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FILE NAM E: Westinghouse Pennsylvania Archives (W H PA ) DATE: 1960-1971 DOC#: W HPA005 DOCUMENT DESCRIPTION: W H Lester Plant Documents Westinghouse Lester 1962 punch card for steam division plant Operation/Hazard/Control Measure matrix 1971 field report investigating smoke and fumes 1970 summary of investigation 1968 field report 1964 summary of dust study investigation 1965 field report 1965 lab report of free silica dust 1964 union newsletter article 1964 field reports investigating welder lung case 1962 & 1963 field reports 1962 & 1963 lab reports Probable 1961 or 1963 Operation/Hazard/Control Measure matrix with remarks asbestos dust documented for mixing asbestos, making asbestos rolls, sewing asbestos blankets, cutting and sewing asbestos sheets 1960 summary of investigation with asbestos spray documented for soundproofing and insulation boiler casting Wf 9 I f > f f y, _____ I COMMONWEALTH OF PENNSYLVANIA DEPARTMENT OF HEALTH D iv is io n of I n d u s t r ia l H y g ie n e I* * t COUNTY KanJwax!alphas!TH PLANT INFORMATION RECORD y.'o3tlnrhouso loct.rlc Corporation ( Steam Division) ADDRESS Los tor Branch, P. 0. Philadelphia 13 PROoOnUCT Lester, Pennsylvania Steam Turbines W *S v PCMON Carl 2. Morris, Supervisor Accident Provention P H Y S IC IA N I Alt' *? - jfnv * d e n t is t ( none NURSE Seo Attached Sheet SAFETY SUPERVISO R Carl E. Merri3 i V .. M O M < flWO411 , Spiker (Headquarters In' Pittsburg}) rw J*4 INSURANCE CARRIER Self insured LEGAL OWNER V/ostinghouse Electric Corporation-1 RECOMMENDATIONS Seo attached sheet REMARKS Seo attached 3heot K l .-, ------- Inspection Aug. 13- 27/1962 Szabo MEASURES LIST H AZARD S ANO C O N TRO L M EASU RES ON R E V ER SE SID E suwvtr CONTROL CONTROL MEASURE s Vd Receiving Dopt. I Cut off saw a stool.wood.paper.dust _______ dermatitis________ stool,dust,cutting oil alat_ dermatitis. general w n H letton personal hygiene ' ' general ventn ahi nn p p r sonai hygiene ea', machining donartHbn.t_fbuildings Q-P,.., R f Si lathes________ L I boriti;;.mill__ L cut offsaw stool dust domatiti a J___ general ventilation personal hyg1ena ________- furru-cs (2) host. CO.COg gas .enclosed operation r a s Circa 1500^________ dermatltls_____ shot blasting iroom stool,silica dust .personal hygiene__ nolso alr. line respirator___ grinding steel,silicon car- ldo dust dermatitis local exhaust personal hygiene I protective coatinr red lead oxide raint respirators'______ ploranti mist Thimmer vapor ftmist g moral ventilation degreasing trichloroethylene general ventilation vaDor and mist respirators i I chinning r - ^ -- dermatltls Steel dust, noise dermatitis personal hygiene general ventilation personal hygiene ! welding electric Ace ty ieno Hell arc -`ubmerged Arc ) Iron oxide fumes,U.V.,1 .R. welder's helmet ( heat, ozone.CO.CO? pas general ventilation ( Oxides of nitrogen pfexible ho3e ) fiorides ( local exhaust Heat treating gas boated l^OO3!'1 Oil quenching boat, CO,COp gas dermatitis heat,C0,C0o gas smoke, oil~mist encloe ed operation personal bwieno general ventilation dermatitis personal hygiene sano blasting units silica dust noise enclosed,locally exhaust od air line respirators nitritine* units ammonia ga3, hydrogen local exhaust cals oath furnaces and nitrogen gas oiu-hton'3 liquid heat ventilation enclosed "HD'mlst vapor local exhaust dermatitis personal hygiene j tool cutting & grind - steol dust,silicon .general vont.11 nt.1 nn 1 in,g shop carbide dust, noise _dermatitis____________ .personal hygiene chrome Plating tank-- _chromic acid mist___ ... local exhaust _ coronate vapor & mist_______ _ __de.rmaii-tla_________ personal hygine .HydridsUisak._________ hydride 3alt fumes ______ heat, dermatitis JLC_exhaust__________ personS.1 ' H J 22.093 R E V . 8-70 COMMONWEALTH OF PEN N SYLV AN IA . DEPARTMENT OF HEALTH ( R E G IO N ___________ ________ OCCUPATIONAL H EA LT H PROO. MFO. OR S E R V IC E . steam turbines D A TE OF A C T IV IT Y 12-15-71 o ?7i71 1-4-72 FIELD ACTIVITY REPORT (Occupational Health) ' Comnl f l in t 82.05- PLANT Westinghouse Electric Corporation Lester Power Generation Dlv. ADDRESS ZIP CODE TELEPH O N E Lester 19113 595-2362 PERSON IN TERVIEW ED T IT LE Andrew Porto, Mel Whittington; Shop Steward; Suttv. A c c id e i it and Prevention EM PLO YEES IND. COOE COUNTY m ale fem ale t o t a l 8600 35 D e l. - 23 PUNCH CARD yes @ no Q FOLDER yes 0 n o 0 N.S.N. YES 0 NO 1 0 PURPOSE: INVEST.: SURVEY: INSP.:PRELIM.: F.U.jCONF.; VISIT; OTHER_______ R E A S O N : S E L F - IN IT .; P.D. R E P :: C O M PL .: R E Q U E S T : s o u r c e _____ M r A P o r t g - SAM PLES C O LLECTED _________________ (NO. & KINO) DETERM . M A D E_______________________ (NO. & KIND) M ED ICAL - O.O. R E P O R T E D , NO. & K IN D . SPECIFIC HAZARD OR CONDITION W O RKERS EXPOSED RECOM M ENDATIONS AND R EM A RK S RECOM M ENDATIONS W RITTEN .. V E R B A L TOTAL TOTAL | YES A CCO M PLISH ED NO IN PRO G. Smoke-fume 600 velding fume 80 B-plant, C-aisle pending investigation R-9-3-71 make-up air 12-15-71 Mr. Porto called concerning the following: Smoke and fumes are escaping from the adjoining forge shop into the blade shop (where he works). Ke has put in two grievances but no action has been taken by the company. Mr. Porto was asked to submit compaoint in writing. Due to previous contact with plant concernin this area investigation will be scheduled before receiving written complaint. 12-22-71- Visited plant Talked with Mr. Whittington who said plant was only working mne-half day because of Christmas holiday. Porto not working during visit. Only one hammer was working in forge shop. At this time the forge shop did not appear to present any problem. The forge shop has 5 furnances (gas) with thermal exhausts, 6 forge hammers and a Salt bath 61850. The shop is scheduled to be phased out by the end of 1973. It seems that the problem is as follows: The building would be comparable to a split level with the forge shop the single level and the blade shop and another machining area on the double area. OVER Reprodu Leo Carey .W IN S . A.O -r. ''V> MR mup Westinghouse Electric Corporation 12-15-71, 12-22-71,1-^-72 It seems that this other machine shop which is above tne blade shop is serviced by ventilation system with a large capacity. This creates a negative pressure in the rest cf the building. Air flow is from the forge shop thru the blade shop to the 2nd floor machine shpp. In effect this brings any contaminants generated in forge shop into blade shop thu3 the complaint. Since forge shop was not in full operation another visit will be necessary. 1-4-72 ,".,v .*' ,. 4-.-. I.H. revisited plant to speak with Hr. Porto and get more information on the complaint. Also recieved a written petition-type complaint concerning this area (copy attached). Porto complained of gas and smoke in the blade shop coming form the forge shop. He said he and others have experienced watery eyes and severe headaches. He also noted that manufactured tolls left in the area become coated. There are tow furnaces in the area (gas-fired) and these along with a <Radiac" saving operation contributes to the bpoblem. According to the union they have repeatedly filed grievances to no avail. Also mentioned by Porto was the fact that the employees in the forge shop itself had filed complainst. Other areas which contribute to the problem include a welder (day shift) with no ventilation and pickle tanks using HC1, HjSO^, HNO^.