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PLAINTIFF'S EXHIBIT
MEMORANDUM
To From Date | Subject
I
Distribution BBH 2/17/7% ACCELERATED
WEATHERING OF COATINGASPHALTS
Accelerated weather testing of unfilled and filled asphalts representing the coatings being used by the various mills during mid-1977 has been completed. The tests were run on 30 to 33 mil coatings applied to aluminum panels. The weathering took place in a Model DMCR Weather-Ometer according to ASTM D529-62, Cycle A.
Unfilled Coatings
Mill
) FK
Sample 4/9
Cycles to Failure
58
FK
4/25
54
FB
4/11
50
FS 3/4 48
FJ
March
42
FB
3/11
38
FM
5/4
38
FO 4/8 38
FO 5/2 38
FC
4/20
37
FC
5/25
25
I
i
FW
3/29
21
FW
3/31
21
53% Filled Coatings
Mill
Sample
Cycles to Failure
FK 4/9 105
FK
4/25
96
FB
4/11
75
FJ
March
75
FS 3/4 65
FB
3/11
56
FM 5/4 48
FO 4/8 47
F0 5/2 46
FC
5/25
35
FC
4/20
30
FW
3/29
27
FW
3/31
21
BIRD 010972
ACCELERATED WEATHERING OF COATING ASPHALTS 2/17/78 - 2-
Summary -
1. As is usually.the case, FK coating asphalt, both unfilled and filled, had the best durability.
2. FB coatings of two different dates were quite diverse in their resistance to accelerated weathering. The less durable of the two showed a relatively poor performance compared with most FB coatings. The fact that the filled version of this coating was also relatively poor corroborates the reliability
of the results.
3. The coatings from FS and FJ can be considered equivalent in weather resistance.
4. Results from the FM and FO coatings were the same. This is to be expected since the asphalts are from the same source.
5. The FC asphalt coatings did not show good average durability. This was especially true of the FC filled coatings which endured for only about one-half the number of cycles expected from a satisfactory coating-
6. The unsatisfactory weathering experienced with the FW coatings has already been commented on in a report under Reference (2).
7. Stain test results indicate that the most resistant coatings were from FK, FB and FS. The least stain resistant was the coating from FC.
NOTE:
The unfilled coatings in this series were sampled at their respective plants when shingles were being produced which were also sampled and sent to Shreveport for exposure on the test
decks.
This is an attempt to correlate the durability of shingles with the weatherability of the particular asphalt coating used in their construction.
References
(1) BBH Book 246, pp. 25-27 (2) Project 007, No. 3, dated 10/24/77
BIRD 010973
ACCELERATED WEATHERING OF COATING ASPHALTS 2/17/78 - 3-
ASPHALT COATING DURABILITY - CYCLES TO FAILURE IN AWT
Texas Stain
Norwood 3/11 Exxon/Shell Venezuela
Average Filler
3.5 Norwood 4/11 Exxon/Shell Venezuela Average Filler
4.5 Chicago 4/20 Amoco Average Filler
4.5
''/l 4.0
Chicago 5/25 Amoco
Average Filler
Martinez 5/4 Shell Oman
Average Filler
4.0 Perth Amboy - March Trumbull Venezuelan
Average Filler
3.3 Shreveport 3/4 E. Texas, Arkansas Average Filler
4.0 Wilmington 3/29 Edgerton Californian
Average Filler
3.8
V\
)
Wilmington 3/31 Edgerton Californian
Average Filler
S.P. F
238
Pen. 0.1 mm
18
Unfilled Sample Cycles
963-1 -2
38 38 38
Filled
Sample
Cycl
964 56
FBW Dust
231 ' 20
965-1 -2
48 966
75
51
50
FBW Dust
234 17 967-1 37 968
30
-2 37
37
Limestone
233.5 18
969-1 -2
23 970
35
27
25
Limestone
221 20 971-1 38 972
48
-2 38
38
Limestone
228.5 21
973-1 -2
42 974
75
42
42
B65 Filler
220 14.5 975-1 48 976
65
-2 48
48
Glenwood Filler
' 224
16.5
977-1 -2
21 978
27
21
21
3M Filler
226 16.5 979-1 21 980 -2 21
21
21
3M Filler
BIRD 010974
ACCELERATED WEATHERING OF COATING ASPHALTS 2/17/78 - 4-
V
)
ASPHALT COATING DURABILITY - CYCLES TO FAILURE IN AWT
Texas Stain
3.5
Portland 4/8 Shell Oman
Average Filler
Portland 5/2 Shell Oman
Average Filler
Charleston 4/9 Exxon Venezuelan
Average Filler
3.5 )
Charleston 4/25 Exxon Venezuelan
Average Filler
S.P. F 217
222
231
232
Pen.
Unfilled
Filled
0.1 mm Sample Cycles Sample
Cycles
20
981-1 . 38
982
47
-2 38
38
Limestone
17 983-1 38 984
46
-2 38
38
Limestone
16.5
985-1 -2
60 986
105
56
58
Monroe &
Augusta
17 987-1 56 988
96
-2 52
54
Monroe &
Augusta
Distribution:
BB - Mr. Hixon BBR - Mr. Wood BE - Dr. Schnizer BBQ - Mr. Homan MB - Mr. Clay MK - Mr. Marsh MS - Mr. Colvin MJ - Mr. Miller MP - Mr. Suva PB - Mr. Reber PK - Mr. Davis PS - Mr. Burris PJ - Mr. Dickinson PBL - Mr. Clark
)
PKL - Mr. Price PSL - Mr. Kirklin PJL - Mr. Peacock
FP - Mr. McClung
FM - Mr. Fitzpatrick
FO - Mr. McAnulty
EW - Mr. Keyser
FP - Mr. Koopmann FM - Mr. Costa FC - Mr. Farnik FC - Mr. Anderson FF - Mr. Berns FF - Mr. Morris FC - Mr. Peterson
BIRD 010975