Document jmJZX44rO5RxRMD1nKQnqkkyO

1294b (Rev.F 10-60) f BETHLEHEM STEEL COMPANY ( SHIPBUILDING DIVISION BALTIMORE ViB,, CUSTOMER'S NO(S|. DATE 6-7-63 O S.S. "ESSO DALLAS" AND OWNERS Q 6 tSi DIST.--YARD i i ITEM NO. 1809. A-Stein B-Kroll PLANNING AND PRODUCTION DATE ENTERED REF. Irelanddescription SALE ORDER NO- 25-7128 SUPPLEMENT NO. SHEET-NO. 40 OF 154 < ^5bC TANK CLEANING SERVICE Connect up lines, etc., and receive 23000 barrels of slop and process as agreed. Supplementary item to follow to cover additional slop received., 60 73 74 87 96 O u DIST.--OTHER .O. Spec. Cont. Beth. Motr. Cusf. Mafr. B/M Req'd der written by EXX-MOR-005993 1294b (Rev.F 10-60) BETHLEHEM STEEL COMPANY SHIPBUILDING DIVISION BALTIMORE YABD ( CUSTOMER'S NO(S). DATE 6" 11-63 S.S. ?fESS0 DALLAS!S AND OWNERS 2 O6 CO DATE ENTERED SALE ORDER NO. 25^7128 SUPPLEMENT NO. SHEET-NO. 41 OF REF. NO. DIST.--YA RD 01 40 02 41 03 42 04 45 05 50 06 51 07 52 08 53 09 54 10 58 U 60 12 65 14 68 15 70 17 72 18 73 19 74 20 75 21 77 22 80 23 62 24 84 25 86 26 87 27 89 30 90 32 91 34 92 35 93 36 96 37 99 38 39 ITEM NO. 32. 37. 43. 46. 52. 53. 55. 58. 101. 151. 44. A-Stein B-Kroll description OR - Ireland, Tyrrell, Keech THE FOLLOWING ITEMS ARE HEREBY CANCELLED IN THEIR ENTIRETY: LINE SHAFT BEARINGS - A.B.S. SURVEY (303) 5-UT MEGGER TEST (303) """ ........".... ........... ......... " ''"''-"-'fni /-7i.svs AUXILIARY CONDENSATE PUMP - WORTHINGTON, VERT. CENT. 3 UZS-1 (303)f^ STEERING GEAR PUMPS (303) WATERBUKY SIZE 5, TYPE A FUEL OIL SERVICE AND TRANSFER PUMP - WORTHINGTON HOR. DUPLEX 7|" x 3pm x 10" (303) bo* TWO (2) FUEL OIL SERVICE PUMPS - DeLAVAL VERT. SCREW (303) 3&S~ ENGINE ROOM GENERAL SERVICE PUMP - WORTHINGTON VERT. DUPLEX 14 x 10 x 12 (303) 7^z> . TWO (2) LUBRICATING OIL PUMPS - DeLAVAL VERT. SCREW (303) AFTER DECK SANDBLASTING AND COATING (CORROSION PROJECT) //??? 200 KW AUXILIARY GENERATOR (303) Stf PARTIAL CANCELLATION - MAIN CONDENSATE PUMPS - P/S - TWO (2) WORTHINGTON, TYPE 3 UZS-1.VOLUTE PUMP (303) . Title of this item is corrected to read as follows: PORT MAIN CONDENSATE PUMP OIST.--OTHER H.O. Spec. Cent. Portion of this item dealing with Starboard Condensate Pump is hereby cancelled* 50. PARTIAL CANCELLATION - PIKE AND BUTTERWQRTH PUMP AND TURBINE WORTHINGTON - TYPE 3-UB-l VOLUTE P. (303) WHITON 85 HP TURBINE A.B.S. SURVEY | | Beth. Motr. [ | Cutf. Motr. B/M Rtq'd Order written by Portion of this item dealing with opening up of fire and Butterworth pump is hereby cancelled. EXX-MOR-005994 S.S. "ESSO DALLAS" AND OWNERS 25-7128 SHEET NO. 42 57 GORRECTLON BILGE AND BALLAST PUMP - FORWARD PUMPROOM - SIZE 14 x 14 x 12 (303) Title of this item is corrected to read as follows: FUEL AND BALLAST PUMP FORWARD PUMPROOM 152. CORRECTION - DRAIN LINES (503) Use 1-g-" ex. hvy. galv. pipe in place of 2". ' 148. SUPPLEMENT - INSURANCE CLAIM (TIME AND PLACE UNKNOWN) STARBOARD SIDE SHELL PLATES AND INTERNALS ________ _________________________ ______________________ Clean #2 port and stbd. deep tanks and forward pumproora bilges for hot work. 146. SUPPLEMENT - INSURANCE CLAIM 214 - HEAVY WEATHER NOVEMBER 27, 1962 /<?&& (c) Clean starboard bunker tank for hot work. i4o. SUPPLEMENT - RUDDER (103) S6 b a. Vee out and weld six (6) 6" and one (l) 18" fractures, vee out and pad weld approx. 18" fracture bottom edge of rudder plating forward end. Test and prove tight. b. Thoroughly clean pitted area top or rudder near palm forward end port side and fill with Devcon steel putty. .11 SUPPLEMENT - BOILER VALVES (313) /3b Overhaul same as item 11, two (2) l|-" steam stop valves for IK sootblowers. 