(145-160) Smoke is generated in the forge shop when hammers hit blade. There is a buildup of smoke in the area and this passes into the blade shop. The company plans to install additional general dilution ventilation .and tight swinging doors between the forge and blade shop. Without the benefit of all information on the capacity of the ventilation systems in the building to be submitted at later date by company I.H. feels problem is due to negative pressure (lack of make-up air), and/or insufficient general dilution ventilation in the forge area. At this time appropriate reocmmendations will be made (make-up air, additional GDVetc), and surveys may be conducted at the hammers for smoke and in the entire area for CO. The union has requested a copy of any report to the company. ''** jv 1? Also questioned Whittington about status of recommendation of 9/3/71 concerning make-up air being supplied to the B-plant, C-aisle welding area. He said that bids were being received at this time for the engineering aspects of the system. '. <?<::. . - . . V . 1-13-72 !* I'1 Received additional information (copy attached) requested from the company concerning dimensions of areas in question and capacities of ventilation systems serving these areas. Further information regarding make-up air to these areas still needed for complete evaluation. Company will be contacted for this information. Reproduction of an Origin#) Record O ff I .R::yr- Q Mr. Leon Gonshor *'' ' Of ^/.r /*v ilfoWartiK&rr iuvj- We the undersigned;;Employees of the blade and tool shop Westing house Corp. do call upon you to investigate the following; A. Excessive smoke emissions from the forge shop into other areas of the blade shop. | B. Salt pot furnaces in the forge shop unequipped with ? exhaust blowers. C. Excessive gas fumes escaping from gas fire furnaces. D. Improper ventilation throughout the blade shop. We would greatly appreciate your looking into these matters as soon a3 it is possible: G j t M \ i, O' (UL> ! X, i u a. e. s' N L H - J600 0NWEALTH orPENN T H O M A S W. G E O R G E S , JR SECRETARY Of HEALTH D EPARTM EN T F HEALTH ' 1400 Most Spring Carden Street Philadelphia, Pennsylvania I9I30 ' , t (215) 233 6730 . ' Karch 5, 1970 Westinghouse Electric Corporation V Steam Division '`..i v^'HiPlf Lester, Pennsylvania I9II3 ,4 t v<| * Attention: Mr. X. Whittington Supervisor/Accident Prevention Gentlemen: 7-3-r3 % -i"" , : ,,'HV^' ! > V . ?/!? ' ! Pleaso notify this office within 30 day3 concerning the st taken to carry out these recommendations. ' Our Hygienic Information Guide entitled "Ventilation" as revised, are enclosed Very truly yours .closures Leon T. Gonsiior Regional Industrial Hygienis Human Services - Region I H I M . 19003 " t v . 12 R EG IO N _ _____ VI PROD. MPG. 0 SER V IC E Stoam Turbines DATE OF A C T IV IT Y . W 68 . v j K W t i R <*'*--> COMMONWEALTH OF PEN N SY LV A N IA | DEPARTMENT OF HEALTH O C C U PA TIO N AL H EA LT H (A FIELD ACTIVITY REPORT EM PLO YEES MAie_ F E M A L E -----T O T A L m$ Q Q Q COUNTY D clavax# INO. CO D E 3500 PLA N T V>e8tinghous* Electric Co,, Steam Division A00RE5$ Lester, Pa. PERSON IN T ER V IEW ED ,,,, jffl , *. -'{i"-3 '\-j l' 4V 'K& iynpitfc** .'j */* 1' ` 219113, PHONE , 2 L5-595-23.62 T IT LE _ ( SaJftjr Engineer P U R P O S E : IN V E S T .: S U R V E Y ; IN S P E C T .: P R E L IM .: F.u .: C O N F .t V rflT l O.O. R E P .; C O M PL.: R E Q U E S T : SO U RC E S P E C IF IC H A ZA RD OR CO NDITIO N WORKERS EX POSE0 S ilica dust None r e c o m m e n d a t io n s W RITTEN - - - V E R B A L YES A C C O M PLISH ED NO IN P R O G . See i emarki *v) ' ^ 3& 5vT :>:7 > V > - , i( SAM PLES C O LLEC TED . T h u lk (NO. A KINO) s e t tle d d u st d e t e r m . m a d e ___________________ INO. A KINO) TOTAL TOTAL M ED IC A L - O.D. R E P O R T E D , NO. A KIND PUNCH CARD S NO FOLDER tes N u R E MARKS" A visit vas made to the above plant to collect samples for Ron Richards. ... t . . '/ . ; Reproriuc. if* - ' t VX ; t B Y . W. Chrostek WINS. 9 ^ h Commonwealth o f P e n n sy lv a n ia ' # '. , Department o f H ealth ` DIVISION o r OCCUPATIONAL HEALTH '. i . V ^ ; Report of Surrey t'yoVs.**^ >k.y3&`3\ Vostinghouse Electric .Corporatloi . Etbaa Division . ' '' Leater, Pennsylvania f ; '* ;&-t ''JV* s, medical supervision, receiving annual1ehet'X-r*y examination,VAn approved . . "i gaged in eand blasting for approximately half of.hia working day. - ' '* a rlcinity of the abrasive blasting unit.by means w* Muimci., M&. Jwt . f v . *was used as tne collecting medium, .Dust counts were mace microscopically v**' "> .,r>, ' ' . ...... . ... . . ;a standardised light-field technique and the resulte are given in Table 1. - -1 . .. . . . . A particle sise determination was made^microscopically on an additional air ' . . * 7 . ' . i I V 1, - y ' 1 ' . . ' ' sample collected with a membrane filter,..The result (Table 2) indicates that the . . - A sample of settled airborne dust was collected in the sand blasting rea, * v 4: - /' "*' * " -. ,,U H.' , _l -'1' ^ .'V; Thlo ample vea Analyzed for free silica content and the reault la presented in 'P \ '. ' ' .* . 1 1 ' 4 1' ' ' ** ` ' ** a ' * V i * ' Table 3, The threshold limit value for dust, based on exposure for an 8-hour working day, is determined from this datum by the formula! Threshold limit value, in millions of particles per cubic foot of air, 4; 250 r 1, % free silica +5 v ^ ty<* YT ' ' - V i K " ' - > '" <.: . f 'V" 1 "V." ' ' v ~ : - /&.' -, * ' v ` 'fr`i! ' J P n S ',VR'A'-1* $#/? V ,. < ?W; .*( 2. .'-y1 , ;,V< 5;: ' .*V .lV> i r t f jVv f.i Tabi 1 Location - 1 A " " ' * .;f* /i I mn ... Si* v *<:s*v% * \*j *f' . . V . " * . * - /*....*.*v i . % v> .*.v> ;/,V- .y ;' 1 ,<.* ,<* . ;*.. * - /- *-v. . :t *** .irtiA ' V:(4'V ' v- _r. '/s;fv..-VtI ' K - 350 PA Mister /. Tftblo 2 Location Cccmonvrsalth o f Pennsylvania . Dopartnent o f Health, DIYZ3I 0N CF OCCUPATIONAL HEALTH '':; f;-v ^.SU.B.U raaUnfhpas# Electric Corporation " "* 8W .D ir iiio n Lester, Pwcnsylvania ' n ,,-!J Jr j^xas - -'4. -'.Vfc/J *A-. Median psaarrttiicit'clM Standard Deviation ,V.OV Sand blasting area ... U" building . * * 3 m$m 0.,7 1.&0 r'> . VL'VfTa-; t ,V/..' & M M 3& m m i li/li ?5<1V ^ '.*1 * A. li.fOfc't* VST.-v-s Spti :. : :f ;s?pfcs;*>*?+Vf plwfPi viP* *,* . ... v Ui. w;r,1 j. - '0ps:Ti-ft pigpM ISi&&SE rzcwm*. * ;?. -4;ri* fS R S i t-ffv Table 3 Sand blasting area "D" building ' i P * T.' . CooTorwoalth o f Penn*ylTania Department o f H ealth DIVISION c r OCCUPATIONAL HEALTH ;; Free. Siiia Content Of Duet ; Us,-/;''??-'r'.-'V'.vvS'",.'S; yeaW hgy^g Kleotxla Corporat ' 8team D lvlei'on ." ' teater; Pennsylrtbla;;.? mmM >Yee,Illa ; (percent) U?l8%0' mliliml ySurvey* >v^v/t> w r ,4-> far?. ' '& '"Paul'..Kennedy Induatrial.Hjrgieniet . ; 1 vv r 'fifafytr K<*:r'Sbv S; Prjiufyi' *\''w'* ':-.`,, V v ; :;;-V. ;'> . J f t ;. /*v r. 'JW* . * /> A -y.*fc.^-At>*vsav*?1* f :1 "J f`%'- ' ': -i A survey was conduoted on to fluoride survey was prevention, This plant for >^ ^u*s*r M V / r * * C * a V y . v*. 4* < ' was also included In that report and will not t>a Included,here* , ' -' i J *>A Membrane filters were utilized to collectsimples Of the work'Atmosphere for * . . 