Document jmVKKO3bXORg0dZqvrgaG828N
FILE NAME Brakes BRK
DATE 1982 Nov 22
DOC BRK117
DOCUMENT DESCRIPTION NIOSH Report - Industrial Hygiene Summary of Asbestos Exposure Assessment For Brake Mechanics
INDUSTRIAL HYGIENE SUMMARY REPORT OF
ASBESTOS EXPOSURE ASSESSMENT FOR
BRAKE MECHANICS
REPORT WRITTEN BY Dennis R. Roberts
Ralph D. Zumwalde
DATE OF REPORT November 22 1982
~
REPORT 32.630 2.60
Industrial Hygiene Section Industrywide Studies Branch Division of Surveillance Hazard Evaluations and Field Studies .
National Institute for Occupational Safety and Health
Cincinnati Ohio
PRODUSED BY
U.S. DEPARTMENT OF COMMERCE
NATIONAL TECHNICAL INFORMATION SERVICE SPRINGFIELD WA 22161
-
ABSTRACT
In order to define the extent of gas and particulate emissions from
automotive brakes and clutches a combination separation and storage
collection system was devised Unique emissions collectors for both disc
and drum brakes and for a clutch were conceived designed and built as
the main embodiment of this instrumentation The hardware was installed installed
on a vehicle which was then driven through various test cycles to detar-
mine the extent and type of brake emissions generated at low and high
operating temperatures Traffic Test as well as
Typical driving conditions such as the more abusive driving conditions such as
Detroit fade
its were included
both
Typical
disc and
original equipment and aftermarket friction materials for
drum brakes were used in the tests Brake relines were
made to simulate typical consumer practices The brake emissions
generated were removed from the various collectors and mass balances were performed The particulates were processed and analyzed by a com
bination of optical and electron microscopy to ascertain the asbestos
content and the asbestos particle size distribution in the year debris
Comparisons drum brakes
of emissions
and original
from new and used friction materials dise and equipment and aftermarket materials were made
the Finally an estimate was made of
of the vehicles in the country of the asbestos is converted
the Lotal emission of ac tos by all
on the average more than 99.7 purcent
contribution to the atmosphere is 5060
pounds or 3.2 percent of the total asbestos emissions
111
ent eset welt
Hygiene Summary Report of Asbestos
Industrial Hygiene
Mechanics
Assessment Assessment for Brake
Exposure
National Inst for Occupational
U.S.
Cincinnati OH
Safety and Health
PB87-105433
22 Nov 82
U.S. Department of Commerce
National Technied formation Service
COMESCOMESCOMES
COMES
ey
rd
2
DOCUMENTATION 50277
1. REPORT
O. o
i
DOCUMENTATION DOCUMENTATION !
REPORT PAGE
Industrial Industrial
Assessment
Summary Report of Asbestos Exposure
Hygiene
Report No. IWS
for Brake Mechanics
7. R Aut. hen Roberts and R. D. Zumwalde
q Division SurvoefillaSncuerSuvrveiellaincelSurlveilaance nSucrveeillanceHazard Division of Health NIOSH U.S. Department Cincinnati Ohio
Evaluations and Field
and Human Services
1 PB87ENTE Asian Re
PB87 105438 105438
1 feenn
82/11/22 82/11/22 82/11/22
ry
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AS
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4
& Pestermnang Orgenszstsn foot.
32-4A
18 Prerent/T 200 (Were Unt me,
Studies
ol Gee or Gres e me
2
a
Ta, Lpomrerng Orgenusenn Reems ont Aderone
1s Tren of Reger & Purwd Caceres
Same as box 7
-
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1h Suswememery Hates
automotive collected and analyzed for both Time
ta Personal Personal Personal and
Personal and
general
area
air
samples were
fiber concentrations to which brake
Weighted Average TWA and peak asbwehsitloes on13t3h2e 2j1o4b Of the six facilities examined
mechanics
would
likely be
exposed
service
shops
three
were municipal
garages and one was & were determined from
two were
automotive brake
Asbestos fiber content and size
recommended limits
private fleet service g13arTaWAg'es determined for mechanics the NIOSH
micron
in
bulk samples Of the
micrometers
of 0.1 fibers centimeter
However even these
cleaning
USHA
methods produced fiber
length with the exception of vacuum cleaning all all
The OSILA ceiling
fibers standards
levels near
the
NIOSH recommended
ceiling which
when
is 0.5
air
cleaning was
used
The
tvice
and
clutch
NIOSH was exceeded Fibers
possible an area be designated
Vacuum cleaners
with posted signs concerning asbestos
danger be used for
repairs and servicing
air filter systems should
with high efficiency particulate
and clutch areas A
equipped
brake backing plates assemblies
cleaning the brake drums
should be initiated
protection program
personal protection respiratory
17. Dems ssntyue oe Queereeers
x
& Publication Publication NIOSH
Study IWS Region
Survey
Publication
NIOSH Author
Automobile Automobile repair
Asbestos Asbestos
6. COSATI fotasQrere
1h Awenettey Seen.
Gen 08-28.18
LS Security Close (The Reserd RS.esertty Close (Thee Puget
Jen mavens on Soruns
fi. Re. of Peeve
og
ms. rae
orreemas, poems ITT wns38
Supremes of Commnene
Se
DISCLAIMER does not constitute endorsement by
names or products
Mention of company
for Occupational Safety and Health
the National Institute
11
~
a
ABSTRACT
_
The National Institute for Occupational Safety and Health has conducted
to characterize airborne asbestos exposures and
industrial hygiene surveys
brake work practices for
mechanics Personal and general area air samples
were collected and analyzed for Time Weighted Average TWA and peak asbes-
Bulk samples were collected and analyzed for as-
tos fiber concentrations
ay
and
All
size All
samples were analyzed by
optical
CPT
bestos fiber content
microscopy TEM The TWA and peak exposure levels
and transmission electron
varied with the assembly cleaning methods and time required to perform
TWA's for mechanics exceeded NIOSH recommended
*
cleaning Eight of thirteen
standards of 0.1 fibers 5 um in length fibers but all were within
current Occupational Safety and Health Administration regulations 2 fi-
bers Fiber levels for all cleaning methods except vacuuming were
e neare the NIOSH recommended ceiling of 0.5 fibers Two of the peak san-
air cleaning was used had fiber levels that
ples collected when compressed exceeded the OSHA ceiling of 10 fibers General area TWA's were similar
for all facilities 0.05 to 0.25 fibers TEM analysis indicated lower
OPT in most samples and revealed that 80 of the fiber concentrations than
total fiber population
total
size was 1.7 um length
was 5 um long The geometric mean
anadnd0.1d5iaummetdeirameter TEM analysis
chrysotile fiber showed that 30
20 forsterite and 50 unknown The data of the fibers were chrysotile
show excessive brake assembly
asbestos fiber exposures during brake servicing cleaning therefore vacuum cleaning systems and
especially
NIOSH ap-
are recommended to reduce asbestos exposure proved respiratory protection
levels within NIOSH limits
111
F
ef ED Ae Rae OT
CONTENTS
Abstract
jocenee
eee
eeeee
eet
EEE EEE
iii
ECC
serene ceccecscscccsenccel
Linings Introduction
Brake Materials Products and Historical Development of
Usage csccecececsecenneceeeseesd Friction Products
Requirements for Brake and Manufacturing Processe
Types of Brake Linings
Practices History
Brake Lining and Repair and Maintenance
Surveyed ... 10
Selection of Facilities .10
of Brake Servicing Operations
Description
Sample Collection and Analysis Methods 11 Airborne Sampl ceee cccescss ecceveseel
Bulk Samples
Work
Practices Characterization
Compressed
Air
Characterization .13
Blow
Compressed Solvent Mist
.13
Dry Brushing tt
.13 het Brushing Brushing ... Squirt off .
ce cccccecvceceseeseld
Vacuum Cleaning cccsrcessseresececeefi
Discussion Survey Results and
15
Asbestos Exposure Levels
17 TEM Fiber Characteri
..... Bulk Brake Dust
scence eseeersces cee
Trace Metal Potential Health
Analysis Analysis 23
Effects from Asbestos Exposure .
