Document jmpyZakyD4LJnno5GLDG1L582

ABD00313354 VINYL 1985 SAFETY PROGRAM I. Monthly Safety Meetings A. Have two meetings dedicated to writing and discussing Job Safety Analysis. B. Have one meeting discussing home safety and home emergency preparedness. C. Have the Safety Department give the required annual respirator training to provide shift-to-shift consistency. D. Prepare the monthly meetings so that there is more operator participation. E. Have a meeting to review the recently revised power failure procedure. II. On-Shift Meetings A. Develop the use of short on-shift meetings to discuss recent safety problems, operational problems and review new or existing procedures. B. These meetings would also be used to get operator feedback on developing operational problems. III. Training Needed A. Train the "A" operators to assist in permit procedures by learning to clear equipment and prepare for maintenance. B. Have a training session for the Shift Supervisors and Chief Operators on the VCM tank farm. This would cover the railcar unloading operation and environmental/safety systems at the tank farm. ABD00313355 s VINYL SAFETY REVIEW 1) 1984 REVIEW INJURIES b) VCN EXPOSURE 2) 198? DEPARTMENT GOALS 1) YARD SUPPORT 4i 1985 SAFETY PROGRAM H ABD00313356 VINYL INJURIES Lee Childers - 12/22/84 - OSHA - bruised/fractured heel and strained kneefell off ladder while trying to open valve. Mike Nathan - 7/9/84 <= 1 eves. OSHA - cut finger on insulation band - not wearing hi 1 tan Tb^eacjqill - 7/S,'84 - FA - got a bug in his eye. SarriiTiie Stokes - 8/2/84 - FA - Skinned his knee - Climbed up on the old unit dump bo; to open a valve. ABD00313357 DATE 84/01 NAME Reactor Operator Reactor Operator Lead Operator VINYL VCM EXPOSURE EXPOSURE 1.2 ppm-- respirator 1.4 ppn- respirator i.5ppm- no respirator Shift Supervisor 2.4ppm- respirator 84/02 Chief Operator 29.1 ppm-- respirator S4/03 Chief Operator 454 ppm-- respirator Reactor Operator 3.7 ppm-- no respirator Reactor Operator 84/04 Reactor Operator 1.6 ppm-- no respirator 1.4 ppm- respirator 34/35 Reactor operator Chief Operator 145-6 ppm- respirator 16 ppm- no respirator Reactor Operator Reactor Operator 1.8 ppm- respirator 6 ppm- no respirator Reactor Operator 3.7 ppm- no respirator Utility 13.7 ppm- respirator Yard Operator 2.5 ppm- respirator 84/06 Chief Operator 3.7 ppm- respirator Lead Operator Reactor Operator 4.8 ppm-- respirator 3.P ppm- -espvr-ator SOURCE Changing VCM filters in old unit. Conducting a VCM leak check in old unit. Worked in control rocm when pressurization was not working. Checking VCM filter packs in both units. Helping change VCM filter pack. Helping control emergency VCM release at tanr=: farm. Routine duties. No specific cause identified. Routine duties. Ng specific c*:.L.se identified. Check.ng for leaks m the old unit. Changing VCM filter packs. Disconnecting and unplugging lip seal line on D30G. Cnar.g i ng VuM r 111er pack . Routine duties. No specific cause found. Painted hanoraiis at incinerator and helped label breakers in Vil dryers. No cause found. Monitoring blend tank level during pore r-esin pump up. helped mechanics work cn Corkens at tank farm. Blocking in VCM pump with blown seal. Pumping pond rosin. Changing VCM filter Packs. Page 1 ABD00313358 DATE 84/08 84/09 34 /10 84/11 34/12 NAME Lead Operator Yard Operator Chief Operator Reactor Operator Reactor Operator Reactor Operator Utility Yard Operator Lead Operator Yard Operator Yard Operator Reactor Operator Reactor 0=er a 10r Reactor Operator Yard Operator Reactor Operator Yard Operator Reactor Operator EXPOSURE 1.3 ppm- no respirator 1.7 ppm- respirator 1.2 ppm- respirator 10. 1 ppm- no respirator 1.4 ppm- respirator 2.9 ppm- no respirator f 111 ppm- no respirator 2.6 ppm- respirator 2.2 ppm-- no respirator 1 _ ^ ppm- respirator 1.3 ppm- respirator 23.3 PFin- respirator 2.6 ppm- respirator 16.1 ppm- respirator 4.6 ppm- respirator 1.9 ppm-- respirator 2 ppm- respirator 1.7 ppm- respirator SOURCE Spent entire shift in control room. No cause found. Hook i ng/unhooki ng VCM rail cars ana workirg on Corken compressors. Chs.ngind VCM filter pack. Doing routine .job. No cause found. Sampling 745 reactor. Training another operator in old unit. No specific cause found. Training in old unit. To specific cause found. Ha0 k i n g / u n h a0 k i n 5 VCM rai1 cars. Working in vicinity of a VCM filter Pack being changed. Hock mg/unhc-ok ing VCM rai1 cars. K0 0 k ing / un h 0 !:: n g V CM raiicars. Changing VCM filter packs. Rinsing out Chem Wash lank. Changing VCM filfs" pack. Ho0 king/un h 0c kin g V CM raiIcars. Washing out Chem wash tank. Unloading VCM railcar-. Looking for leaks in the neo unit. Page