1'**> vr i:...AV- * ... * ''\i * re-evaluation of fluoride exposures* In addition, aliquot portions of these samples i > -Offt l r<, It 'welding' helmet ' V-H' At present^ the con^ary planning w ipttdiijrthe .general-dilution ventilation . \ ' > .. P i X ' system In this building in an effort to redude moke concentration. Induetrial- t/v4*v -S' " - ; . *: < hygiene personnel are available to dieeuft* any question' tliit night' arise with regtrdv/. - to thia modification. , "Vv V .. X ' S . % 'v .k. j.< rJ*A* ; i x. -v .>-f -if'-* r , **.>. i:, 4 .. .*. 2 v ' /vk;*. ' t - . .V ` Accumulations of sand ver* notad throughout th* sand blasting axa.. This area ij {'*h r %'j V /f-. , -V^ . >** <*1 , ".1 v , '.. * , r. , R * : - ;.. ! < ' should bo cleaned and a periodie housekeeping program established to prerent these accumulations from being - - -- - ' , : ''' ' - *' '-* '' ' respirators pneumoconiosia-producing dust .Tables and free , Jv<* ' V \'-K*` - 'ytir> - if " tf A' i '- ''. v, ..>/'i rr# Tabla 3 Location . Sand blasting area "3 building CcBBsoiwoalth of Pennsylvania %' Departant of Bealth'.'jts DI7XSI0N CP OCCDPATIOKAL HEALE ... - `r-:; -, Dust Coofeealfatioa*. *& . . " >; f Division Lostor s A ip w t K.1S4 Dust ' '(millions of partielss.por cabio foot of ir) \i.Ri emarks wM'Wmm - - - - ----- Oeneral.ti.r i.n vici.nViaty of* , : | : ' 3.9 y y-y'- '. Vir^Jr in and blei Threshold limit value, based on exposure > . .V. . ..;. 4,5 million partilos per./Pablo foot of air. !'. -- <* r.,! >srv<i V msm . . . .; ss^ i /V ;4 iJ-r. Table f Location Sand blasting area "3" building Median particle eixo : (microns) , 1.63 . : vi> v V ' fcV.V* *' *S' ' ' K * * J >-7r >i | ' :V'V 'TWiV; J^V- ,-V. \V^V,.... i r a M g l f i v l ' r t T ->>'. -a , MipS^ . wip `i'-*.5vV':' --i.-" r .- 1 *,. . .* a ^ M **'*#* mmm. .-*- *>^m X .V-tv* * ^*TSv. , '>v;;'v'':.i: --^- _D a Table 5 Source of asmple Ssni blanting area *B" building. Cotomonwoalth'.of#inn*ylt*nU Department Of Haalth v-,. ..* DIY33IQS OF CCCUPATICKAL H^LTH * ',.i ; '. Free Silio* Content of Do*t i ' 4 .,- .. Steam TUvielcti leater, .Pocnaylvenia . Free silica (percent) Vi .." > ? vi*-v.*. 1<. , V y . O f.iW> .-'i.v-r,';- ! - ^ 7 V5iS : |^ * ^y.-: ';1a * - i t ,?T f.# : .murCbrt.k Paul Kennedy Gerald Kaxnarnld : . 5 ' XndcetrUl Rygieniate It '.tA ' . <.v'- e/lfctvn ot kftrs :;rs/.cf.2 `'KEorou ,M| BECEIAED PROD. M FC. OR SE R V IC E Steam turbino 3/16/65 V. WBSTINSKCUSS ELECTRIC c o r p o r a t i o n COM M ONW EALTH OF P E N N SY LV A N IA DEPARTM EN T OF HEALTH O C C U P A T IO N A L H E A LT H FIELD ACTIVITY REPORT A O D REtt TTOTKR :im s il v a n ia . p e r s o n in t e r v i e w e d M r. C a r l M ftrrn s_________ PU R P O SE : IN V E S T .: SU R V EY ; IN S P EC T .; P R E L IM .; F.U .: CONE, R E A S O N : S E L F - IN IT .; O .O . R E P . ; C O M P L .; R E Q U E S T : S O U R C E title_BupenriLsor-of-accldaut. H r. Cart M erris -prevantiorv S P E C IF IC H A ZA R D OR CO N D ITIO N W ORKERS 1 EXPO SED R EC O M M EN D A TIO N S W R IT T EN -- V E R B A L YES A fffly p i itw rn NO IN PWOO. Silica - 0 building 2 1. Keep door to sand blastine unit closi d Iron oxide and fluoride B bldg. Silica B bids. 2 . Require operator to wear approved to respiratory pretention. 3. Periodic maintenance program. k Instruct employes in proper .nparatl;ID ____ of Chelsea blowers 16 dust. to fluoride, to iron otaria, 6- n-lUna T O T A L , D E T ER M . MAOE (NO. A KINDI M ED IC A L 16 dust. 36- fluoride. 34 Iron oxide. 6- sH m TOTAI R E M A R K S Punch card and folder on file,__A survey for dust. Iron mrlrie and n m r d d a wa. conducted at this plant on 12/30/65- (over) Paul Kennedy PUNCH CARO Mr. Kerris requested a separate report for the dust survey conducted in the U building. Recommendations Nos. 1. 2 and 3 w e >*ade in that report. The remai of the recommendations are in the survey report for the "3" building. Recormendatlons (Continued) Maintenance program for Chelsea blowers. Enclose sand chute. Housekeeping program Wear respiratory protection during emptying of bag house Periodic maintenance program for sand blasting rooms. W COMMONWEALTN OF PEN N SYLVAN IA . i] DEPARTMENT OF HEALTH / ' \ U OCCUPATIONAL HEALTH k\ (/V SAMPLE AND LABORATORY REPORT REGION DATI COLLECTED. OATS SUBM ITTED-- NAME OF COMPANY Vestinghoucjt.Electric Co. PROOUCT MANUFACTURED Turbinas COLLECTED BY Paul Kannadj ;r" M ATERIAL SAMPLEO . Dust - Bulk Scapi C O LLEC T IO N MEDIUM H.A. SUBSTAN CE* L IK E L Y TO IN T E R F E R E AND L IK E L Y TO B E P R ES EN T APPARATUS _ . IAt ANALYSIS D ESIRED % free Silica COMMENTS All fampio thould havi r r r j high Irti silica contanti REGION SAMPLE NUMBER LAB. SAMPLE NUMBER m -k 874-A 875-A 876-4 T-913 T-914 T-915 T-916 SAMPLIHO LOCATION AND O PERATIO N AIN VO LU M I LABORATORY R IS U L T I '* *. % free Silica Spent end froa blasting unit *B* building -- 69 Rafter eenple - "B" building , 50% Spent sand from blasting unit - *U" building -- 60% Rafter saaple - "U* building *<? '* <. "** , ' - ; 66% . - . > . .i.V A ,.vTr\ iif .y . C. Dovnes DATE REC'D. DATE TYPED OATE SUBM ITTED TO REQ UESTINO ACENCY. LOCAL 107, UNITED U C 1R IC AI FAOIO AHO MACHINC WORKERS OF AMERICA 1.21, No 7 710 E. Old Strwt, Eulngion, Pt. ' November 20, 1966 1964 In Review The venr I'HU ha Ini-n a \rn r of autinn and decision by onr mher*. It Ii.o Ixfii a year tin t has awn the nuxsing of tlic last the big tlirev that planned ami executed tlic inlaimms 1014 month ike of 1vi-WSP With the passing of Mr. M. B. Wilcox coos an era of strife, itred and mistrust, 10 Jfars of walkouts, furlimtih and a progiam emplose lianavsment iincs|inded l>y any other company or by c Wrstiuglio'isc Company against cny ether single plant. We nnot fortell what the future Imlils Inst it can't be any wurso. can on1\' cot Ix-ttcr. This year lias set n a nesv layoff tenninnlogy liom; Tlic selective solf. This is where production increases but service people art id off. Then tin- cninpany attempts to get o llar pcoj/Ui including oduction |seopli! to tale up the slack! This led to ,i shutdown ami the prevention of wholesale job m,Inning lliis year, it also led to another shutdown to protect ntoritv and bumping rights ft brought alsout the disciplinary >inw-b * -hief st(*s.ifi| ,,ml anotln-r shutdown. It lias (seen a ar til nmuv problems. ., UNJ6M M ON A llllV fS Ibis lus also Imon the your when automation has come to the i. I'hil.l. plant. Sttcli now machines as the two-headed I,,ihr Tape ill press. Tlio company slotted this ut l.alior Grade A. Through gotiations it later ss-ent to Labor Grade 9. Installed also was the eight station machine in '.V building. ,|s ttiachine lias swell different heads taking the place of seven ffemit milling machines nr in other words replacing seven men. ic eighth stulinn is the njier.itor who keeps inserting blades in it fixtures and a finished blade d im e s out every seven minutes. wu I a Ivor Grndi in mi n uperate this machine on ach shift Tho VTstU'd. r e p U e l wrt 1.!