Document k9RYYkDKjBN0EeB5xGG9vJjaE
A *4 i
i
tii R. ChartierJ
at Assonet
VltuM V. C. Pitts
at N'ew Haven
subject Polyvinyl Chloride - Decomposition
Project 8S41-000 NHTIS 74-38, S. 2
iiatk May 10, 1974
mi-r ><> H. Bialecki I. Capuano R. Henderson C. H. Hofrichter R, E. Maizell B. I. C. T, R. C.
The attached new material on thermal degradation of polyvinyl chloride has been collected since Mrs. Floto's memo of February IS, 1974. Do you wish us to continue collecting and forwarding such references or should we
discontinue this program?
VCP/rfd Attachments
a./
v/c. Pitts
OLI 6132
WHY
THJ-5
IF YOU
RETAIN* T. SPECIFY A OEtJUIte Hf.TC*TlCM *|60' ONE YCA*--------------- OTHL H_
extreme or apparently inappropriate test conditions, but by so doing, if limiting behaviour can be identified, due account of this can be made in the design specification and the chances of successful performance can be improved.
Acknowledgement The author wishes to thank Mr P.I. Vincent for his help and cornmeats during discussion of this paper.
References 1 Gotham, K. V. Plastics & Polymers 40 (1972) 59. 1 Gotham, K.V. Ibid 40 (1972) 277. * Vincent, P.I. `Impact tests and service performance of thermo-
piastics' Plastics Institute Monograph 1971. 4 Kennedy, A.J. `Processes of creep and fatigue in metali' (Oliver
and Boyd, 1962).
DECEMBER 197} - WOOLLEY
1 Gotham. K.V. Plastics & Polymers yi (1959) 209.
5 Buchnall. C., Gotham, K.V. and Vincent, P.f. `Polvmer science1 Ed A.D. Jenkins. Vol. I Chap 10 (North-1 Icllaiid Publishing Company, Amsterdam and London).
' Hill, R. `Plasticity' (Clarendon Press, Oxford. 1950). * Peterson, R.E. `Stress concentration design factors' (John Wiley
Sc Sons Inc, New York, 1953).
Gotham, K.V. and Turner, Polymer Eng. Sci. 13 (1973) 113. id Boogaart, A. van den, and Turner, C.E. Trans, J. Plastics Inst,
31 (1963) 109. u Paris, P.C. and Sih, G.C. `Stress analysis of cracks: fracture and
toughness testing and its applications' ASTM Special Technical Publication No. 3SI. '* Marshall, G.P., Culver, L.E. and Williams, J.G. Plastics 4 Polymers 37 (1969) 75. io Vincent, P.I. `Localised plastic deformation and fracture' TR 97 Division of Polymer Science, Case Western Reserve University, Cleveland, Ohio. 14 Watts, N.H. and Bunts, D.J. Polymer Eng. Sci. 7 (1967) 90.
__
Toxic products from plastics materials in fires
W.D. Woolley BSC, phd, mifiree
Firm Research Station, Building Research Establishment, Department of(he Environment andFire Offices' Committee Joint Fire Research Organisation
Abstract: Over one-halfofthe fatalities in fires are caused by smoke end toxic gases. Work is inprogress at the Fire Research Station to study the production oftoxic gases when plastics materials are decompos ed under controlled laboratory conditions involving pyrolysis at temperatures up to 1000`C and in fullscale tires using a special compartment with a variable ventilation slit (door) leading to a corridor. When heated above about 190~C. PVC releases the toxic gas hydrogen chloride. At 300JC this dehydtoch/orination is rapid and quantitative. In tires involving wood and PVC fuels the main toxic products are carbon monoxide end hydrogen chloride and the contribution of hydrogen chloride to the over-ell toxicity depends upon the fuel loadings and ventilation. Pyrolysis of flexible polyurethane foam at about 300"C releases 0 polymeric `yellow smoke' which decomposes at temperatures above 800cCin nitrogen (SQO"C in air) to give e range of nitrogen-containing compounds, particularly hydrogen cyanide. Fires involving industrial toads of foam show that temperatures in excess of 1000'C (sufficiently high to decompose the.ye/iow smoke) are attained within e few minutes. During the early stages of the fire the toxic hazard from hydrogen cyanide cen approach the same order of magnitude as that from tha carbon monoxide.