25
Summary sees esse ee
26 Conclusion see
28
Recommendations seccceccececceccesrsersssensesesnees
se TT
Appendix References
of Individuals Facilities
Appendix Description
Procedures for Asbestos Brake
Recommended
Asbestos
Appendix and Clutch Servicing
. TABLES
Results es .16
.....
1. Fiber Air Sample
& Optical Microscopy Analysis
2. Comparison Between TEM
.20
ess
....... 3. Fiber Size
see ede
4 Trace Metal Analyses
!
INTRODUCTION
One of the objectives of the National Institute for Occupational Safety and Health NIOSH is to evaluate environmental exposures of working populations through industrial hygiene field surveys Accordingly NIOSH conducted comprehensive industrial hygiene surveys to characterize dust exposures
resulting from vehicle brake servicing operations make a thorough assess-
ment of work practices utilized and document the types of personal protective equipment used Of particular interest was the potential for ex-
to asbestos fibers which could be generated by these types of opera-
posure
tions Limited studies of workers involved in brake servicing have suggested that their related exposures may be associated with asbestos
diseases.,,
NIOSH estimates that a work force of 151,000 brake mechanics and garage
workers in the U.S. is potentially exposed to asbestos Potential exposures
are a result of 125 million pounds of asbestos used annually in the U.S.
for the production of brake friction materials Besides asbestos other
materials e.g. binders friction modifiers fillers are used in the manu-
facture of brake linings that can likewise have a potential for exposure
As noted in one study 30 materials and compounds that make up the
binders fiber reinforcers property modifiers etc. were identified during brake lining manufacturing
5
198
198
a
ei
{
i
i
*
BRAKE MATERIALS PRODUCTS AND USACE
Historical Development of Friction Products Products
of early automobile friction materials were relatively The requirements
minimal Passenger cars were light and
Brakes were of an external contracting
designed
type and
for low speed operations
utilized a variety of mate-
rials this included leather and impregnated cotton products which were
used along with wool
commonly
materials were first marketed
and felt In 1903 woven in the United States by
asbestos friction the Keasbey and
Pennsylvania Mattison Company of Ambler
Because of their superior heat
resistance and durability they rapidly increased in use and soon dominated
brakes continued to be the dominant product
the market The woven asbestos
used in automobiles cored asbestos
until about 1930. They typically contained yarn impregnated with drying oils such as
70 or more linseed and
bituminous material
Molded brake linings were developed in the early 1920's and gained increas-
ing use with the introduction of internal
tually all automobiles were equipped with
shoe brakes in 1927. By 1940 vir-
molded brake linings although
be used in trucks heavy equipment and for spewoven products continue to
The molded linings in use were cut to length usu-
cialized applications
and mounted on brake shoes using rivets Until ally by the manufacturer the mid 1920's brakes were only mounted on rear wheels however with the
development of internal shoes four wheel mountings soon became standard
As automobiles were designed for use at proved in both quality and performance
duced as fillers binders and friction
higher speeds brake linings in-
Various new materials were intro-
modifiers In 194 bonded brake
ee 6
ee oe
developed and soon accounted for approximately 40 of the orig-
linings were
In addition they rapidly dominated the reinal equipment brake market
of the considerable savings in labor during instal-
market because
placement disc brakes were introduced on American autoso-
lation In 1965 the first
biles and rapidly increased in use In 1975 virtually all original equipment
front wheel brakes of this type However because of less stringent cars had
and the difficulty of braking requirements
brakes to the disc configuration the rear
adapting mechanical wheel brakes on 95
parking of currently
sold cars are still of the drum variety
for Brake Linings
Requirements
coefficient of friction CF
A constant or slightly decreasing
perature up to values of from
about 1000 F 0.30 to 0.45
is required for an efficient brake are normally sought Lower values
with tem-
lining CF produce
brakes requiring
too sensitive to
excess pedal
pressure and
and those with higher values are pressure develop excess wear Ideally the desired
be maintained throughout the life of the lining frictional qualities should
chemical and physical physical changes occur in the material During braking
braking These changes may produce an increase
material at the
surfaces
fade in friction Satisfactory linings will fade
build or a decrease
but will return to their initial state
slightly upon repeated applications
upon cooling
A
is obviously desirable for economical and practical
Lov wear of the linings
be associated with the
However high wear resistance can considerations
reduction in the CF.
