Document jpn9wBpnZmoVRDrXvkvKmxDy
2441(Automated,
EST. WGT.
KY.r9.Q7rQ-
33L5.0!
1080
LBS.
PKG.
c.v.
STD. HRS.
TIME
14 YC-2-B 93
Lo f.jif,
14 YC-2-B 93 4 Lot WM., --3&S*
14 YC-2-B 93 4 Lot
#
MAKING INSTRUCTIONS: BATCH UNIT
D.Vi
PROCESSES
| APPROVED BY
{ ) KY-907-D (0 EWK 12/12/77
O < ) j CG 12/13/77 ( ) ( ) MW 12/15/77
(\ ()
TYPED BY
F3 2/3/78 ~--~
/peffcp &
l ^ Ra c $
i/ _ 2^ "
Total Weight - 3480#
NON-BLEEDING
QUIPMENT
" 203 &
^^^KROLOR YELLOW MEDIUM
wtirRiii,S3f. (060- G) water into V-203
Pj in
USE UBS.
320
205
tA iJf-. .1 ' S'1'(/r s? :?`'/e>c~J *<s JWfTO. J*m/M.7
Qaifio in
.
Record: Start^^/S
.......................... Fin ................................
. Ci JfeofrS.. .... . . ... ,........................
Adj-to 70^-too of
6
Lot.............. 48 x 50
.. 4
Jr Pumo-'V-203 thru Homoa #3 at-48#2ge0 osi into V-205 When V-203 MTY, wash color thru Homoa at 1800-2200 osi usina
jr* minimum water ............ R$aw*P-V-205 Vol *4-'2-" & ad.i to 60" (2100 6)
Inspect Homoa strainer & clean if hecessarv
N CODE
ACCT. LBS.
32-D 320 YC-2-R 2400
RurflG"205.- ---S'
(514 G) water into SV & start aqitator ' _ ,
w -JLPump V-205 thru Homog at 4800-5200 psi into V
s i A J TW, Record: Time Start 10 00 Total Min
2 NOTE: If Homog pressure falls below 4800 psi, 3-wav valve
Jt / will recirculate slurrv to V-205 When V-205 MTY, run in 5" (240 G) water and d u h id thru Homoa
at 4800-5200 psi
JitSP . J.T CCP -
#7 (V-244& Press SV Cam Reset PB-set 22TC in Auto Remote .....
3 ----(Temperature is set at 190-194VF)
JnT4- Record levels and set Raw Materials Counter #1 as follows!
%11 LG (-/5
- preset #1
80 Gal .
15-A "160"'
"15 Set strike flow controllers as follows:
--a, 3FC10 (N-27rD Controller) in Manual
0.83 GPM
27-n 775 J
tr. 3FC20 (N-27-0 Water) in Manual Local
5.28 GPM
- -"c'. SSliO. (N-27-D/Wa ;er Ratio)
0.64
---nT 8FC10 (N-32-D Controller) in Manual
1.08 GPM
.32-0 1840
--<^rT^8FC?n (N-32-0 Water) in Manual 1 oral
4.47 GPM
(N-R2-n Water) in Remote
8FR10 (N-32-D/Water' Ratio)
0.83
!
MfratorSV Step PB %.SP Record Level 2 LG(^>4/
If below 35% follow solution
\. . rprrl .s i Y
.{QK-P*
& JMfkS^up procedure for N-27-D
G]CP l&S"4
LjljSyr SeCord:
(2470 pH
....................................
J Adj to ll.l-lT.3 using N-7-0 rfilutreH to 5%
i(*l'(iO parts water to"l part N-7-D)
--Siphon into SV Record: d H
Assume 50% ZZIXPSJ
7-D '1
.
Operator Step PB :'____________ ____ ___________--------- ----,--
---- ------1
'1
EQUIPMENT
pag e 2 c g 03 c o d e KY-907-D (D) es t . w g t . 3480
l bs.
SV SP ^
kP Step 06/39 - After heat tip Record? pH (@*,0 (9.5-10,0) -Switch 3FC20, 8FC10.8FC20 to Auto
&<
'Operator Step PB
CP ^ \J2r ~SP Step 10/43 - When 3FC20. 8FC10. 8FC20 water flows in limits
5 ._--**** Switch 3FC10 to Auto, Operator Step PB -*** SP SteD 11/44 - When 3FC10. 3FC20 flows in limits, switch
3FC20 to Remote
rff Operator Step.PB..