1 Introduction Last year in the United Kingdom approximately 1000 persons died as a direct result of fire. Evidence indicates that over one-half of the fatalities were caused by the combined effects of smoke and toxic gases and that the remainder were due to burns and other injuries. In addition, many thousands of persons were involved in potentially hazardous fire situations.
The effects of smoke and toxic gases can be considered separately. The main effect of smoke is that it reduces visibility and hence hinders escape, whereas the effect of toxic gases, coupled with oxygen depletion of the atmos phere and heat exposure, is to kill. Certain toxic gases at sub-lethal levels can directly hinder escape by producing
Dr W.D. Woolley is a Principal Scientific Officer at tha Fire Researcn Station. Boreham Wood. Herts. He graduated in chemistry at St Andrews in 1901 and spent two years with the National Research Council ol Canada studying photochemical reactions.
Flaitttl 4 Pjlymtrt DtCEMICR 197]. MINTtO IN CHEAT HVTAIN
severe eye and inhalation irritancy. Other toxic gases that are odourless kill rapidly without warning.
This paper will outline the current work being carried out at the Fire Research Station to study the release of toxic products when building and furnishing materials are involved in fires. As examples the paper will report the results of two well known and topical materials, namely polyvinyl chloride (PVC) and polyurethane foam.
Essentially, the research is divided into two main areas involving, first, small-scale laboratory decomposition experiments under simulated fire conditions, and, secondly, full-scale fire tests. It is relevant in this report to discuss the experimental facilities and procedures and then give a broad survey of the results.
2 Experimental procedures
2.1 Laboratory experiments In the laboratory studies, smali samples of material are decomposed in a furnace system under the conditions likely to be encountered in fires, ie temperatures up to and in excess of 1CKXVC in environments ranging from air to a serious deficiency of oxygen. This is in fact a study of the
OLX 6133
i C"/----
TOXIC PRODUCTS FROM PLASTICS MATERIALS IN FIRES
thermal and thermal-oxidative decomposition of materials. The volatile products released from the de composition are collected in a refrigerated trap coupled on-line to a research gas-chromatograph/mass-spectrometcr unit. In this way the products released under various decomposition conditions can be identified quantitatively and qualitatively. From this information it is possible to make an appraisal of the toxic species likely to be en countered in fires.
As shown later in this report, a further important feature of the laboratory studies is the elucidation of the decomposition mechanisms and the evaluation of de composition kinetics. Information obtained from laboratory tests is vital in the design and evaluation of experiments involving the full-scale fire rig.
2J Full-scalefire experiments A schematic diagram of the experimental fire compart ment with corridor is shown in figure 1; it consists of a compartment (approximately 3 x3m in area and 2-5m high) with a variable ventilation slit (door) leading to a corridor (1 -3m wide and 12-6m long). Basically it is designed to represent a fire situation in a compartment adjacent to an escape route. The rig can be loaded directly with plastics materials or alternatively lined with plastics wall linings (either inside the compartment or inside the corridor) with a cellulosic fucl crib. Alternatively, specific items (eg chairs or beds) can be introduced directly into the compartment for tests.
The rig is fully instrumented for monitoring the com partment and corridor gas temperatures, for measuring the smoke evolution and for sampling gases at various points for subsequent analysis of toxic products. Carbon monoxide and oxygen concentrations in the fire gases are monitored in all tests. Other toxic species are monitored as required.