> tir.il 7. In heavy manufacturing, new side entry machine was set up. Two Labor Grade It) men isrrute this machine hut again the cutting time has been drastically ceded up. New tape controlled il/dl presses, vertical boring mills, thread illers. thread grinders and many others liavc been introduced into ie shops, all increasing production and all with classification robleins. Operators must learn controls all over again and new achiulng techniques. But tho company rarely moves on giving a ghcr rate and continually attempts to downgrade the skill .solved. O k t C O M P A N Y SPITE We base ceil llie xnnpany" lung arm reach Into the military rvlir. the lunernl parlor and on vacation beaches to snatch pay i retaliation for l)w actions of others. During a shutdown they m y deatli leave pay, military pws and s.icitioo pay However, there has been utk encouraging feature since the pnihire of Mr. W'ilcox. T h ro has been moro willingness to jcuss jirohlems when they u.c in the budding stage and thus solve them lieforc they espiodo. Tliere is a less do-it-or-clse tltudc on the part of the company which tends to decrease nslori. Tliere have been many grievances put through since the first f the year. Some were brought to a successful conclusion and iany were not. All of us are realistiu enough to know that Wcstingouse is far from a philanthropic organization. We dn hope however hat in the years to come they look with more fairness from their ory tower on those whom they employ and attempt to give proper ltd just redrest to their grievances. n o n 1IRPGRTR31T I B lw * *e N e v a m lx r 11 and D x . m b a r I I nominations for tho follow ing o ffk o t In tho Local Union will bo opom Fr* sJsi.nl otinots AaprosonlorNo Oonoral Com m its* (3) Vico Pnw id.nl Financial Sacrotary ft.cording Sacrotary Trvstoo (1) Sargaant-al-Arm s (2). Nom inating potilions, obtalnablo at tho union offico, rxjviro 2S signaturat by mombars in good Handing. ELECTION DATE: JANUARY , 1965 ANNUAL STEWARDS BANQUET DECEMBER 5 More than 900 ahop aiewajda committee member, a c c o m p a n y their wive, will be feted 107 U E i t the U nion Dec. S. on 8t t , Ail preparalloiy.Jfd liiei k ifu sl banquet w vr^bo irt iPandlr/i*oyJthe Local's JcUfiTtaIndianl^CogipUitte and w llP u iclyg^ 'a SkJqrvJiow and m usic to i ^ ^ p r orommobty, y k t 6:JO P M . Ttia Banqi ` * Local 107*s traditional V H of ia n kiiif Ute s iv v stewasrTddsi ?Vnncd the commltloo members for the time, Interest, paliessee and sacrifice they render day In and day out throuahout the year io r the local'a t.GOO member. Tfca iisnual Local lit UK McmkervAlp Card la r.4y far diitrlkol>n and will kt malted to lk< memtxrs h.mes thta month. T ho irajlet ->l*o A n n u a l Card will bo wod (ar Idontlflratlan la union e-sotioni a* a s the xaart- srtr card w kkh It la raplaolns far lb s first time. Health & Safety Welders Act to Clean Air Sewer In B Plant The foul and stagnant atmoaphar* of B H i m , where the welder a r * concentrated. ht been i n tndurtnc grievance of ilk w o rk 's? In that a rt* It became an l*u# a * aln when the moke, chemical fume and duet hung and loitered 11 through the plant on r r r r n t ;n'Jjr7 day and made a aewer of the atmoephar*. la prerlou* ditpmU% w H \ the e a iPny an t h b ptrm m lm l h e a lth fcajant. m an ag rm rn l r i ^ l d< la U # grievance only h the mew d e cided lo lake a V roeibar n w m r e s ile d In m m f w l w w aw l i i eem pny,i pert t# clear I k i k I j m r e m e f hlnwrr-K a n d c a h a tn l fa -- . M anagem ent' indifference to th b cimdltKin m m a r in g the health of! thne working in the area was rn-j couraged when ample* of tho alri were aualvicd by agent* o f thej Pennsylvania Dept of Health w! couple of year* ago an d ahown tc be tolerable by stand ard * act by ttv tau T EST IN C O N C LU SIVE In the hour prevlou* to the teat, however, little weldtn* had beat done and (he danger of air pollution w u far ) than normally. N or had the Kate tc a tm pennit uthneeiirr workday outfitted in suffT<ocatm g welder suits and mask*. T w o week go (be welder b ad cause once more to lake W lonx breather together, and they did. W hile this Infuriated the manage ment, It recuperated the welder from th r ifl-rffret* of the tew'ljt&gcloudi of im part air. T h e breather had the effect also getting m anagem ent to prom hc of improved way of clearing the at mosphere. Awaiting this Improve ment besides Lite welder*, which ta to be undertaken an y day now. are the men working at other occupa tion in the area who are equally affected by the bad w orking condi tion. U nion wkdom die (a tea: -When Vt*a .Not Safe-- S lo p !" OM INATIONS NOW OPEN FOR UNION OFFICES HIM- IfOOJ J/V. 10/60 regVon VII COMMONWEALTH O F PEN N SY LV A N IA DEPARTM ENT OF HEALTH O C C U P A T IO N A L H EA LT H OATe FIELD ACTIVITY REPORT TOTAL TEETIIICSOVSS ELECTRIC c o r p o r a t i o n Lester, Pennsylvania ptwOH m T e w vie w e o ar Carl Ferris TiTL P U R P O SE: IN V EST .j SU R V EY ; IN SP EC T .; P R ELIM .; F.U .; C O RF.; V ISIT ; A P R E A S O N : S E L F - IN I T . ; 0 .0 . R E P . ; C O M P L .; R E Q U E S T ; S O U R C E _____________ C. Verris Supervisor, Accident Prevention S P E C IF IC H AZARD OR CO N O ITIO N Class dust W O RKERS EXPO SED RECO M M EN D ATIO N S W R IT T EN -- V E R B A L _________ A r r n u R t i i w m _____ YES NO IN P P O O . 1. Request approval for air recircula- tion system in H E Bldg. TOTAL TOTAL M EO IC A L ________ 0 .0 . R E P O R T E D , NO. A KIND . requested to give appraisal of health hazard associated wi with abrasive (glass beads) blast room in H. E. Bldg over GONSHCR Unit located at column 0-21+ "Vacu-Blast Room" .a. Room is 10' x 10' x l1*'. Air enters room r room, downdraft thru grates in floor to cyclone ition in colder weather. 70* of work from outside 2" each, and 2 glove arrangements) and 30* of work a (Pangbqryi,respirators, BM 1915 and M S A , B M 1926) 2.3 area. See letter* of l l f a l & i for additional HIM- 19003 R E V . 10/S2 V I I R E G IO N P R O D . M E O . OR S E R V I C E COMMONWEALTH OF PEN N SYLVAN IA DEPARTMENT OF HEALTH OCCUPATIONAL HEALTH OATE PLANT V /19/6U I w Westin g h o u s e Electric Co. FIELD ACTIVITY REPORT AODRESS- -peboh interviewed T r l - C ou n t v H o s p i t a l P U R P O S E : IN V E S T .: S U R V E Y : IN S P E C T .i P R E L IM .; P .U .l tO N P ., Q U IT . REA SO N : S E L F - IN IT .; 0 .0 . R E P .; C O M PL.; R E Q U E ST ; SO U R C E t it l e EM PLOYEEI M A LE ___ FEM ALE . TOTAL _ S pringfield S P E C IF IC H A ZARO OR CO N D ITIO N W i l l i a m B. Osborn W O RK ERS EXPO SEO who had t een RECO M M EN D ATIO N S a welder in the above conroanv __________A C E .Q M P I I t H F n NO IN PRO O . allegedly from "v elder*a 1 Jriniz : i e l d SAM PLES CO LLECTEO (NO. A K IN O ) D ET ER M .M A D E (NO. A KIN O ) M ED IC A L 0 .0 . R E P O R T E O . NO. A KINO ..a,.Sho r t l y b e f ore Dr> D a t t o l i left the D i v l 8 lon h0 r e q u e s t e d me investigate the case of W i l l i a m B. Ogborn. u TOTAL. .T O T A L to ------------- P U N C H C A R o C ) YE S Q NO FO LO ER In the h o s p i t a l r e c o r d it wa s indicated that this m a n h a d vorked as a welder for a long time in the Westinghouse Electric Company, Lester, Pennsylvania. In reviewing the records of six hospitalizations, the first in July 1 9 6 1 and the last ended on September 30 196ij. w i t h his death, I conoludo that the cause of death was multiple myeloma, a fatal neoplastic disease of the bone. There was no indication that this man suffered from an occupational disease. An interview with Dr. Levin, pathologist at the Metropolitan Hospital, Philadelphia'# who conducted the autopsy, confirmed this conclusion. Therefore, n o further investigation is indicated on thi3 case. . * I OA 501 7 fi2 COMMONWEALTH Or PENNSYLVANIA October 2l\., 1963 SUBJECT William B. Ogborn - Deceased 1*21 Sutton Avenue Polscm File FROM John A. Dattoli,. M.D. , Chief Plant Health Services Section vr y vf E ` GftZ' Qhief* Data Handling Section of the Division cf Lata irocessing, Bureau of Administration and Management brought up the attached death certificate, and since they c^uld ccd el.drs lung as the caus- of death, Dr. W. Schwartz owner of Tri-County Hospital, Springfield, Pennsylvania ' telephone iiSUb-2000, ws contacted and he stated the iiflr,.