of the lining to glaze with a concomitant
tendency of the brake lining mate-
This can be overcome by allowing a slow alteration
4 CRED _
aes earmes ae can scams
SR
_
eee
ames
me me ee
ee
-1
rial to occur Pyrolysis of the organic binders and thermal decomposition of the chrysotile fibers under braking provide the necessary continuing renewal ofthe lining surface
The lining should be abrasive to the drum surface In addition to causing rapid drum wear abrasive linings score the drums which in turn leads
to a rapid wearing of the lining Drums made of cast iron and steel are
common with steel being more susceptible to scoring Since brake drums have a hardness of from 3.5 to 4.0 on the MOH mineral hardness range of 1 to 15 in which tale is rated 1 and diamond 15 scale virtually all lining
materials used have lower hardness values
Other necessary or desirable properties of brake linings include physical strength dimensional stability quiet operation and safe and offensive degradation products Of the various properties desired in the lin-
ings greatest attention is paid to build and recovery characteristics hear problems are not as serious and can more readily be overcome
with the materials available
Compounding Ingredients of Brake Lining 7,8,9,10
To achieve the desired friction properties a wide variety of ingredients are commonly used in the manufacturer of automobile brake linings These
include
Asbestos
Asbestos is used for fiber reinforcement of the friction product Chryse-
Chryse-
tile is used almost exclusively and comprises from 40 to 50 percent of the
. ee oo ee oe ee
es
brake lining
_
_
_
Fiber grades 4 through 7 are used
and occasionally
several
sizes are mixed or even calcined to improve performance characteristics
Amosite crocidolite or other amphibole asbestos varieties are not used
because they are too harsh and tend to score the brake drums
Organic binders
Organic binders are primarily phenolic type resins selected for high binding strength Unmodified phenolic resins when subjected to heat usually become hard and brittle To prevent this linseed cashew nut or China wood oils or cresols are added Rubber which also finds use as a binder imparts desirable friction qualities and improves the flexibility of the lining material
Friction modifiers
Friction modifiers are added to achieve a desirable CF over all operating conditions These modifiers also produce a more homogeneous lining surface Included among these materials are lead zine brass cashew nut oil graphite and oxides of iron and copper
Fillers
Fillers such as rubber scrap barites clays silica coke coal and other minerals are used These also have utility in achieving desired friction properties in some cases through action as abrasives to recondition braking surfaces One major major purpose of the reconditioning agents is to retard
the formatioonf forsterite which may accumulate on the surface of the
brake lining Forsterite is < mineral not originally present in the brake terial but is created by dehydroxylation and recrystallization of chrysotile asbestos at high temperatures The hardness of forsterite 6.5-7.0
< ow eee re r eremeetmnes ae ee eee + es ee eee
o-w-e
on the MOH Scale is such that it tends to score and gouge brake drums and prematurely Therefore recrystalli-
discs hardness 3.5 degrading them prematurely
forsterite is is an unwanted effect
zation of chrysotile to
Curing agents Curing agents cal reactions
and accelerators are used occur to produce the desired
to assure that
brake quality
appropriate
chemi-
Types of Brake In the making
processes are
Linings and of different
utilized to
Manufacturing Processes types of brake linings achieve a wide range of
various manufacturing
potential applications
These include
Wired Back These are made by a into a ribbon about
calendering process a wire backing The
in which purty stock is formed
wire reinforcing serves to maintain
Furthermore as linings of this type strength during the curing process
reinforcing reinforcing provides long term structural
are invariably riveted the wire
shearing of the
strength and prevents were extensively
Linings of this type
lining at the rivets during
produced prior to borld War
braking II They
are in little use today
Extruded Linings
These are manufactured by extruding extruding
priately sized rectangular orifice lining curing agents are added to
the soft plastic stock through an approTo minimize structural weakness in this
a hard inflexible finished proproduce
ducts
Sheet Linings
These are laminated structures formed by winding a 0.001-0.002 inch film of stock about a hot roller Since the fabrication process is a relatively
expensive one linings of this type are not commonly produced for general
use
Dry Mixed Types This process involves the dry mixing of various ingredients capable of pass-
ing a 200 mesh screen and then molding the lining under pressures of from
1000 to 3000 pounds per square inch The resulting lining is among the most
heat stable of friction materials in use today and obtains wide use in the manufacture of brake blocks for heavy duty service
Millboard Type The manufacture of this type of brake lining material is by a process simi-
lar tothat utilized in the paper industry Wet stock is formed and passed
over rollers with various drying and baking operations producing sheets
of uniform lining material The equipment for producing such materials is
but the volume of production leads to an economically produced
expensive
molded lining
LINING AND MAINTENAS -E PRACTICES HISTORY
BRAKE BRAKE
concentrations of brake lining materials has led
large extent changing character
To a To
materials has led
practices differing asbestos lining
to changing changing practices
when braking was done exposures exposures over the years
From From 1920 until 1930
materials the predoginant use exter- exter-
nal nal brake bands from woven
from the cutting and fitting of the exposure to
bestos would come
bestos
were lining
Most likely the airborne fiber concentrations
considerably
material
of considerably
developed in later years when
less less those
was comon
developed using gpolded l.nings,
internal brake shoes were
From 1927 when
all internal brake
were introduced
until 1945 when bonded brake linings
rivets The lining material for use
using were attached to shoes
Linzngs
size various various
would be precut to appropriate
market
in the replacement
from rolls of indeterminate length precut precut segments
would oF obtained
shoes shoes
the factory for rapid mounting
In usually be predrilled at
would
for rivets rivets bevelling bevelling
however drilling
be done circumstances,
them The of rolled rolled linings required
cutting cutting the the mechanic installing
rivets and bev- bev-
material to shape drilling holes
appropriately elling the
asbestos
Under latter latter circumstances
exposure to workers appropriately
when shoes with predrilled predrilled
bevelled linings could be considerable
bevelled
the the
installed processes processes punching punching
were
linings rivets the greater greater exposures exposures shoes than to greater exposures
would give rise rise and riveting on the new shoes
use of bonded linings linings
that accompanying
grinding grinding
grinding
during installation lining, operations
during installation operations
need for drilling facing or OF
However
decreased significantly
the 1950's when automobile shoes were for a short period of time in
first installed with a fixed anchor some tapering was necessary on uniform
to achieve a proper fit Previously the end of thickness bonded linings
that of the hydraulic cylinder could be mechanically the shoe opposite to
adjusted Shortly thereafter tapered bonded linings were available from
1900 the factory Subsequent to
considerably fewer bevelling or grinding
05 ate-.
automobile mechanic replacing brake lin-
= e performed by an
du,--
of internal shoe brakes common practice was to remove During replacement the brake wear dust from the housing by air blowing or brushing After 1970
in brake-
of the hazards of asbestos and its presence increasing awareness
lining dust led to wet
work practices in some
brushing wet wiping dry brushing or vacuuming
facilities However even today such brake servicing
are not universal
improved work practices
automobile shops were relatively small and In the 1930's and 1940's most
all automobile maintenance and repair activities
zost mechanics performed
increasing however there has been an
In recent years
tendency towards
with shops existing for brakes and front end work exclu-
specialization
during brake work on an individual sively Here while asbestos exposures
workers are exposed for be less than those of previous years some job may
considerably longer periods of time
x
-~
__
SELECTION OF FACILITIES SURVEYED
_
of the industrial hygiene study was to investigate and charThe purpose
resulting from vehicle brake maintenacterize contemporary dust exposures
operations ance and repair
taking into account the work practices utilized
Therefore it was necessary to
were used
servicing techniques
locate facilities where a variety of brake as well as where there were differences in
Two of the six sites selected for the the number of vehicles serviced
automobile brake service facilities which performed up investigation were
week at an average of 65 minutes per vehicle The reto 45 brake jobs per
maining four facilities serviced both autos and trucks and performed from
week The service time varied depending on the 5 to 45 brake jobs per
were conducted at of vehicle Detailed airborne dust sampling surveys
type each
facility
DESCRIPTION OF BRAKE SERVICING OPERATIONS
found at each facility were basically as follows
The servicing procedures
stall or bay for a brake system examThe vehicle is driven into a repair
nation Pending repairs the wheels are elevated removed and then inspect-
ed Loose dust is cleaned from the drums and
vet or dry brushing using compressed
methods Parts are then replaced or repaired
brake assemblies by vacuuming air or a combination of these as needed and the brake system
is reassembled and adjusted
and adjustment is the final
scription of the individual
Test driving the vehicle for proper fitting
of the servicing operation A brief phase
is outlined in Appendix .