?a During strike,. Record pH & time as follows!
SP Step ...
............
.....................
V-243/V-244
..... pH
Range
Time
13/46 (30 min)
9.040.0 ?.'/
_______14/47 (60 min)
9.040.0
15/48 ( 2 hrs 1
9,040.0.. .. Vivb..
16/49 ( 2 hrs 25 mTni^9'r 9,0-10.0 "?/fit?
...... 17/50 (5 hrs Final) !3/qM7.5- 8.5"..'""51%''".....
NOTE:(1 If d H not as'specified notify Supervisor & note
in loo (2) If final pH is above 8.5. ad.i pH to 7.5-8.5 &
Record: pH_
Assume 78%
Sift in
^...............
... .........
302 ZML Add 17" (208 Gl water to V-302
6 Add & stir 2 min for S58
Assume 50%
PI ^25*-^ TJurinq strike pump into PT
7 _ ^Purop. In.... ........... . 3?.ump in
. _______________________
fff Stir 10 min with liahtning mixer for S39
,^Y>
,u't
356 Mrinq strike run'$8* f244 G) water into V*356
8 :5c
on steam
rto* ^Tyto 26fyT317 6V at m-ttm- 87-?AC
afr PijjnD PT mixture from S35 thru undersurface - ,> ffTsirthutor AFAP_____________. ............................. .............. nYf)\ -fifrfke PT with hot water from hot water mixer & pump in
off pump ./-**t* C
-8ffr 30 min at 47ft lff?OC-fRr S49
no npt shut off agitator
..... ... '.................................A .........
SV _44>
complete. heat SV to. 19S20O6F. in 540 min
& 'J<de2water line & discharge valves at stearate pump
SP 9
46^ ''tfaefTV-356 Discharoe valves to stearate Dump inlet 47^ 'Tppff*'water valve at stearate pump & run water thru
f^HSmog gfc 2900-31:00 psi. to sewer
48,' Jto^CHemoo water at 29O0-3iOO psi, open Homoa valt/e to 5V R rinse valve to sawer
49 ptiwjSdfatelv open stearate pump discharge valve.
>tfrn^en pump & Homoo V-356 to SV at 2900-3100 psi
*
.. 50
J2d^tlTlHnomSoVq
at 198-200F V-356 to SV.
. ... .. shut off
water
valve
at
(^tsratfikpump ASAP
51 '"WheivH5moq complete, rinse In V-356 with hot water
JYm hot water mixer
use N ACCT.
LBS.
CODE
LBS.
> 4Cy^j - y > yf
27-D 50 128-A 50
100 7-D 50
318 169-A 318 36 155-A 36 36 16fl-A 86
'
....
. ...........
....
. . ii i
DUP050093483
HQUIPMENT
pag e 3 c g 03 c o d e KY-907-D (D) es t .w g t . 3480
l bs.
SV .& $P
9
Con'T
Wjea^Si complete turn off Homoa & stearate DumD
at 198-200^
Sbtft^of.f. steam______________________ ... tJhetvS54 complete, Operator PB
__________ .
Record d KH -7 (3.3-3.7) .J'f^ecessarjL.ad, pH to _(3-3-3.7) (DOWN ONLY) Record- nH
NOTE: Disso ve extra N-15-A In water at 110-120% inUrum
^ Use. + 30 gal of water to 50# N-15-A. Stir SV 5 min
after each addition
.....
Run in N-7-D from S3t In 10-1? min & stir B min
Record* pH*^^(4,2-4.4) & if necessary ad.1 d H 4.2-4.4
& Record; ................
Assume 50%
(Dilute 10 narts water to 1 nart N-7-Dl ^Siphon N-7-) into SV
A*tcume 7fi%
Zd$L jQa^rator Steo PB jpK Operator Step PB
............. .
6/Z* Step 50 - Rat.ch complete
USE LBS.
__
FINISH
opt r
Time
SP Step Time
SP Step
#.y'.pm* ..... .. ....... an. vtf.pW.pft^..t..\... ......... ................a..*, -s j.j-'*J&i?,*;* r 2---
N CODE
15-A
7-D D7-D
.. .
ACCt. l bs;
. 1/ / 'r. 'u
\
i
Aj i
.. .. '
.
'H
*
.!
.
'* .... *
y - '*. j : * }-..........
" ' .M
*
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.... ............. ....... .............................. . -... .........................
........... , ..........
..................
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- $ . s
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DUP050093484
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rods*`T
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