- v, . microlithiasis. However, the mleroecoplc seeJlcne hee teen proeossed ae yet; once these are done he may submit an amended or corrected certificate of death. * UDmit an fATfKge3tl drM?t I ,contact D r * McGowan of Collingdale telephone LUdlcw 6-1919 who was the individual'! private physician for further information. private JADrdk REC'D. CERT. ON BURIAL PERMIT ISSUED 9 JOHN G. DAVIS, 23 23 & -i na* **l" O ' " 2 -3 2 4H* r * a O i. c E.^rf o <> r . w : co o "t3 ow- >5 .ooz x< c >; p - C-x V.1 V n I m s TO O O I* ~ | g>g* ^ u.Z* m > -o O 5ZO*'_ n :TJ _ n it z O " ti 's- -a *>*> I o CO CO Tv VO *. "4f I ON V34 l V.f COMMONWEALTH O f PEN N SYLVA N IA R EG IO N v x A DEPARTMENT OP HEALTH OCCUPATIONAL HEALTH P R 00. MFO. OR SE R V IC E Steam turbines FIELD ACTIVITY REPORT DATE PLANT W -T ! ~ J Ib'bAfli-------------- ?. k " * \) Westinghouse E l e c t r i c Company Lester % ' ,v 1 v rR .PERSONINTERVIEWED______ Pari E. M errls-------- P U R P O S E : IN V E S T .; S U R V E Y ; IN S P E C T .; P R E L IM .; P.U .| CO N P.j V lSIT j A P REA SO N : S E L P - IN IT .; 0 .0 . R E P .J C O M PL.I R E Q U E ST } SO U RC E _ _ _ _ TITH S a f e t y S u p e rin te n d e n t S P E C IF IC H AZARO OR CO N D ITIO N W ORKERS EXPO SED T.pflri ovid * fllmeR Hercury vapor- Labeling i 5000 r RECO M M EN D ATIO N S W R IT T EN -- V E R E A L 1. D iscontinue e a tin g * smoking In b abb it shop 2 . C le a n u p s p ille d mercury 3. Improve housekeeping In base ' ment o f o ld b u i l d i n g U.' Label a l l containers o f aolv _______ A r r n u * \ YES NO X - X :nts n w r a ____ IN P R O . X Hone TOTAL Mercury vapor (70) REM A RKS None P.C. & fo ld e r on f i l e ViRlt~wae* made' to determ ine compliance with recommendations Szabo-Qonshor made ' - . - , HIM-t002 R E V . 4/S9 qp co m m o n w ealth o f p c n n iy l v a n ia \ DEPARTMENT OF HEALTH OCCUPATIOHAL HEALTH SAMPLE AND LABORATORY REPORT HEOION. -SU DATE COLLECTEDD A T I S U B M IT T E D --- l l - f l - 6 2 NAME OF COMPANY louse Electric Company Lestar PRODUCT MANUFACTURED M ATERIAL SAM PLED APPARATUS V o lle c ted by A rt4 A 4 c ____________________________ M i d g e t A t e n ^ a ^ C O L L E C T IO N MEOIUM ANALYSIS DESIRED Tp4ngar O o n s h o p -- S t a b o --------------------------- D i s t i l l a d v s t w r ------------------------SUBSTANCES L IK E L Y TO IN T E R F E R E AND L IK E L Y TO B E PR ESEN T H C l , H H O . , H ^ S O i _________________ COMMENTS REGION SAMPLE NUMBER LAB. SAMPLE NUMBER SAMPLING LOCATION AND OPERATION ' 3 8 9 - 2 3 - 7 1 0 VuHatie & nitrie d d t*nk -*.?v/iV'vN' f /i^ A IR VOLUME eu. f t . 3.10 LABORATORY RESULT* H d ppa HNO., . 0.5 HD w r u ? 3-741 391-2 3-742 SsilfnHa e3d tank HCl & ni trio ftOd tank 2-ftO 2-9Q H .n . v .n . (H BO, 1 H .n . 392-2 3-7A3 HCl & nitric acid tank 3.00 1 2 .1 N .D . 393-2 3-745 BLA N K - 2 - 391-2 3-716 KC1 and nitric acid tank 21.5 23.1 N .D . 395-2 8-746 396-2 5-717 397-2 5-718 398-2 3--719 HCl and nitric acid tank Sulfuric acid tank HCl and nitric acid tank 23.5. ... 3.1 H.D. 30.0 u 30.20 H.D. ( H j S O . ) 16.5 H.D. . - 0- n |d -1 R EPO R T OF ANALYSIS Analysis - delay caused by need for special chemical for recently received. Results previously reported via phone# det'n*. Chemical just J. Hills, S.R. Watts I2-II-62/2-I3-63 .p cT p ^ r " m W d -(2-1A-63)--- Typed"-" S & ----- -------C-HE'MIST tM 'U S B ELECTRIC CORP Lead pot Lead pot for heat heating of tools Erect'ng 5: testing Jacket show load oxide furtos, boat CO, CO2 gas dermatitis heat,C0,C02 gas lead oxide fumo3 f dermatitis local exhaust personal hygiene charcoal surface general ventilation personal hygiene sheering; rolling((of jackets punching) steel dust noise dermatitis general ventilation personal hygiene mixing asbestos mixing ceramic fibre putting asbestos & ceramic fibre mixture on jackets local exhaust local exhaust local exhaust and general ventilation making asbestos rolls asbestos sewing asbestos ulankets asbestos cutting and 3ewing asbestos asbestos 3i.eots assembly of large turbines) testing turbines d welding electric) i acetylene ( U Heliarc ) 0 du3t dust dust general ventilation general ventilation general ventilation, personal hygiene personal hygiene Welder's helmet general ventilation chipping grinding painting pump testing pit hot soda dip tank soldering 1!?0-50 60-U0 (g-) steel dust, noise general ventilation silicon carbide dust local ventilation dermatitis personal hygiene rex*, lead paint pijflent general ventilation mist silicon vapor^S: mist respirators dermatitis personal hygiene oil mist, dermatitis general ventilation personal hygiene caustic soda mist, vapor local exhaust dermatitis . personal hygiene lead and tin oxide fumes hydrochloric acid mist, HCL general ventilation gas, dermatitis personal hygiene Fabricating and Welding Department Machining: lathes n steel dust drill press cutting oil mist boring J dormatis general ventilation personal hygiene millin, Wheelabrator steel dust, cutting oil mist, dermatitis steel dust noise general ventilation personal hygiene enclosed operation chipping grinding dermatitis enclosed op. local exhaust air line reap genoral ventilation & local exhaust personal hygiene WESTINGHOUSE W C TRIC CORPORATION cleaning pufccs mineral spirits vapor- & mist respirators, gen.Vent, dermatitis personal hygiene painting paint piquents mist thinner vapor 3c.mist respirators general ventilation sand blasting (3) steel & silica dust noise enclosed op. local exh. air line^respirators multiple burning tables(6) iron oxide fumes general ventilation heat, CO, C02 gas Welding: electric) ace tylene holiarc submerged arc dual 3hi eld (C0 2 ) iron oxide fumes ,00,05,.