facilities
de-
10
SAMPLE COLLECTION AND ANALYSIS METHODS
1
Airborne Samples
periodically collected at each facility on dif-
Personal and general air samples were year period Brake servicing operations and
ferent occasions during a immediate vicinity of brake work within each facility were
areas not in the
data Personal air samples monitored to provide overall asbestos exposure
of the brake mechanics using plastic vere collected in the breathing zone
Type A4 37 millimeter mm diameter 0.5 cassettes containing Millipore
membrane filters The samples were operated at
micrometer um pore size minute Lpm The filters
flow rate of 2.0 Liters per
a calibrated sampling
during the work shift to prevent particulate over-
were changed
weighted average TWA fiber concentrations
loading on the filter
brake service and peak conwere determined for the time spent performing
brake dust from drums
determined for time spent cleaning
centrations were
were collected using
and assemblies Samples for personal peak exposures
media as above
identical at about 11.0 1pm using
Cast pumps calibrated
train was used for peak sam-
At facilities C D and E a 2.0 Lpn sampling
for asbestos fibers were con-
All analyses of the membrane filters
Occu-
ples
outlined by the
in accordance with the procedures
ducted by the auther
and the NIOSH Manual of Analyti-
Administration pational Safety and Health
230 cal Methods CAM
These
than 5 ...min length and
procedures require the
with at least a 3 to 1
counting of fibers
length to width
greater aspect ratio
of 400-450X
contrast optical microscopy at a
utilizing phase
expressed as fibers per cubic Concentrations are
magnification
centimeter
of air fibers
11
/ facility surveyed as well as those samples
Random samples from each
high
were
fiber concentrations as determined
analyzed on a transmission electron
by the optical counting methou microscope TEM utilizing selected
identification SAED and energy dispersive ray analysis
area electron diffraction
with fibers 2 3 EDXRA Samples were observed at 17,000X magnification
SAED was attempted on all obratio sized by length and diameter
aspect
In addition EDXRA was performed on in-
served fibers for
their elemental composition SAED patterns
dividual fibers to determine
were compared with reference minerals
elemental spectrum ratios
and EDXRA
Institution
obtained from the U.S. Smithsonian
chrysotile and forsterite
and analysis were performed using the method described
Sample preparation
Review and Evaluation of Analytical Methods for
in the Technical Report
13
13
Environmental Studies of Fibrous Particulate Exposure
General arca samples for trace
were collected at most
ganese
volume samplers at a flow rate a sampling train and flow rate
metals lead zinc copper iron and man facilities using Staplex Type TF high-
minute and also with of 10 cubic feet per like that used for asbestos fiber collection
Samples were analyzed for metals by atomic
with the NIOSH methods CAM in accordance
absorption spectrophotometry
Number 222 5156 5341 and
14,15
Bull Samples
.
Samples of brake wear dust were collected vehicles that were being serviced during
and
analyzed by TEM for characterization
from the brake drums of several the surveys These samples were
identification of fibrous partic
of fiber size distributions
ulates and for determination
wee woes ecssemert
12
WORK PRACTICE CHARACTERIZATION
During the surveys considerable emphasis was placed on detailing work procedures during brake servicing in order to document the types of cleaning practices e.g. vacuum compressed air brushing used in replacing brakes As previously described in the section Description of Brake Servicing
Operations the brake servicing work practices utilized were similar for all facilities surveyed the major difference observed was the methodology
utilized for clean of brake wear dust from the backing
assemblies There were six different types of clean methods observed
during the study Those six methods are described as follows
1. Compressed Air Blow A compressed air stream was used to blow away brake year dust from the brake assemblies and drums
2. Compressed Steddard Solvent Mist Blow The same as # ex-
cept a spray gun containing stoddard solvent was used to produce a solvent mist for blow
3. Dry Brushing Brake wear dust was brushed away with a small utility brush usually 1 inch in diameter
4. Wet Brushing Basically the same as dry brushing except the brush was kept saturated with a liquid such as gasoline water or
~
stoddard solvent
ee ee
13
A liquid bottle containing water was used to
5. Squirt
wash away brake dust This was followed by drying off assemblies
with a cloth
vacuum cleaner equipped with a HEPA
Vacuum Cleaning A shop type
filter
included
used in combination with compressed air This system
was
brake encapsulation cylinder that completely enclosed
a
the backing plate assembly The mechanic operated a com-
pressed air
dust which
nozzle fixed inside the enclosure to blow off
drawn was immediately
into the vacuum system
the brake A sepa
rate vacuum hose was used to vacuum the dust from the brake drums
Particulate Air Filter -99.7 -99.7 efficiency HEPA High Efficiency for 0.3 ...mdiameter aerosols
1 to 3. the brake dust has the
In Methods 1 to 5. and especially
potential
in Method
air of the facility Conversely
to enter the ambient
6 the dust is contained by the HEPA filter which may be
removed from the vacuum cleaning system for disposal
14
SURVEY RESULTS ANC DISCUSSIONS
Asbestos sure Levels Asbestos
The and
fiber
The microscopy
background background samples
for the TWA, peak personal,
count analysis TWA personal in
count analysis for the
summarized
background background concentrations col ected during study the Tapdle Table
to 0.28 fibers cc while
ranged from to 15.00 from
fiber
peak peak levels
cc The and peak
tended to fluctuate.
exposures mechanics exposures
fluctuate perhaps best explained
utilised,
variations in practices
by variations
inconsistencies inconsistencies in performing
throughout the
brake work existed
brake
, and because
and therefore repair
off is intermittently
clean
represents represents small percent percent
during the shift For
of of the performed
the amount time
number of brake jobs
brakes and the
spent servicing
there performed performed
likewise
among the mechanics
differences differences
shift differed
per
brush yacuua),
methods e.g. compressed air
procedural procedural adda-
in cleaning
breathing breathing from brake housing
e.g. distance tion
brake brake drums on the addi-
who dropped
mechanics were some
at each
=~
causing there
Environmental conditions
dispersal of brake dust
and open
brake airborne
ventilation controls
facility such shop shop size
and back-
windows and
exposure exposure
doors would also affect individual
ground concentrations
fibers
of airborne asbestos
Regardless cleaning
mechanics mechanics exposures exposures
method utilized
facilities facilities cleaning
not not ret
facilities
0.1 fibers and
consistently than
differ differ from fiber
samples collected collected in tre
mechanics general general work area concentrations
TWA exposures exposures
The similarities mechanic
concentrations concentrations
background fiber
individuals individuals in the
all
that
fiber concentraticns
and background
es we
. ace
13
exposed to the same fiber con-
work environment are potentially
immediat
the further sup-
potentially potentially exposed
a environment environment
centrations centrations
observation further further of
the that normal work shift This
much of
ported ported ported
mechanics mechanics mechanics monitored
from the several of
the the work shift
of the shift at site but
spent
those those that
TEM TEM Characterization
electron gsicroscopy ( TEM}
selected selected transmission
Samples Samples randomly
microscopy microscopy TEM and 10 electron
fibers sized length length diameter
for
with with
fields analyzed
fiber concentrations
eeach sample sample addition
were determined determined
in length These
fibers fibers > um
con-
for for fibers
eethod concentrations concentrations were
the optical microscopy
pared to those found found
ef reportedreported reported in
the concentrations
Table 2. 2. In but three samples
um in
slightly higher
were
determined by optical microscopy
the result of those fac-
determined
was probably
tors bY TEM This difference
for TEM,
sample preparation
less during
These include particulate
ig net TEM
asbestos
while this selectivity
fibers sre counted by TEM
actually eountes
with
and the small number fibers fibers
on each micrescepy,
the number of of
differences counts small
At low fiber
fibers counted
on on the
fibers
method a significant significant
calculated calculated result each microscopy
of
Statistical comparison
optical of the fiber concentration
because
TEM
not attempted because
counting methods
the disparity disparity picroscoPy
determining determining
of
the two methods Besides
for fibers capabilities
were
the concentrations concentrations
fibers observed were
concentrations concentrations calculated >Sve length total
greatest greatest
counted
AS be expected the
shorter
proportion of observed
length 80 91 . Qo").
um length
observed was shorter
cau os fibers
pecpoe
1?
