friction materials in the after phase may result in appreciable exposure to asbestos dust sufficient to cause clinical
disease of the type seen in this case including interstitial fibrosis and lung
cancer
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Dodson R. F. O'Sullivan M. F. Williams M. G. and Hurst G. 1982. Analysis of cores of ferrugi-
nous bodies from former asbestos workers Environ Res 171
178
Dodson R. F. Williams M. G. and Hurst G. A. 1983. Method for removing the ferruginous coating
from asbestos bodies J. Toxicol Environ Health 959
966
Dodson R. F. Williams G. Huang J. and Bruce J. R. 1999. Tissue burden of asbestos in nonoccupa-
tionally exposed individuals from East Texas Am J. Ind Med 281
286
Hammar S. P. and Dodson R. F. 1994. Asbestos In Pulmonary pathology vol 2 eds D H. Dail and
S. P. Hammar pp 901-983 New York Springer
Jacko M. G. DuCharme R T. and Somers J. H. 1973. Brake and clutch emissions generated during vehicle operation New York Society of Automotive Engineers
Jaffrey S. A. M. T. 1990. Environmental asbestos fibre release from brake and clutch linings of vehicular
traffic Ann Occup Hyg 529
534
Landrigan P. J. and Kazemi H. 1991 The third wave of asbestos disease Exposure to asbestos in
place Ann NY Acad Sci 643
Rohl A. N Langer A. Wolff M S. and Weisman I. 1976. Asbestos exposure during maintenance and repair Environ Res 110-128
Timbrell V. 1965. The inhalation of fibrous dusts Ann NY Acad Sci 255
273
brake
lining
Williams M. G. Dodson R. F. Corn C. and Hurst G. A. 1982. A procedure for the isolation of amosite asbestos and ferruginous bodies from lung tissue and sputum J. Toxicol Environ Healtn
627-638
Williams R. L. and Muhlbaier J. L. 1982. Asbestos brake emissions Environ Res 70
82