^ U.V.I.R., heat, ozone oxides of nitrogen fluorides, smoke portable exhaust welder's helmet general ventilation oil & pumo testing unit Ca ^ e `atif^=-furnaces (3) gas 12^0- l600F oil mist dermatitis heat,CO,C02 gas dermatitis general ventilation personal hygiene enclosed operation personal hygiene Furnace relining silica du3t dermatitis Balconie division ( Y/orks engineering) repirators, gen. vent, personal hygiene repair gear castings Lathes) drill presses( boring mills iron oxide fumes steel dust, noise, if i. steel dust cutting oil mist noise dermatitis general ventilation dermatitis personal hygiene general ventilation personal hygiene sand blasting (we t) grinding polishing chipping silica dust steel dust, noise steel dust, silicon carbide dust dermatitis, noise steel dust, noise dermatitis enclosed, local exhaust v/et operation general ventilation local exhaust personal hygiene general ventilation personal hygiene Welding: Electric Acetylene Reliare silicon submerged arc Detailed machiinen? cleaning tank (caustic soda) Dye coat'ng lead soldering 3c brasing Kolcno tank n gas h eated 900 F iron oxide fumes U.V. I. R. ozone heat, C0,C02 Gas fluorides, smoke oxides of nitrogen general ventilation portable local exhaust welder's helmet dermatitis cutting oil mist, caustic soda mi3t dermatitis steel dye piquing mists * vap-r-^)"ittist lead & tin oxide fumes IIG1 gas, hydrochloric acid mist caustic soda mist dermatitis, heat,C0 ,C02 personal hygiene dust general ventilation general vontilation (personal hygiene -Local exhaust general ventilation peneral ventilation local exhaust & gas personal hygiene ELECTRIC CORPORATION dermatitis personal hygiene Babbit shop. Lead molting pot 600OF gas heat Babbit pot (2) load oxide fumes gen. vent. C0,C0o gas.heat, dermatitis personal lead, tin ^copper,antimony oxide fumes, CO, C02 gas Gen. vent., thermostat l_?50 F gas heat Pouring Coating in centrifugal machine Grinding of castings heat, dermatitis Personal hygiene lead, tin, copper,antimony, oxide fumes,heat,dermatitis General ventilation dermatitis, heat, lead, Personal hygiene tin, copper, antimony, oxide fumes .. Enclosed operation dermatitis, noise, heat,tin, antimony, copper alloy, steel dust ' 1Local exhaust SMALL TURBINE DIVISION Lathes Drill presses Boring mills Horizontal ) Vertical ) Planer Welding Electric Acetylene Hellarc Submerged arc Chipping Grinding Wax coating 1A0 F electric Dip tank (steam heated) Degreasing ) Cleaning parts) Portable sand blasting units shot blasting Burning tables steel dust, cutting oil mist, dermatitis steel dust, cuttingol?. wist, dermatitis steel dust, cutting oil mist, dermatitis ' Steel dust, noise, dermatitis Iron oxide fumes Ozone, U.V., I.R.,C0,CO2 gas heat, fluorides, smoke, oxides of nitrogen Steel dust, noise, dermatitis Steel & silicon carbide dermatitis, noise wax mist, heat, dermatitis dust Oaklte 77 $lst dermatitis mineral spirits vapor & mist dermatitis kerosene vapor & mist steel & silica dust noise steel dust _ noise iron oxide fumes, heat, CO. C02 gas, smoke General ventilation Personal hygiene General ventilation Personal hygiene . General ventilation Personal hygiene General ventilation Personal hygiene Welder's helmet General and portable exhaust ventilation, General ventilation Personal hygiene Local exhaust, Personal hygiene Canopy hood Personal hygiene General ventilation Personal hygiene General ventilation Personal hygiene General ventilation Enclosed, local exhaust, porthole to work -Enclosed operation airt line respirators General ventilation /V.v.-A'y... . ...... -5- WESTINGHOUSE ELE^ilC CORPORATION Electrlc furnace (heat treated) 1000 F Kerosene dip tank Spray painting Small turbine erecting V .<*-; W . '* . ... LV . / ' . heat, Iron oxide 'fumes, Enclosed operation '--r,:r ^^1^ 6 .k*tr - * .. ' . .* dermatitis Personal hygiene Kerosene vapor & mist General ventilation dermatitis Personal hygiene Paint plgmentsmlsts Locally exhausted Thinner vapor & mist - rif * '* Spray booth V`* y and testing: See erecting and testing described previously BLADE SHOP ' 1 . I Tool grinding Steel & silicon carbide dust dermatitis, noise Drill press, Steel dust, cutting oil mist, lathes, boring dermatitis mill, grinding, - -. *.*V s chipp_i_ng, sound blasting (portable) silica dust sa-'d noise Lift fork trucks CO, C02 gas, smoke, (electric & gasoline) noise Polishing Steel dust Brazing Dermatitis r , Lead & tin fumes Dip Tank heat, dermatitis "Vantrol Dip" mist Kerosene vapor & mist Welding dermatitis Electric Iron oxide fumes Hellarc U.V., I.R., ozone, fluorides, Acetylene heat, smoke, CO, C02 gas Submerged arc Oxides of Nitrogen Forging Furnaces (l600 F) Rolling mill Heating ovens (900-1000-2350 F) Oil quenching Iron oxide fi Heat, smoke, dermat Steel dust dermatitis, nol CO, C02 gas, heat, dermatitis CO, C02 gas heat, smoke, oil dust, mist Local exhaust vent. Personal hygiene General ventilation Personal hygiene ""iV. 'fr v ,* t * Enclosed, local exhaust General ventilation Local exhaust vent. Personal hygiene General ventilation Personal hygiene General ventilation Personal hygiene I Welder's helmet General and portable local exhaust ventilatlo^ > * <!> ,f'& General ventilation .. Personal hygiene General ventilation Personal hygiene General ventilation Personal hygiene General ventilation Polishing Buffing Grinding Steel & Silicon dust, noise dermatitis Annealing furnaces 1600 F for small ll-1300u F for large Cleaning tanks (caustic soda) CO, C02 gas, heat smoke, dermatitis Caustic soda mist dermatitis Local exhaust vent. Personal hygiene Local exhaust Enclosed - personal hygiene Local exhaust Personal hygiene -7- W^TINGHOUSE ELECTRIC CORP. Multiple burning table Cut-off saw Grit blasting Heat treating and. shrinking!! 1300 P) (gas heated) __Sooad- blasting >c w d Weldings Electric Acetylene Hellarc Submerged arc Dual Bhleld iron oxide fumes, CO, C02 gas, heat, smoke Steel dust, cuttlngoil mist, dermatitis Steel dust Noise CO, C02 gas, 6moke, he*t dermatitis * Silica & steel dust noise i. ' Iron oxide fumes U.V., I.R., ozone, heat, smoke, fluorides, CO, C02 gas, oxides of nitrogen General ventilation General ventilation Personal hygiene Enclosed, local exhaust, resp. L0C*1 ^Thotjcf; Enclosed operation Personal hyglehe Enclosed op,,local exhaust, airline resp. General and portable local exhaust gentilatloi welder's helmet High temperature treating (2000 P) (Gas heated) Assembly Iron oxide fumes heat, smoke, CO, C02 gas dermatitis Dermatitis Enclosed operation Personal hygiene Personal hygiene WELDING ENOINEERS TESTING LABORATORY Welding Electric Hellarc Acetylene Dual shield Submerged arc Iron oxide fumes, heat, U.V., Ozone, I.R., ozone, smoke, CO, C02 gas, fluorides, oxides of nitrogen Welder s helmet General and flexible hose exhaust ventllatior Chipping Grinding Polishing Steel dust, noise, silicon carbide dust dermatitis General and local exhaust ventilation, personal hygiene Coffee pot Electrode treating furnace(electric 600 P) Heat, CO, C02 gas.caffeln Heat Dermatitis 4 cups a day General ventilation Personal hygiene BLADE AND TOOL PILOT LINE Selllte stripping Lathe Drill press Boring mill Welding Electrie,acetylene hellarc Chipping Dermatitis Derxtured ethyl alcohol vapor and mist steel dust, noise cutting oil mist dermatitis Iron oxide fumes, heat, ozone, U.V., I.R., smoke, CO, C02 gas, fluorides, Oxides of nitrogen Steel dust, noise Personal hygiene General ventilation General ventilation Personal hygiene General and flexible hose lcal ventilation Welder s helmet General ventilation 98 db 37a WE^NGHOUSE ELEC. CORP. )90 ; . Grinding Metal cleaning Small furnace (gas 600 F) Steel dust, noise, dermatitis, silicon carbide Kerosene vapor & mist ' dermatitis Heat, CO, C02 gas dermatitis dust Local exhaust, Personal hygiene General ventilation Personal hygiene Enclosed op.,General ventilation, Personal hygiene WOOD SH(DP AND CARPENTER SHOP Saw, planer, Sender Drill press Paint booth Paint mixing Joiner Wood dust, noise Wood, silicon carbide dust Wood dust holse paint pigments mist, thinner vapor & mist dermatitis Paint pigments mist thinner vapor & mist, dermatitis Pipe Shop : Local exhaust ventilatloi Local exhaust vent. Local exhaust Local exhaust vent. Personal hygiene General ventilation Metal saw,drill pfcess, lathe