Table 2
_
Comparison
Air Sample
Air Sample
Results 2 Fibers
Sample Results Fibers
Analyses
O\p~tical0.Opti5cal 8 0757 1.43 fi
Elecctse Micraszo0y
Tranmarssion
Micros
7 Fibers
Microspy
Microscopy
TO Transmission
Transmion Transmission Electron
Micros Micros Micros "
length
Microspy Microscopy um
| Total
{~">5 > um
length
fibers
{ Fibers \
\
in
Sibers
|
{
0.25
|
$3
0.50
|
| 0.56
|
0.25
|
|
50
11.33
6.9
|
\
5.97
| 1.01 | 3
\ \ \ 2.35 | 17
j 1.18
|
0.10
|
29
0.76
\
{ 0.13
|
0.07
|
14
| 0.43 \ 83
6.86
|
|
0.33
0.39
|
\ 5.39
|
0.02
i]
\
0.02
0
0.82
|
|
0.0
\
9
0.11
|
\ 0.01
|
0.0
|
16
0.0
|
\ 0.01
\
0.19
|
14
2.72
\
| 0.02
{ 0.16 | 0.48 | fe]
0.38
|
)
{
|
0.0
0.08
|
|
1. 0.01
\
0.0
\
\
100
0.26
|
|
0.09
|
23
0.09
\
0.26
\
\
Q
|
0.00
0.16
\
| 0.06
|
0.0
|
100
0.01
|
0.12
\
*) |
0.01
\
0.01
\ 0.03 \
)
|
\
0.0
0.0
\
\ 0.03
\
0.0
\
)
.
\
0.0
\
|
0.0
\
68
.86
|
\
0.12 Blank
\
0.42
\
$0
0.20
\
0.17 |
\
0.10
\
33
0.43
|
.18 |
\
0.16
\
33
0.15
\
0.06
|
\
0.05
|
68
0.73
|
| 00..1122 \ 0.50 \| . \
\
counted
fibers only
asbestos
|
counted Sy TEM represent
eNote: Ficers
k
i)
| | | | | |
\ \ \ \ { a
18
Fibers observed by
imately 50 of the
TEM were identified utilizing fibers analyzed by SAED could
SAED and EDXRA Approxnot be identified due to
ambiguous diffraction patterns as chrysotile and approximately
About 30 of the fibers were identified 20 as forsterite The presence of fibrous
due to the dehydroxylation dehydroxylation and recrystallization forsterite was probably
result of high temperatures > 650 C encountered during of chrysotile asa
1,2 Some of the fibers which revealed ambiguous diffraction patterns
braking
structures similar to both chrysotile and forappeared to have crystalline
intermediate sterite probably a transition
while others were too small
for diffraction analysis EPARA was performed on the fibers to confirm the
SAED analysis that was made for the chrysotile and forsterite fibers Some
of those fibers which gave ambiguous SAED patterns indicated magnesium
silicon and iron in various elemental ratios typical of asbestiform miner-
als
when a fiber size distribution was performed for all
As shown in Table 3
airborne um and a
sample fibers observed by TEM a geometric mean length of 1.00
mean diameter of 0.14 um were determined Likewise for geometric
asbestos chrysotile a geometric mean length these fibers identified as
and diameter of 1.70 um and 0.15m 0.15m respectively were determined
dust were analyzed by TEM in the same manner Bulk samples of brake wear
Identification was attempted on all fibers using
as the airborne samples SAED and EDXRA Approximately 70 of the fibers analyzed by SAED could not
EDXRA or the absence of diffraction patterns
be identified due to ambiguous observed with elemental analysis being success-
was performed on all fibers
19
-o0a9 a2q id 60 T O ? cert
PIS
yiduay *oa9 ureH | out 997% 070 Brake
Diametr 08-920 Fiber Oo [9f1T
32qtd aVucy Ot-9720 -709
t.co.
0.15 9
eiaqts ust a7s
601
) 30
0.14 Bulk eAO CT
)
cuz an
0.06 0.18
|
esl
4
Chysotile
PIS
Aq
(
<
Al Dust
pauyersip FiWVL NG oO.) UE 410 1-U oro g00
astveig detrmined determined
LIA 49454_ aguty 238 yepaog
gto-90O 6z0-90 01-90 o*t-90 29q1)
pavueds1tV
saqunygo29q54 . 1st
e
C74
601
we
3
t
2730649) WIkL baptdurs(Ae2qauqpyg sa[dergquaeqnd J2eyvnsgg(X82qu91o4 a2eqenagg (ws0qT8
S1AnVS 2us0Qgty 217 suoqary Ttv) NINE HITE TTY)
20e4)
20
positively When utilizing SAED and or EDNRA several
ful on about 70 of the fibers
identified as chrysotile 105 while
of the fibers observ i were
-20 or unknown 70 Many of the
were either forsterite
the remaining
thought to be intermediate recrystallized forms between chrys-
unknowns were
In addition a fiber size distribution was performed
otile and forsterite
vs. 0.24-10 um and
shorter lengths 0.24-5.9 um
which indicated someshat
0.06-1.0 um than those observed in
smaller diameters 0.06
0.29um vs.
the airborne samples in Table 3
Trace Metal Analyses
following detectable airborne samples collected at
metal analyses were performed on
Trace
and E with the results reported in Table 4. Samples
Facilities B C D
and man-
metals lead iron zinc copper
were analyzed for the
0.0 ug and
limits of detection of 5.0 ug 1.0 up
with analytical
ganese
As noted in Table 4 the metals were often
1.0 ug per sample respectively
B had a
and only facility
ND or found in trace amounts
Pb that exceeded OSHA or metal concentration
bgm for all facilities
The range of concentrations
m m In ND - 352
Cu
m Fe ND - 2,300
NIOSH exposure were Pb NP > ND - 5.7
standards 03.3
and Mr.
ND 3.5 g...
.
21
_
ve 0 ono s00 90 0
-
-
-
aq a aw
jaieS*= <0O 700 700 S
zo Table co
-
Table
") "aN Metal Metal Analyse
u/
pao
atdwes
234
I
(4a)
of Trace Metal
N.D. 351 /ou0'S Fe
ou0$
N.D. -
-
N.D.