3 Results
3.1 Polyvinyl chloride
3.1.1 Laboratory tests. PVC is now widely used in buildings both in the structure and in the furnishings. Concern has been expressed that when involved in fires PVC releases a number of highly toxic species such as
phosgene. Recent work at the Fire Research Station has done much to eliminate the concern over phosgene.1
The release of the toxic gas hydrogen chloride from the thermal decomposition of PVC is now well established. This dehydrochlorination becomes significant at tem peratures above about 190'C, and the higher the tempera ture the more rapid is the release of hydrogen chloride. Air tends to increase the rate of dehydrochlorination for a given temperature. At high temperatures there is a virtually quantitative release of all the available chloride as hydrogen chloride.
From consideration of the kinetics of dehydrochlor ination2 for a typical rigid (unplasticized) PVC it has been shown that the extent of dehydrochlorination for a given temperature is given by
(100-P)-* = O-l+i&f
(0
where P is the extent of dehydrochlorination (as a per centage of the theoretical),
t is the decomposition time in minutes, and k is the rate constant, given by
logiofc = 15-27-9-13 x 103 (1/7';
(2)
for inert atmospheres and
log10k = 12-93 -7-86 x 103 (1IT)
(3)
for air atmospheres. T is the decomposition temperature in degrees absolute. The times for various percentages of dehydrochlorination in inert and air atmospheres as calculated from eqns 1,2 and 3 are given in table 1.
Tabic 1 Calculated time Tor 20-60 per cent of theoretical dehydrochlorination in nitrogen and air between 2001 and 300' C
TEMPERA TURE
EXTENT OF dehydrochlorination
20%
40%
60%
NITRO GEN AIR
NITRO GEN AIR
NITRO GEN AIR
c
min min
min min
rr.in min
200 251-4 114-9 619 S 233-3 1237-3 5C-5-.S
220
41-4 24-3
102-1 600
204 0 M9-S
240
7-9 5-3
19-4 14-3
33-7 2S-6
260
i-69 1-55
4-16 3-32
8-31 7-62
230
0-41 0-45
1-00 1-12
2-00 2-23
300
Oil 014
0-27 0-36
0-53 0 71
OLI 6134
Under non-isothermal dehydrochlorination conditions
(ie where the temperature rises as a function of time) as in
fires, a time interval summation process has been used for
calculating the total hydrogen chloride released as a
function of time from a knowledge of the temperature/
time profile of the PVC.
The equation for this process is
f-- n
(100--/*)-* =* 0-1 + i J/ 2 *<ml>
(4)
1-1
where Pn is the total hydrogen chloride (as a percentage
of the theoretical) released at the end of the nth interval.
At is the time interval in minutes and fc<mu is the rate
constant at the mean temperature of the ith interval as
calculated from eqn 2 or 3.
A comparison between the experimental and calculated
dehydrochlorination of PVC subjected to a tempera*
ture rise from 190 to 2S6C in about 20min is, given in
figure 2. As can be seen, there is good agreement
between the experimental and theoretical behaviour
except that the experimental curve lags behind the
theoretical curve. This lag is due to the experimental
collection delay. The potential of this method in studies
ofreal fire situations is at present being evaluated.
After dehydrochlorination of PVC has taken place, the
residue has a conjugated polyene structure which itself
decomposes to give a complex mixture of products; these
have been identified by gas chromatography and mass
spectrometry1 as consisting of saturated and unsaturated
hydrocarbons with a predominance ofaromatic materials,
particularly benzene. The presence ofair during decompo
sition acts as a catalyst and increases the yields of the
hydrocarbons but without the formation of any oxy
DECEMBER 1971 - WOOLLEY
genated organic species. Oxidation does ofcourse produce oxides of carbon.
From the laboratory studies, it is concluded that the main toxic risks from PVC arise from carbon monoxide and hydrogen chloride. Contrary to certain popular belief, there are no significant quantities of phosgene, chlorine or organic halides. The hydrocarbons themselves make little contribution to over-all toxicity but the aromatics are dearly precursors of smoke formation.
3.1.2 Full-scale tests. A typical full-scale fire test, to study the behaviour of PVC in fires, involves a wooden crib (127 kg) as the main fuel source in the compartment, the walls being lined with 100 kg of rigid PVC, and having a ventilation slit 700mm wide. A comparative experiment is carried out with wood alone (127 kg) in the compartment.