155. DRAIN TRAPS EXTERNAL DESUPERHEATER (303) Disconnect and remove to shop, two (2) 1" drain traps from external desuper heater, open up, renew all worn and defective parts, reassemble, test and prove in good working order. Reinstall, renew gaskets, bolts and nuts, prove tight. Replace insulation as original. 15. zn o SUPPLEMENT - MACHINERY SPACE PIPE (303) a. Renew one (l) section drain pipe size 3i!! dia. approx. 12* long, bent, flanged, with one (l) 2" dia. x 1* flanged outlet, located under purifier 156. COASTWISE FREEBOARD MARKINGS (ABS) L 50 Check vessels coastwise freeboard markingsj if found incorrect, remove old markings and install corrected coastwise freeboard markings. To be verified by a Surveyor of ABS as per attached papers. EXX-MOR-005995 S.S. "ESSO DALLAS" AND OWNERS 25-7128 SHEET NO. 43 157. BOILER TEST (303) /ice Apply hydrostatic pressure to two (2) main boilers (Babcock & Wilcox) steam lines in accordance with USCG requirements. Blanks to be installed at turbines. Water in boilers to be heated to approx. 80 deg. F. prior to test. Refractory to be removed and replaced as required for examination. After test has been satisfactorily completed* boilers are to be emptied* blanks removed* disturbed flanges rejointed and nuts hardened up after steam is on line. All disturbed insulation to be replaced as original. EXX-MOR-005996 1294b (Rev.F 10-60) f BETHLEHEM STEEL COMPANY SHIPBUILDING DIVISION BALTIMORE VARD CUSTOMER'S NOtS}. date 6-12-63 S.S. "ESSO DALLAS" AND OWNERS DATE ENTERED REF. SALE ORDER NO. 25-7128 SUPPLEMENT NO. SHEET-NO. 44 OF PIST.-YARD 01 40 02 41 03 42 04 45 05 50 06 51 07 52 08 53 09 54 10 58 11 60 12 65 14 68 15 70 17 72 18 73 19 74 20 75 21 77 22 80 23 82 24 84 25 86 26 87 27 89 30 90 32 91 34 92 35 93 36 96 37 99 38 39 ITEM NO. .800 .801 A-Kroll B-Krall description qr ,, Ireland,Tyrrell* Keech Handle lines on arrival, moving in yard and departure from yard. Gangways on arrival, berths in yard and leaving yard. Towing Service (One (l) move off drydock). 803. Garbage Disposal (Daily). 804. Crane`Service (For stores only). 805. Telephone Service (Local). 806 0 Temporary Lights 813, Fresh Water (Ship's Use). 814, Electricity (Ship's Use). 815, Steam (Ship's Use). DIST.--OTHER H.O. Spec. Cont. j | Befh. Matt. | | CusK Mafr. f"~] 8/M Req'd Order written by EXX-MOR-005997 DIST.--YARD 1 40 2 41 3 42 4 45 5 50 6 51 7 52 B 53 9 54 3 58 1 60 2 65 4 68 5 70 7 72 3 73 9 74 3 75 1 77 2 80 3 82 4 84 5 86 6 87 7 89 3 90 2 91 4 92 5 93 5 96 7 99 9 ? 1294b {Rev.F 10-60) CUSTOMER'S NO(S). ( (BETHLEHEM STEEL COMPANY SHIPBUILDING DIVISION BALT IMORE yard DATE .6-12-63 SALE ORDER no. 25-7128 SUPPLEMENT NO. SHEET NO. 45 OF O SBS, -"ESSO DALLAS11 AND OWNERS o 6 DATE t/> ENTERED REF. NO. ITEM NO. A-Stein B-Kroli O. R.description - Ireland) Tyrrell, Keech 108A SUPPLEMENT - SEA VALVES AND STRAINERS (103) Chip and clean pitted areas of low injection sea valve and fill areas with Red Hand Diamond Cement. Chip and clean pitted areas of high, injection sea valve and fill areas with Red: Hand Diamond Cement. Renew 10" dia, x approx. 9" long flanged nipple sea chests for General Service Pump aft engine room starboard side, use extra heavy steel pipe. Coat inside of flanged nipple with two coats of Apexior. With re quire removing and replacing 10" sea valve. Chip and clean pitted areas in valve body of sea valve to aux. circulator sea chest. Fill areas with diamond Red Hand Cement. Renew valve guide of l-g-" boiler blow sea valve. Weld 3/8" x 9" long groove in starboard sea chest spool piece in aft pump room. Furnish and: install one (1) 4" dia. 150 lb, flanged, steel, gate valve overboard from electric bilge jiump. DIST.