S$
N.D. N.D. o l9 0o'l
349 1,80
< 0 0.3
0.1
-
0.6 1,50 0.5 paucwm0 jado) aucduy 1,50 0.2 )
19.5
|
294 0.3
J - 0.2 DeIZ |
- 8.7 1,20 HSOIN 0.3 1,700 2,300
oue t or ! 0.2 -
7-
OSHA_Exponure
OSHA_Exponure
Standard
avi atucya4
g NIOSH Recomende Recomende 5,00 I
c'c9 Iron 6 9t 5.0
-
Coper
~
-
os oul eyteuy e1eqH
r
44
aN Manganese Manganes ug
44 aung awng poe
p2
9240d
Spro
oP
0
020
0
yon YOIE 2jIZ gado}Sut{29
-=---
e i]
a
a
oe arypedpatains 22
ve
an
vev
seve
POTENTIAL HEALTH EFFECTS FROM ASBESTOS EXPOSURE
for the inhalation of chrysotile as-
The human toxicological significance
bestos fibers is well documented and instances of mesothelioma in auto
16,17,15 repair workers have been identified
In a detailed examination of
City workers in New York
90 union vehicular maintenance
with 10 or more
years of shop work 29 decreased vital capability the percentage in-
markedly after 20 years from the outset of auto creased with age and most
examined showed signs consistent with asbestosis
work Many of the workers
noted in chest rays and indication of restrictive with observed changes
function The prevalence of these changes was significantly higher >
pulmonary result expected after occupational exposure to
after 20 years exposure a
10
asbestos
Unlike chrysotile the health effects of exposure to forsterite or transi-
tion series fibers tures are not well
chrysotile forsterite with altered crystalline struc-
Coniam documented In studies by Davis and
and
and forster-
Koshi in which fibers of chrysotile chrysotile
into the pleural and peritoneal cavities of mice the
ite were injected
of toxic effects Fiber implantation aniresults suggested varying degrees
conducted mal studies
22,23 by Pott et
and Davis et al suggest
of a fiber regardless of fiber type are rethat the morphology and size
sponsible for its carcinogenicity Likewise
in diameter and 6 um in
that fibers 1.5 um
Stanton et al suggests
length pose the greatest risk
These studies tend to suggest that the phy-
in producing pleural sarcomas and to a lesser degree chemical and sur-
sical morphology size dimensions
the determining factors for inducing
face characteristics of a fiber are
23
precise fiber dimensional characteristics required
a biological effect The
have been difficult to determine
observed pathologic responses
for these
fibers
of the difficulties encountered in producing
experimentally because
of specific size dimensions
w
1
26
et
SUMMAR:
The The airborne asbestos sample results for all facilities were within
sample the the current asbestos
for sasples collected at Facality
two of four sample results
However However
samples samples collected Facility
during compressed air for
B Table Table during
assemblies assemblies exceeded
The compressed air brake
the the ceiling standard
method also indi-
(up to 15 cleaning
overall peak exposures
cated cated highest
methods examined
compared the KI0SH recomended
results are compared to
when when overall TWA sample
for recommended recommended
5 of 13 of the TWA exposures
standard for asbestos
The NIOSH mechanics indicated
recommendation
concentrations exceeding the
with a recommends
of 0.1 fibers 5 cc fibers
an E TWA exposure
Peak ceiling
sampling period
fibers for any 15 minute
thes
of 0.5 exposure
the NIOSH standard since
directly the
results could not be
not collected over minute periods
were
utilized CV_ their co- coo
collected yielded low fiber counts that
efficient efficient the samples
considered considered reliable (i--
was above is
greater of variation
are best best
concentration
Consequently Consequently fiber concentration for comparing
cleaning
different different
variations the
methods work practices exposure
pethods/work practices.
25
CONCLUSION
_
?? indicate varying concentrations
studies results of this and
The The
concentrations
to brake indicate indicate varying
asbestos exposure
of asbestos
The exposure concentrations concentrations
affected affected the work mechanics
are apparently
and existing existing this
conditions controls at practices utilized
environmental conditions
facility facility results of this
pechanics each
study study show that 8 of 13 of
service service TWa
brake
above NIOSH recommendation
above
fiber exposures
when However all exposures exposures
were below the standard Furthermore
analyzed analyzed the
were
observed were when as
TEM TEM only % of fibers
(207) or asbestos the
as forsterite
being categorized
remaining fibers
unknowns
the levels of the asbestos
result the TEM analysis As a result
Bay be less concentrations these
determined by optical microscopy
(>5 -2 length as
the than
this does not preclude
reported see Table 2 However
all fiber sase ranses
when
asbestos fiber concentrations
of higher airborne
analysis this this study and ranges
As determined by the TEM
are considered
number to 100 of of short
a significant
studies other reported
Table and research research
usually present see
25 (<5 ein length are
exists asbestos asbestos fibers
health risk
that & potential
25 5um indicated
the unknown unknown
health may exist for
fibrous fibrous portion Also, & potential
animal studies studies which which results
fibrous 50 of brake dust results
=
various size
22,23,24,30 2,23,24,30 concluded that
were implanted animals animals
physical physical morphology
(sise dimensions to
and surface characteristics of a fiber the determining
ducing biological effect
lesser lesser degree chemical determining for
chemical
in- in-
ducing & biological effect-
chanics who performed
chanics, whe perforned
brake this study were
only drake maintenance
me- ae-
full brake
may have serviced serviced
and
26
who undertock aS few as
per days a week, oF mechanics
up to cars
up
week or mechanics mechanics undertook undertook few
per Regardless
one one brake job
number number brake jobs performed performed
) the fibder exposures
(per per shift
mechan- mechan-
tO mechanics exposures similar for
ics surveyed surveyed exposures
performed full time brake brake
higher than the exposures
significantly were were
for those did such
Conversely the shert ters
less less servicing
minutes minutes peak expo-
encountered this study during the dust
sures encountered
aif was clean off of braking assem
blies often higher when compressed
blies
fiber cleaning
for vacuum cleaning had peak
methods surveyed except
concentrations concentrations
ceiling exposure
recommended that that near
0.5 fibers
near above the
the compressed air cleaning eethed
However
even exceeded the
and in two cases
was level of OSHA only
approached type which
limit of exposure
mechanics are at ing the cleaning
strongly indicate that brake
10 fibers cc These findings
@ higher
of brake
asbestos asbestos fiber: brake
risk of airborne exposure
the vacuum cleaning methassemblies except when
ods are properly utilized
were within within
collected for trace metals had concentrations
The samples
area sample sample
standards all all one case One
collected collected at NIOSH exposure
which
which B indicated lead lead concentration 63.3 ug
exceeded the standard
NIOSH recommended recommended
was below below
m standard of ug standard of ug
standard of 100 n
27
Senet
performing
ics performing
titled Recommended
(see Appendix Appendix C
KIOSH has and elutch maintenance
clutch maintenance maintenance NIOSH has
Recomended -acedures utalized for Asbestos Brake and and
6:
prepared guidelines
prepared guidelines Clutch Servicing
oo.
|
29
-2 eo
APPEXDIN A
_
APPENDIX
Nicholson, -J-, and
Miller, A-,
and the
W.J.
Lorimer Lorimer Rohl a.N.,Miller Miller A. Nicholson
Selikoff Selikoff RI.o J. h Asbl estos Exposure Exposure Brake borkers
United States
May States
and Human
U.S. Dept. of Health
Hazard Survey.
Health Human
Dept.
National Occupational
Survey Dept.
Public Occupational Hazard
Disease and Human
Services
Occupational Service Centers for
Institute Institute
Research Institute 1976 Cheaical estimate April
Stanford
October 1977
712.1000C
of fricition
on the development
Much of historical information
the development development of fricition
4.
obtained from information
William William Nicholson
products products School School Medicine interviews by
, Friction JF-,
Mount Sinai
Paramus Edward Drisane
Materials Standards Institute Paramus
Molded Materials Co. Ridgway
catalog 1920. Aabler, Pa.
Keasbey and Mattison products
1903).