Figure 3 shows the gas temperatures in the com partment as a function of time for these tests. The experi ment with PVC gives a higher temperature for a longer period than wood alone, due to the extra heat contri bution from the PVC. Typical concentrations of carbon monoxide and hydrogen chloride recorded during these tests are given in figure 4. The concentration scales are adjusted in the ratio of 2:1 to show equivalent toxicities since carbon monoxide is directly hazardous to life at 3000 ppm- and hydrogen chloride at 1500 ppm. With hydrogen chloride there is the added problem that it is a
-- - wood - - - * wood and PVC
fiQ 4 Toxic gas production front wood and PVC fires
--' -- Carbon fttonoxlJc f^oovl)
OLI 6135
TOXIC PRODUCTS (ROM PLASTIC'S MATERIALS IN FIRES
severe eye and inhalation- irritant, and concentrations as low as 100 ppm have been reported as intolerable to breathe.3 *
From tests of this kind a number of broad conclusions can be reached for fires involving wood and PVC fuels:4
(a) If the ventilation is low the fire develops slowly; carbon monoxide production is important and hydrogen chloride is released relatively late and slowly.
(b) With high ventilations the fire develops rapidly; carbon monoxide production is relatively low and hydrogen chloride is released relatively early and rapidly.
(c) If PVC is present in the fire load (eg as in furnish ings) hydrogen chloride will be released earlier and more rapidly than if the PVC is present as a wall
lining.
3.2 Polyurethanefoams 3.2.1 Laboratory tests. Polyurethane foam is used in flexible form in furnishings and in rigid form in certain applications within the structures of buildings.
There has been concern that toxic products containing nitrogen (such as hydrogen cyanide) could be released in fires involving polyurethane foams, although until recently there has been little information to substantiate this view. In fact, early decomposition studies have tended to support the view that virtually no nitrogen-containing materials are released during thermal decomposition and that the nitrogen content of the foams remains in the non-volatile residue.
The first consideration in studies of the decomposition behaviour of polyurethane foams was to monitor the nitrogen losses during thermal decomposition and to compare these with the corresponding weight losses. This was effected by decomposing samples of both rigid and flexible polyurethane foams in a furnace for 15-min intervals at fixed temperatures and analysing the residues by elemental ultratnicroanalysis (for the determination of the weight percentages ofcarbon, hydrogen and nitrogen). Figure 5 shows the comparisons between the weight and nitrogen losses for a typical MDI rigid polyurethane foam (prepared from diphenyl methanc4,4'diisocyanate) showing a general decomposition behaviour with only little evidence of any extra nitrogen retention in the residue.
Figure 6 shows the equivalent data for samples of TDI polyester and polyether flexible foams (prepared from tolylene diisocyanate). In each case there is identical behaviour and a preferential loss of a nitrogen-rich material, and at 300eC there is a virtually complete loss of the nitrogen content of each foam with a corresponding weight loss ofabout 30 per cent. Because of this behaviour and of the wide use ofTDI flexible foams within buildings, recent research efforts have been devoted to the flexible foams and will be extended to rigid foams at a later date.
It is now known that the behaviour of the TDI flexible (polyester and polycther) polyurethane foams represents a depolymerization process,5 namely that the foams decompose to give the parent polyol and TDf. For tunately the TDI (a highly toxic material) is not released in `free' form but mainly as a yellow smoke (probably a polymeric form of TDD which has been isolated in the laboratory. The yellow smoke from the polyester foam appears to be identical with that obtained from the polyether material. Its elemental composition is appro,xi-
fig 5 Decomposition data for MDI rigid polyether foam O Nitrogen lou AiWeifbt ton
fig 6 Decomposition data for TDI flexible polycihcr and
polyester fi-.uns
Q yiteQfcn loss, polyester O Weight lew. pr>i>c<trr
Nitrogen lu*s, pol>cthcr
u Weight lo. puly-ihcr
maicly 64 per cent carbon, 6 per cent hydrogen and 17-5 per cent nitrogen, the remainder being oxygen. The ycllowsmoke is relatively stable to thermal decomposition and will volatilize unchanged from furnace systems at
OLI 6136
tempcratuies up to 800'C but will decompose readily above that temperature.