Threader Laths Weldlng Electric Acetylene Hellarc Steel dust, cutting oil mist, dermatitis Steel dust cutting oil mist . v- Iron oxide fumes, CO, C02 gas, U.V., I.R., oxone, heat,, oxides of nitrogen, smoke . General ventilation Personal hygiene General ventilation Welder's helmet, . General & flexible hose, local exhaust vent. Metal cleaning Soldering (60-^0, 50-50, 95-5) B plant powerhouse (Gas fired) Mineral spirits vapor * mist dermatitis Lead & tin oxide fumes, HC1 gas, HC1 acid mist, Noise, CO, C02 gas, dermatitis,heat,steam Gen. vent., respirators, Personal hygiene General ventilation sporadic operation 91-92 db Enclosed GARAGE AND TRANSPORTATION MAINTENANCE Battery charging H2S04 mist S03-S02 gas, dermatitis Rust removing Dun-Rite Rust Remover vapor & mist Steam cleaning Heat, steam dermatitis Drill press Steel dust, noise lathe,boring mill cutting oil mist, dermatitis Metal parts cleaning Trichloroethylene vapor & mist, dermatitis Spray painting Paint pigment mist Thinner vapor 4 mist Repair work Dermatitis General ventilation Personal hygiene General ventilation General ventilation Personal hygiene General ventilation Sporadic operation Personal hygiene General ventilation Personal hygiene Respirators General ventilation Personal hygiene -9- 0STINOHOUSE ELEC. COBP. . -- i- ; ' . .V- -, ' *'1 ?** '^ J'J4 M sion .*. ^v-Ky - ' ; , y ; ;; < * *.. - jfe'`r> . Experimental welding: Iron oxide fumes, U.V., I.R., heat, ozone, CO., C02 gas, oxides of !J2 ' ' ' 1,V j .i . ' f/. -j ' Chemical testing laboratory dermatitis solvents vapor 4 mist Physical testing laboratory \ General * local exhaust ventilation, welder s helmet ... Personal hygiene Lab. hoods (Metallurgical Lab.) Tank cleaning: PHOTOGRAPHIC DEPARTMENT Steel dust Dermatitis Solvents vapor Dermatitis General ventilation Personal hygiene Airline respirators Personal hyglehe Blue Print Offset printing Circular saw Band saw PATTERN gas . Dermatitis A 4 W duplicating fluid (methanol > - Vapor 4 mist,dermatitis SHOP . Local exhaust Personal hygiene Enclosed Personal hygiene Planer, Joiner, sander Spray painting lacquer bj. paint pigments mist thinner vapor & mist dermatitis Local exnaust oootn i _______i i_______ WELDER'S TRAININO CENTER Welding Electric Hellarc Acetylene Submerged arc Dual shield . ; /' ; Iron oxide fumes, heat, Flexible hose 4 local U.V., I.R., CO, C02 gas, exhaust ventilation ozone, oxides of nitrogen, Welder's helmet argon. . Dripping Grinding Silver soldering Heating oven electric 250 G Steel, silicon carbide dust noise, dermatitis (10^ db) .1y {.*c.''`v *.r^r Sliver, nickel, blsmouth, oxide fumes, Handy flux mist Heat, dermatitis General ventilation Personal hygiene 1 ' General ventilation . jwJa Gen. vent., personal hygiene Welding: Electric Hellarc Filling manometers RESEARCH 4 DEVELOPMENT LABORATORY Iron oxide fumes, U.V., I.R., heat, ozone, CO, C02 gas, oxides of nitrogen Mercury vapor ?/.-7iv t'it. , Welder s helmet, Flexible hose exhaust ventilation General ventilation -10- WE^CNGHOUSE ELEC. CORP. Performance testing: noise noise levels Tl03db) Ear muffs & helmet with built In Intercom system General machine shop dermatitis Personal hygiene Weldlng: Electric Iron oxide fumes, Welder's helmet, Acetylene U.V., I.R., heat, ozone, General & flexible hose Hellarc CO,C02 gas, oxides of exhaust ventilation Submerged arc nitrogen t J. ' V ' ' > . , . . Dripping, grinding Steel, silicon carbide dust, General ventilation noise (102 db) .. **VW<y-!S V* ;.*** .' lathe, drill press, Steel dust, cutting oil mist, General ventilation dermatitis Personal hygiene EXPERIMENTAL LABORATORY Degreaser Cleaning recovered mercury Grinding Metal saw Testing room Sodium nitrite tank Spray painting Spray cleaning Trichloroethylene vapor & mist Water Jacket dermatitis Personal hygiene Mercury vapor & mist General ventilation . Steel, silicon carbide dust, General ventilation noise (not In operation) Steel dust, cutting oil mist, General ventilation dermatitis Personal hygiene Dermatitis Personal hygiene Sodium nitrite mist General ventilation Dermatitis Personal hygiene Paints pigments mist Local exhaust booth lhInner vapor & mist Dermatitis Personal hygiene Servicing pressure gauges Welding: Electric Acetylene Hellarc Mercury vapor & mist Iron oxide fumes, U.V., I.R., Ozone, heat, CO, C02 gas, oxides of N2 General ventilation General ventilation Welder's helmet MEDICAL DEPARTMENT PERSONNEL Physicians John Seedor, M.D. Director Frank Llpclus, M.C. Full time Roman Ulane, M.D. Full time Ell Pronchlk (Optometrist) Part John Blizzard, M.D. Part time Luis Patron, M.D. Relief Nurses Dorothy A. favls, R.N. full time Catherine McMellln,R.N. full time time Helen Huet, R.N. full time Mary D. Getz, R.N. full time Helen Helsler, R.N. Relief Elizabeth Carr, R.N, Relief Helene Rasparan, R.N., Relief X-RAY TECHNICIAN Dorothy Edwards, R.T f u ll time 35Q Nor PA iHistoricc.< REMARKS Heavy Machining Manufacturing of largo turbine parts takes place here. Cutting oil used Include products from Texaco, Sun Oil, Sinclair, Atlantic, Mobil. A bacteria count on a special Vantroi soup mix revealed 3 million organisms per cc of oil. Degreasing done by spraying or brushing Alk-Trl (The Dow Chemical Company) Mineral Spirits or trichloroethylene on these large Items and let It evaporate. Employees are supplied with BM approved respirators, gloves, and other protective clothing. Chemical Cathrldge: BM#2301 Airlines BM #1926 Salt bath furnaces contain Houghton heat treating salt "Liquid Heat ND". Classification on these baths are given on a spearate sheet. Gas fired lead pots for heat treating of tools are equipped with either canopy type hoods or w ith a coal topping. Employees exposed to lead are given periodic medical examinations. Local exhaust ventilation systems are under the control of Works Engineering which get monthlycheck over. The numerous exhaust ventilation on grinders checked by the Industrial hygienists kept a steady 800 cfm rate. Labeling of containers was not carried out. Solvents were seen In many places in coke bottles, coffee cans, glasses, etc. An organized program of labeling and the use of approved containers will be carried out in the near future. Balaconles: Under the direction of Works Engineering. Painting on smaller objects are done In spray booth, larger objects are painted on the work platform. New airless spray painting method developed by Works Engineering eliminate the mist problem. Paints used are all kinds (lacquer, enamel, etc.) from all major paint companies. Solvents toluol, xylol, minerai spirits, globe solvent "1609". The Apex Alkali Cleaning tank equipped with slot exhaust ventilation -- capacity 400 cfm. Kolane tank heated at 900 F used for surface treating. Controlled by local exhaust. Babbit shop was lead. All pots heated either by gas or electricity are controlled by thermostats at 650 or 750 F. Thermostats are periodically calibrated. The hot alloy poured centrlfugally. Floor cleaned up at the end of every shift. Survey for lead will be done here In the near future. ERECTING AND TESTINO Large turbine parts are assembled In the Jacket shop and tested. A 94 db general area noise was measured at the time of inspection. Periodic noise measurements were made all through the plant. Noise levels are over the 85 db level In about 90# of the