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CHAPTER 32
1948 Guide
-capacity and efficiency of axial flow fans when operating above the low pressure range can be improved by the use of either inlet or outlet guide vanes or both. The effect of such vanes is to increase the level of the pressure volume curve, and properly designed vanes on the, discharge side of the fan have the advantage of eliminating the rotational component of the ait stream, thus restoring uniform axial flow. As high pressures usually require large hubs in proportion to the fan diameter, performance is'improved by the use of round-nosed or conical forms mounted co axially with the direct-connected fan (sometimes partly or wholly en closing the motor) so as to make the changes in velocity to and from the fan blade annulus as uniform as space conditions permit. When axial flow fans are installed ,in ducts, provisions may be made to install the driving motor outside by employing slots in the duct to permit a belt drive from motor to fan sheave, or by extending, the shaft for a directconnected motor placed outside of a Y fitting or elbow in the duct system.
The forward-curved multiblade fan and the backward-curved type are used extensively in heating, ventilating, and air conditioning work. The forward-curved type has a low peripheral speed and a large capacity. (See Fig. 2.) The point of maximum efficiency for this fan occurs near the point of maximum pressure. The static pressure drops consistently from the point of maximum efficiency to full open operation. The power curve rises continuously from low to peak capacity .and, if reasonable care is exercised in calculating resistance, a moderate reserve in power in the motor selection will prevent overloading.
The backward-sloped, type includes the full backward-curved blade and the double-curved blade having a forward-curved heel and a backwardcurved tip. _ This type has steep pressure curves, non-overloading power characteristics, and relatively high speed (see Fig. 3). This fan operates at a peripheral speed approximately 175 to 200 per cent of that of the forward-curved multiblade fan for like performance. Pressure curves for this type begin to drop at very low capacity, with the most rapid drop beginning at about 60 per cent of wide open volume. The steep portions of the pressure curves tend to produce nearly constant capacity under changing pressures. Where wide fluctuations in demand occur, especially where the regulation is obtained by damper control and particularly through by-passes, this type of fan is desirable to prevent overloading of motor. The maximum power requirement occurs at about the maximum efficiency. Consequently a motor selected to carry the load at this point will be of sufficient capacity to drive the fan over its full range of capacities at a given speed. The high speed of this type makes it adaptable for direct connected electric motor drives.
Between the extremes of the forward and backward curved blade type centrifugal fans there exists a number of modified designs differing in angularity and in the shape of the blades. Characteristic curves of these -types show varying degrees of similarity to the curves in Figs. 2 and 3.
SYSTEM CHARACTERISTICS
Any ventilating system consisting of duct work, heaters, air washers, filters, etc., has a system characteristic which is individual to that system and is independent of any fan which may be applied to the system. This characteristic may be expressed in curve form in exactly the same manner that fan characteristics may be shown. Typical system characteristic curves are shown as A, B and C in Fig. 4. These curves are drawn to
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follow the simple parabolic law in which the static pressure or resistance to flow of air varies as the square of the volume flowing through the system. Heating and ventilating systems follow this law very closely and' no serious error is introduced by its use.
When a constant speed fan curve for a given size fan is super-imposed upon a system characteristic curve, the relation between the two is at once apparent. The only point common to the two curves is the point at the intersection of the system characteristic curve and the fan character istic curve, and it is at this point that the combination will operate. In Fig. 4, system characteristic curves A, B and C cross the fan character istic curve at points X, Y and Z. The fan whose curve is shown, when applied to systems having characteristic curves A, B and C, will deliver 10,000, 13,000 or 16,400 cfm respectively.
The curves in Fig. 4 also illustrate the effect of errors which may be made in calculating the resistance of a ventilating system. For instance, if a given system requires 13,000 cfm and the resistance to flow of the system has been computed as 1.25 in. static pressure, such a system would be represented by system characteristic curve B in Fig. 4. If a 100 per cent error had been made and the resistance were 2.5 in. instead of 1.25 in., then the system characteristic would be as shown in curve A and would cross the fan curve at 10,000 cfm. Such an error would cause the flow of air to be decreased from a design volume of 13,000 cfm to 10,000 cfm. If the resistance to flow had been over estimated and the resistance actually were 0.625 in., the system characteristic curve would be as shown in curve C and the fan would deliver 16,400 cfm to the system instead of the design volume of 13,000 cfm.
In this example extreme errors have been selected to emphasize the effect the square function of the system characteristic has in maintaining the fan performance within comparatively narrow limits. In the first