Chromatograms (flame ionization detection) of the decomposition products of tUe yellow smokes obtained from the polyester and polyether foams and decomposed atSSO'C are shown in figure 7. The similarities between the `finger print' chromatograms are evident and confirm the chemical similarities between the two smokes. The identifications of the decomposition products obtained by coupled gas-chromatography/mass-spectrometry are listed inT able 2. The main nitrogen-containing materials are hydrogen cyanide, acetonitrile, acrylonitrile, pyridine and benzonitrile, and of these hydrogen cyanide pre dominates. The yields of hydrogen cyanide increase with temperature, and at 1000C (maximum temperature used) approximately 70 per cent of the theoretically available nitrogen of each polyurethane foam is released, via the yellow smoke intermediate, as hydrogen cyanide. The yields of cyanides obtained either directly from the decomposition of the foams or indirectly from the de composition of an equivalent weight of yellow smoke are in good agreement. In air atmospheres the decompo sition proceeds by the same yellow smoke intermediates as those observed during pyrolysis experiments. Further, the intermediates release the same nitrogen-containing materials (of which hydrogen cyanide again predomi nates) but they decompose at a much lower temperature.
The yields of hydrogen cyanide from the polyester yellow smoke, decomposed either directly or via the decomposition of the foam in inert and air atmospheres, are shown in Figure 8.
Table 2 Identifications of the decomposition products of the yellow smokes by mass spectrometry (see Fig 7)
PEAK NOMENCLATURE
a b c d e f c h i j kl m n o P q r s t u
V w X
A B C D E F G
MASS-SPECTROMETRIC INTERPRETATION
Nitrogen* Carbon dioxide Ethylene Ethane Water Propane Hydrogen cyanide Not identified Butync or butadiene Acetonitrile Acrylonitrile Propionitrilc Methyl acrylonitrile or vinyl acetonitrile Benzene Methyl acrylonitrile or vinyl acetonitrile Not identified Pyrrole Pyridine Toluene Methyl pyridine Methyl pyridine Cycloociatetrene or styrene Vinyl pyridine Benzonitrile or benzamide Not identified Indene Methyl cyanobcnzcnet Methyl cyanofccr.zcne* Not identified Not identified Naphthalene Quinoline or isoquinoline Not identified
`Furnace carrier gas. tOihcr possibilities, phenyl acetonitrile or indotc.
DECEMBER 197*3 - WOOLLEY"
no 7 Chromatograms of the decomposition products of yellow smokes at SJO'C (a) from polyether foam (b) from polyester foam
(For idattiftettions Me Tibi* 1)
fig 8 Yields of hydrogen cyanide from polyester yellow
smoke and foam in nitrogen and air
---------Yellow imokc, nitrogen ------- Foam, nitrogen
-- -- Yellow smoke, air ----Foam, air
OLI 6137
iu,.`
u. ; j i ivj.'i i
i'
ii: a
r
yields after about five minutes is uncertain; it may be associated with an initial and relatively rapid loss of yellow smoke, which subsequently decomposes leaving a polyol residue which continues burning almost as a liquid.
fig 9 Gas temperature Tor polyurethane fire
Current work is directed towards studies of the pro duction of oxides of nitrogen in air atmospheres and the possible release of free TDI from the foams.