Automobile Brakes Fleet Owner (August
Friction Materials on
of Brake Linings British Plastics
414-417 W.G. The Manufacture
414-417 August 1902
Ford Motor Co. Detroit MI. A.E and R. Gealer unpublished
unpublished notes
at che
An Introduction Brakes Brakes
Inspection Inspection Station Brake DynamicsVeh Resh N.H. N.H. Brakes the
403-472 Level Motor
CChhaaptpetretrl, 403-472 1908
Exposure During Brake Lining
11. U.S. A-N- @fi al Asbestos
U.S.
Title part 1910.1001 1910.1001
Department Department of Labor Occupational Safety Health Health Administration
li.
Safety Safety Occupational
OTccaupy atilono al r Safety and Health Standards
Edition Edition
Publications Analytical Analytical Methods
No. Publications
77-157 77-157
12. Volume CAM Ko. 239 Publications
Zumwalde , P&CaM
of
and Evaluation Evaluation
Environmental Studies
Particulate
Fibrous Particulate
13.
Analytical
Methods
for
Environmental
Publication
Studies
Exposures DHEW NIOSH Publication 77-204 77-204
DHE (NIOSH)
Taylor
Publication Publication Analytical Analytical 2nd Edition Edition :
77-157 57eA-
CAM 222
77-157
14. Volume
ho. 222, Publication
Tavlor D.G 1977
Analytical 2nd Edition Edition
5150 341 Publication Publication No. 77-157 C
16. VVoolluuexmee 111, Sito, MI, 306 Publication
Aol
sort
0 + SET B40 o
16. 17.
Newhouse Following
M.L. and and
Exposure Exposure
Thompson H. Mesothelioma Mesothelioma to Asbestos in the the London
of Pleura and Peritoneum Area Brit J. Ind
Med 261-269 1905
McDonald
Tumors in
A.D. et Canada .
al Epidemiology of Primary
Cancer 914-19 1970
Malignant Malignant
Mesothelial
M. and Lloyd Davies T.A. Mesothelioma Register
18. G1r9e67e-n1b9e6r5g Brit J. Ind Med 91-104 91-104 1974
19.
Bader
M.E.
Bader R.A. Teirstein A.S. Miller A. and Function and Radiographic Changes
in 508
Selikoff 1.J. Pulmonary Pulmonary
to Asbestos Mount Sinai
Workers with Varying Duration Duration of Exposure
J. of Med 492-500 492-500 1970
20.
J.M.S. and Conias S.W. Experimental
Davis
and Automobile
of Heated Chrysotile Chrysotile Asbestos
into the Body Cavities of Mice Experimental
Volume 19 pp 39-353 339-353 1973
Studies on the Effects
Brake Lining Dust Injected and Molecular Pathology
21.
Koshi K. Hayashi H. and Sakabe H.
Minerals Minerals in Heat
Studies on Serpentine Volume 7 pp 60-8 1900
Biological and
Treated State
Mineralogical
Ind Health
22. 22.
K.H. Tumorigenic Effect of Fibrous
Pott F. Muth F. and Friedricks
Health Perspectives
Dust in Experimental Animals Environmental
Volume 9 pp 313-315 313-315 1974
23.
F.
Huth
F.
and Friedricks K.H. Tumorigenic Effect of Fibrous
Carcinogenic Effec of Fibrous Dusts
Pott Concerning Concerning the Carcinogenic
Experiments
the Ca. .nogenesis in Humans
Interpretation of of RePsautlhtosloCgoinqsuiederPariisnPagris 1970 Volume 21 pp 237-240
Annales d'Anatomic d'Anatomic
24.
Effects Effects of Mineral Dusts Injected
.M.C The The Fibrogenic
Journal Exp Pathology
Davis
the Pleural Cavity Cavity of Mice British
Volume 53 pp 190-201 190-201 1972
inte
Stanton M.F. Layard M. Tegeris A. Kent E. The Carcinogenicity of of Fibrous
the Rat in Relation to Fiber Dimension
58 587-603 March 1977
Miller E. May M. and
Class Pleural Response in J. Natl Cancer Institute
Title 29 part 1910
U.S. Code of Federal Regulations Section 1910.1001 July 1970
Zumvalde R.D. and Busch K.A. NIOSH
N.A. Bayer S.C.
Filter Method for Evaluating
@.
Leidel
NIOSH Membrane
Technical Report
DHEW NIOSH NIOSH Publication No. 79-127
Airborne Asbestos Fibers
February 1970
~ Aeemn omens +
28.
S.C. Zumwalde R.D. and Brown T.A. Equipment and Procedures
Bayer
Filters and Counting Asbestos Fibers by Phase
for Mounting Millipore
of Health and
Contrast Microscopy Available from U.S. Department
Human Services National Institute for Occupational Safety and Health
29.
Gillam J.D. Dement J.M. Lemen R.A. Wagoner J.K.
Archer
V.E.
and
Blejer
H.P.
Mortality Patterns Among Hard Rock Mineral Annuals of the New
Gold Miners Exposed to an Asbestiform
York Academy of Sciences 330-344 1976
Blackwell R. and Miller E. Experimental Pulmonary
Stanton M.F.
Ind Hyg Assoc J. 230-241
Carcinogenesis with Asbestos Am
1969
31.
of Health and Human Services Public Health Service
U.S. Department
of Health Asbestos An Information Resource
National Institutes
DHHS Publication Number NIH 79-101 May 1975
-
APPENDIX B
Description of Facilities Surveyed
Facility A
an automobile brake service shop consisted Major services at Facility A
shock absorber servicing and brake maintenance of front alignment
was made up of five hour days and one hour day
The normal work week
a Facility B
Facility B was
Other services
the largest
provided by
of the automobile brake service shops surveyed this facility were front alignment and shock
The five time mechanics worked from
absorber replacement or repair
four service stalls O hours per day 6 days per week Brake maintenance
consisted of 35 to 45 jobs per week operations
Facility C
At Facility C
vere performed
the 60 auto
an average of eight brake jobs per day a municipal garage
and trucks Brake maintenance was performed by any
on cars
were & hours per day 5
mechanics The hours of operation
days per week
3-1
eee
oe
ame
Facility D
there was an average of one complete At Facility D a sunicipal garage brake service job per day taking about 5 hours per job with most of the vehicles consisting of cars or light trucks There were five employees re-
sponsible for brake servicing and the facility operated 8 hours per day
:
5 days per week
Facility E
three Facility E a municipal service garage employed
mechanics that
specialized in brake and clutch service and three emplerees operated
shop specializing in brake shoe and drum recondi-
a separate brake repair tioning The brake mechanics serviced all vehicles which included baste
trucks collection dump and light
autos and some 2- and wheeled
vehicles The shop operated s hours per day 5 days per week
ai
Facility F
fleet service garage performed complete automotive Facility F a private and light truck maintenance The shop normally operated the shafts 5 days
ky. per week and there were usually four time mechanics per shift About
one brake job week per shift was performed
-
APPENDIX C
RECOMMENDED PROCEDURES FOR ASBESTOS BRAKE AND CLUTCH SERVICING
The National Institute for Occupational Safety and Health NIOSH has conducted research on dust exposures which are generated during brake and clutch servicing Based on data demonstrating the potential for significant
asbestos exposures during brake and clutch servicing NIOSH has investi-
gated various work practices which are utilized in reducing asbestos exposures These investigations have indicated vacuum cleaning systems to be
the most effective method for minimizing asbestos dust exposures during
servicing brake and clutch
1
Vacuum cleaner testing have demonstrated the
these units operate reliably within design specifications Therefore
NIOSH recommends vacuum cleaning as the primary method to be used for clean-
ing of asbestos dust during brake and clutch servicing operations
The following are additional procedures recommended by NIOSH to minimize
asbestes dust exposures
1. Where possible an area shall be designated for brake and clutch re-
pairs and servicing Entrances into this area shall be posted with the following asbestos exposure warning sign printed in letters of suffi-
cient size and contrast to be readily visible and legible
Asbestos
Dust Hazard Avoid Breathing Dust
Year Assigned Protective Equipment
C
_ eee
Do Not Remain in Area Unless Your Work Requires It Breathing Asbestos Dust May Be Hazardous to Your Health
2. Dust shall first be cleaned from brake drums brake backing plates
brake assemblies and clutch assemblies using an industrial type vacuum
cleaner equipped with a high efficiency particulate air filter system
than 99 efficiency for 0.3 um diameter aerosols After greater vacuum cleaning any remaining dust shall be removed using a water dam-
or Under no circumstances shall compressed air
pened rag
dry brush be used for cleaning If vacuum cleaning equipment is
or a not
available the wet brush cleaning method may be used until a vacuum cleaning system is obtained Where et brushing is necessary for clean-
ing a NIOSH certified respirator approved for asbestos shall be worn
riveting and punching operations local ex3. During brake pad grinding
shall be designed in-
haust ventilation and dust collection systems the American National Stand-
stalled and maintained in accordance with
ard Fundamentals Governing the Design and Operation of Local Exhaust
ANSI 29.2 - 1977 to meet the asbestos airborne exposure standSystems
ard
NIOSH certified respirator approved for as4. During clutch servicing a
.