plant. This department has conducted a noise survey already at this plant. Company makes noise surveys on her Remarks -12- W E S T I^O U S E ELECTRIC CORPORATION OWN, making efforts to establish a good noise control program. Pre-placement and periodic audlometrlc tests are given. Employees engaged in operations which produce noise levels over 105 db.. are equipped with helmets with muffs and build in Intercom system. Fab and Weld Shop B . Building Portable exhaust systems "octopus" available for all welding operations. Wheelabrator uses steel shots. Sound blasting room locally exhausted. Employees equipped with air line respirators. Some soldering done (60-40, 50-50, 95-5) using Handy Flux. Multiple burning tables are equipped with downdraft local exhaust ventilation system. General area noise measured: 92-94-96 db. At the end of the building hand blasting units are located. As a result of a survey conducted previously to evaluate employees' exposure to dust, the whole Fangborn dust collecting system has been moved outside. Mr. Merrls requested a follow-up survey to evaluate the effectiveness of th control measures. At the same location a number of annealing furnaces are located. They are gas heated, temperature range 1200 F- l600 F. Furnaces are rellgned as needed by the company's own raasonary group. Members of this group are Included In the yearly chest X-ray examination program. . .** ft * V. ' LjC .. . , .. . BLADE SHOP: Blades for the turbines are made here. Previous noise survey conducted by this departmen^revealed noise levels between 100-140 db. Llndberg annealing furnaces are heated by gas at 1600 F . Caustic soda cleaning tank contains Apex Alkali Compound RPS. Cold saw cutting department is Just what Its name Implies -- and noisy. t - tT'v - 1 * . ' '' Sand blasting, punch presses, grinding wheels, silver soldering, a*4. otheiyiobblesn performed by happy workers. It is noteworthy that all through the plant "Mobile horshoe pitching stations" are visible where employees can relieve tension. Salt baths similar to those on the separate sheet operating between I6500 F - 2350 F. are enclosed and locally exhausted. The pipe pickling house utilizes sulfuric acid which Is in long tanks or flown through the pipe with the aid of a "garden hose" type hose. The sodium room has large dip tanks for sodium hydride which Is made by breaking down ammonia and bubbling it through btfth containing metallic sodium. Under right conditions the hydrogen forms the sodium hydride with the sodium. The flow of material goes from here to a rinse tank, a 10^ hydrochloric acid dip tank at 160 F, a 10% solution of nitric acid dip tank, and a 10^ solution of sulfuric acid dip tank with cuprodlne make up powder In It. All tanks are at 160 F. Survey will be made here for mixed acid mist and various gases. SMALL TURBINE DIVISION Operations are identical to those of the large turbine division on a smaller scale. A dip tank contains 0AKITE 77# chipping 106 db. General area noise 92 db. 3 3 0 Nc id PA -13- . WES^WGHOUSE .. REMARKS-- 79Bw0HMRBnK. HEAT TRANSFER DEPARTMENT. U BUILDINO . . -v- . - ' '' '' - * Noise at hand grinding 99 db. At metal saw 10^1 db. Chipping 120-128 db. Spray painting of red lead. Gas furnaces for heat treating and shrinking 1300 F. ; Sand blasting. Building also houses the high and low temperature testing labs, welding engineer's testing lab. Blade and Tool pilot line. Wood 6hop Is in good condition. All wood working machinery equipped with local exhaust vent ilation. -'* y - . i'i">V" `r-'jii/.- -r'fy', , ..' v ' Vp: Pipe shop has unlabeled coke bottles containing solvents. General area noise 96db. Thegarage and transportation maintenance houses the company's two new Cadillac limousines. . ' Research and Development Laboratory and the experimental laboratory has the mercury problem. Large and numerous pressure gauges are filled at the site of Installation with spilled mercury all over the floor. Survey 'f` will be made when most^fthe spillage Is cleaned up. . : .... \ v r.^Wfcv ftiiW V; ' . *i r- Record turno i . tn ~ \ 'rio**J- - i ,- . - i~ ' . /./ '7 ^ - -7 j y. -^ ' / i ** ' ' * c>* *, . -it .A..^*, 7j o .-. #- M /iih SM 16 A :3 a V ri s o 'i I3 1 CL a alo. , --, W U ^ 0> A-i <3 *.s //c.r/?; c G fs tLttfHopf i // O ft " r/ c e ffo * - . " # // i Gas ; //te rn ie a a S /W II **. t ^ p Tifi? * , i 3 *Wseurn C ^ ion V. ' r ^ - z S /too* JLooJ ' " ! " ' *jj & .$&$$ . y . ` -. -vVM - y.>.:.yto;.-, r ., , 0ic>'F .1-4r - ... j * '. &;*.' .'-T^ 1 {A V i u w '- a /,.'y . \ i 7> 1 . ;. -;V'. \<W rpwc' hB* i /a* V ! ;*e Y 1 " !i " H o.T i a**-*?-'F ., .. . ' ' S f t l f - /*TH // " -;y ':*>( - . : i /. ' ~ . M ! P7^ : * *r ^sigir<` `kl.\-Hr*'&ifa 1*.O^V.% . `j y . . -r.vfe. : llo o 'r I ,V . /to* F 1 /?*<>'/* i*lT-C*7>1 $ ft i.7 - 0 / TH a ?r -/HP * i j HoS-HY**'? &#{ -->v i'r /i vV' V - ^ ( o o 'F 5 / tir- // ' V - . . Vad|V * T-<*y:?*:.^^ `v '.*-:'`i**.*^',?if..V;v'',Ti|Ar#'.?'V.''.^' -Av; ^ itu* GftTH f>(30 *A- *aS iS i iS o * F 1 . 1/ ti V 1 h n m ! V 11 i^ O //VsT /i*'-?use* r II USO */1 f . . t 1 L !* w HIH - 19002 R E V . I / S J NAME OF COMPANY COMMONWEALTH OF PC N N SYLVA H I DEPARTMENT OF HEALTH OCCUPATIONAL HEALTH SAMPLE AND LABORATORY REPORT ADORESS DATE CO LLEC TED D A T E S U B M I T T E D --D A T E R E C 'D IN LAB, PRODUCT MAN^CTUR^bine. MATERIAL SAMPLED COLLECTED BY Gonahor C O LLEC TIO N MEDIUM SUBSTANCES L IK E L Y TO IN T E R F E R E AND L IK E L Y TO B E P R E S E N T APPARATUS - A N A L Y ISIS rrc D e E S IR E S il a i c a COMMENTS REGION SAMPLE NUMBER LAB. SAMPLE NUMBER PA Misti SAMPLING LOCATION AND OPERATION *244-3 *2A5-3 **247-3 Blast unit Screen 5 feet high Window sill by "V" blast Sand before use Window sill behind large blast REPORT OF ANALYSIS Samples not sieved fer analysis Reported via phono 5--29--63 Particules too large for normal technique ANALYSIS BY OATE REC'D, P onovan, W atts DATE TYPED 6-3-63 5-2Ad CHEMIST, pa sv;' Commonwealth of Pennsylvania,: , , 350 North Street, : Department of Health PA Historical 6 D I V I S I o n o p ., o c c u p a t i o n a l N e a l t h v.: "-y '% 'r V-V* /.* : !' ' C/L ?lV At th requestt of Kr. Carl Morris, oafety director, a survey to determin ; I;.-;v $ 0 % * " ' - ;*? " * vapor coneantratior.: in ths Jacket shop was performed co September 2, I960. . . v * ' .' RECOMKSNDAncKS- . . m * Iren <*rrttrtl4mA titwt iM report' ' ' .- `T. ; ` ., ' ` V \ '' , This company waa engaged in the manufacture of large.boiler's** In' the fabrl- . * - ' V r" *. ' .v"-' ; ; f) % \ . ! > cation of parts, the .... ./-. aflf''-t'v -this could vary greatllyy,, depending on speoiklVork orders for this type of *orfc.<, v i HMHMHIBRN:)./ . ;v;v'v 'Vr^6^:vV:.^v - : The operation in'question is located in tho No. 3 shop.' The`spraying took " . place inside large partiellywenoloMdf v fu . -, **-&+** assumed to be satisfactory * \ x `C." ' areas of oonoom by means of a Davis Vapoteister. <(These aeasurementa generally* ' `fH' * " ` revealed small amounts of solvent .vapor concentration^' Higher levels were obtained - V V- O ' . . at the room housing the cut-off eavs. SinCe^no pd^so^nol exposure whs apparent in : , this room, this was not considered significant 'in itself; However, the assumption * . `) *' ; ' ' * - iV v ..is . 1 j v. 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