3.2.2 Full-scale tests. A number of full-scale fires involving industrial loads of flexible polycther polyurethane foams have been carried out in the test rig. Figure 9 shows the temperature within the compartment for a foam test of 13S kg (ventilation slit l-15m wide) which is typical of the general fire behaviour of these foams and shows a rapid temperature rise followed by a `steady-state' burning condition. Because of the rapid temperature rise the yellow smoke can survive in the compartment only during the first few minutes of the test. Subsequently, decompo sition takes place within the hot gaseous zone of the compartment. Samples of the fire gases have been extracted from the compartment during the 'steady state' burning and have been analysed in the laboratory. As expected, hydrogen cyanide, acetonitrile, acrylonitrile, benzene, pyridene, toluene and benzonitrile have been detected from the decomposition of the yellow smoke. Further, the relative proportions of these materials are in good agreement with the values expected on the basis of the temperature and oxygen concentration within the compartment.
The concentrations of carbon monoxide and hydrogen cyanide (plotted on scales of equivalent toxicides as estimated from toxicological literature6,7) are shown in figure 10. Hydrogen cyanide is taken as being directly hazardous to life at 300 ppm; carbon monoxide is hazardous at 3000 ppm and the scales of figure 10 have been adjusted in the ratio cf 10:1. In the early stages of the fire the hazard from cyanides can approach the same order of magnitude as that from the carbon monoxide. The reason for the rapid decline in the hydrogen cyanide
4 Discussion
As has been indicated in this report, the study of toxic gas production from even a single material requires an ex tensive research programme covering the full range of temperatures and atmospheres likely to be encountered in fires. Basically this programme invokes the qualitative and quantitative analysis of the chemical nature of the products formed during both small-scale laboratoryexperiments and full-scale fire tests. This analysis identifies only by chemical nature. There is no instrumentation available which will measure toxicity or irr mney.
The assessment of the toxicity of the ci. ..r.ical products is made on the basis of published data3-: ` obtained from human and animal exposures when aval;.,hie. Such data are very limited, and when applied to lire , ,ses they do not necessarily indicate the true over-all toxicay for a number of reasons, particularly
(a) that the toxicities of certain chemical species may be as yet unknown;
(b) that there may be interactions (synergisms) between the effects of different toxic species, and that mixtures of toxic materials may be more hazardous than expected.
The Fire Research Station has therefore recently placed a contract for toxicity studies with the Chemical Defence Establishment at Horton. This work, which is now forming an important addition to the laboratory and full-scale tests, is aimed at evaluating by animal experiments the toxicities of the fire gases from both wood and a number of important plastics. In this way it is hoped to establish whether the toxicities of the fire gases can be attributed to the carbon monoxide present and hence to determine whether there is a significant contribution from other toxic species.
Animal experiments of this kind also give the oppor tunity to study synergistic effects of toxic species and to consider other important physiological effects of fire gases such as irritancy.
In addition to the Porton contract the Fire Research Station has placed substantial contracts at the Industrial Materials Research Unit (IMRU) of Queen Mary College and at the Rubber and Plastics Research Associa tion (RAPRA) at Shawbury. The work at IMRU involves important fundamental studies of the smoke formation from plastics involved in fires. At RAPRA. the fire hazard of plastics in furniture and furnishings is being considered, and the work initially involves ignition and fire development measurements followed by smoke and toxic gas production from complete items of furniture (composites) rather than individual plastics components.
no 10 Toxic gas production from polyurethane fire
...... Carbon monoxide ----- Hydrogen cyanide
Acknowledgements
This paper is Crown Copyright ami is icpio.1in.od by pcrmic.jnn oi
the Controller, JIM Stationery Office. It is contributed by per
mission of the Director. Building Research Establisht'cm 11 he I he
Research Station i. the Joint I .re Re.cn'vh Ore 1111/the
Dcpartnicnt of the Environment attd the l ire
<_o:"-nii!eci.
It was first presented at the symposium on `Smo'.te tioni binning
plastics' organized by the Industrial Materials Rvscatch Unit,
Queen Mary College, University of London on 22 February 1973.
OLI 6138
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DEP. CHEM. / MCGILL UNIV. / MONTREAL / QUE.
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SHIMCKAUA, SHIGE20 / UMNO, YASUHIRO / SOHMA, JUNKICHI
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YR 1973, PGS 479- 85
BORATE ESTER PVC DEGRDN
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