the removal and cleaning of the clutch
bestos shall be worn during
assembly and during installation of the pressure plate and housing
Whenever possible cleaning shall be performed
new clutch assembly
as described in 2 above with an HEPA vacuum system
2
ED ee _
_
o
-
:
fe
machines where brakes and clutches are
5. 5. All table and cleaning in areas
clutches are
repaired shall be done the HEPA vacuum brakes and
repaired
vacuum cleaner as described in
(2) above Grinding Grinding riveting
cleaner and remaining dust wiped shall a be cleaned
such such cleaner
approved for asbestos dampened dampened used
cloth cloth NIOSH certified respirator
during during cleaning
'. 6. If not ance ance
shall be established
effect , respirator program
with Occupational Safety and Health established
in accordaccord-
* Standard Title 29 U.S. Code of Federal Regulations CFR Part
1910.134
containing asbestos dust cloths or brushes
HEPA vacuum cleaner filters
*.
and all liquid used for
used for iping brake and clutch assemblies
with U.S. Environmental
shall ce disposed of in accordance
eet brushing
the the
These regulations state
EPA regulations
Protection Agency
or oth- othe
waste shall be disposed of in sealed impermeable
asbestos
criteria criteria asbestos asbestos
at a disposal site which meets
er containers
shall display following following warn-
label Also, the baste containers
sufficient sufficient and contrast contrast
to label or ta6 printed in letters
to be visible and legible
Asbestos
.
Avoid Breathing Fibers
Dust Cause SerSioeusrious Hara Hars Asbestcs Dust May Cause * Breathing
disposal disposal detailed detailed in
asbestcs
The 40 Part Subparts Subparts
A and B. Tleae oe) CFR, Part 61, Subparts
C-3
@&
ee EE ce RTE SO
Stamm!
s
.
;
me,
:
approved for asbestos shall be worn during 8. A 8. certified respirator
removal
which approved for asbestos removal vacuum vacuum
persitted in work areas
Consumption of food beverages shall not be
9. Consumption
areas
exists . area shall not permitted permitted
where asbestos
consumption consumption &-
separate from work area 50 as to for
be separate
dust contamination gainst asbestos
of asbestos fi-
employee exposed to airborne concentrations
10. 10. If employee
exceed the OSHA ceiling level the OSHA requirement fi-
bers which
requirement regard- regard-
change rooms locker etc. a8
ing special clothing
D shall be followed 29 CFR Part 1910.1001
a
=
.
the &-hour tinesverght-
standard as of July , 1070 states
The OSHA asbestos
fibers to which any
TWA airborne concentrations of asbestos
ed average
than micrometers micromerers
shall not exceed fibers fibers longer
employee say be exposed
m cc ceiling ceiling aire
cubic centimeter of air fibers
in length per
not exceed exceed
which no employee may exposed exposed
berne concentration to
10 fibers 75 m'cc
be fibers wm with a permis- permis-
an hour of 0.5 fibers
sible ceiling 1975 proposed
exceeding
of fibers fibers wa cc any period not exceeding
minutes minutes currently
asbestos
recommends the TWA exposure exposure asbestos
fibers 5 currently
0.5 fibers fibers ce for fer
any 15 minute sampling va cewith & ceiling exposure
;
any 15-aiaute sampling period
ame ears
we
RECOMMENDATIONS
fiber exposure exists during
The data from this study that airborne
The especially during fiber exposure exists
brake servicing operations
assembly assembly cleaning
the exposures reported do not during
While While
exists since at represent 100 asbestos asbestos fiber
health hazard still
a potential
the fibers
fiber types may be least
Also Also other
are asbestos
animal animal
and size may be more pathogenic
suggest fiber shape
studies suggest
than chemi
activity and the important
nature terms terms biological
cal nature
for possibility exists for
asbestos fiber concentrations
exposure such higher exposure
and
there fibers there is known safe asbestos fiber
length Since
workers reo
study of union vehicular saintenance
clinical evidence from from
with
evidence of ray abnormalities consistent
that over 25 had
perts
health ha-ard exists
conclusion is that a potential
asbestosis the prudent
Therefore apprefr=
of brake maintenance operations
during the performance
especially during brake
for reducing fiber exposures
iate control measures
facilities
should be instituted at brake maintenance
This assembly
vacuum cleaning
sould remove be accomplished by using an appropriate
all any any
system
brake assemblies drums drums
to reacve all dust from
further further
blow
air must eliminated eliminated
protect of brake dust by compressed
respiratory protec-
of the brake mechanics personal personal
tion pregram should
wearing wearing NIOSH NIOSH
should be initiated This would include
approved respirators
fitting rou- rou- roue
for asbestos program program proper fitting
tine maintenance
the replacing replacing fil- file
for respirator cleaning
ters peak exposure
only be neces- neces-
data indicates it would
sary for mechanics mechanics to respirators
assembly
performing performing assembly
minimize wear respirators
cleaning cleaning order
vehicular mechan- mechanexposures exposures
Th order CO pinimise asbestos
pleaning,
28
NOTE Strict adherence to the above procedures should minimize exposures
brake and cluth servicing These recommendations are to employee during based on the results of research conducted by NIOSH
Prepared By
Hazard Evaluations and Field Studies Division of Surveillance
National Institute for Occupational Safety and Health
Cincinnati Ohio
a
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J