--OTHER .O. Spec. Cont. Beth. Mafr, Cost. Matr. B/M Req'd <ier written by ? EXX-MOR-005998 1294b {Rev.F 10-60} BETHLEHEM STEEL COMPANY SHIPBUILDING DIVISION BALTIMORE YARD CUSTOMER'S NO(S). O s.s a 6lA DATE 6-12-63 s,ESS0 DALLAS" AND OWNERS DATE ENTERED REF. SALE ORDER W>- 25-7128 SUPPLEMENT NO. SHEET.NO. 4$ OF DIST.--YARD 01 40 02 41 03 42 04 45 05 50 06 51 07 52 08 53 09 54 10 58 11 60 12 65 14 68 15 70 17 72 18 73 19 74 20 75 21 77 22 80 23 82 24 84 25 86 26 87 27 89 30 90 32 91 34 92 35 93 36 96 37 99 38 39 ITEM NO. 158. DIST.--OTHER H.O. Spec. Cont. A-Stein B-Kroll description OR - Ireland,Tyrrell,Keech June 8, 11, 12, 1963 Gross Tons - 17,578 Official No. - 259,248 SURVEY OF DAMAGE ALLEGED TO HAVE BEEN SUSTAINED IN CONSEQUENCE OF COLLISION BETWEEN THE S.S. "ESSO DALLAS" AND THE M.V. "OTCO 3AYWAY" WHILE ON VOYAGE FROM NEW HAVEN, CONNECTICUT TO NEWARK, NEW JERSEY ON JANUARY 19/ 1963, AT APPROXIMATELY 2320 HOURS. .......................... Those Attending: . Mrj. J.B. Ireland Jr. Mr. J.R. Thompson Mr. V,K. Spjut Mr. W. Burkhardt Mr, N.B. Freeland Rep. Humble Oil & Refining Co. Rep. Seaboard Shipping Corp,, Rep. U.S. Salvage behalf Underwriters for Seaboard Shipping Gorp. Rep. Amn. Bureau of Shipping Rep. U.S. Coast Guard , FOUND Starboard Side The after 3s of K-3 and the forward 171 of K-4 creased at bottom riveted seam to a depth of 4", Plate K-4 bodily set in approximately 12* forward of after butt and just forward of after butt to a depth of approximately 2". The after 9? of the J-3 and the forward 9* of J-4 creased at top riveted seam to a depth of approx imately 4", RECOMMENDED The after 4? of K-3 to be cropped and K-4 to be removed and renewed as one plate. (33*-6,rx 7*-6" x 40.8#} The after 10f of J-3 and the for' ward 8` of J-4 to be cropped and renewed as one plate. (185-0" x 8*-0" x 33.15#) | | Beth. Matr. | | Cult. Matr. [ | B/M Rcq'd Order written by EXX-MOR-005999 S.S. "ESSO DALLAS" AND OWNERS 25-7128 SHEET NOe 47 158. DAMAGE, COLLISION, JAN. 19* 1963, ETC. - (CONT'd) FOUND RECOMMENDED Side longitudinal shell frames #2 85 #3 from deck buckled from forward bulkhead extending aft for approximately 24'. To be cropped and part renewed. 4" x 8" angles - 24" each. 17.2# Three (3) brackets in way of above longitudinal buckled. To be removed and renewed. (39" x 22" x 1/2" each) Web frame #99 buckled in way of #2 & #3 side longitudinals. To be cropped and part renewed. 103" x 52" x 1/2" fitted with 6" x l/2" face bar and four (4) stiffeners 4" x 20" x 1/2". Web frame #98 distorted in way #2 & #3 side longitudinals. To be heated and faired in place. Notes Necessary fairipg of top seam of plate K-4 in way of two (2) set in areas. Necessary removal and replacement of closed chock. Necessary burning loose and rewelding of fashion plate for removal and renewal of plate K-4. Necessary staging to be erected and afterwards removed. All new and disturbed work to be sand blasted and coated with Humble Rust Ban 191* as original inside of tanks and coating as original on exterior side. Necessary gas free certificate to be issued prior to commencement of repairs Necessary testing of #1 and #2 starboard wing tanks. Vessel to be cleaned and gas freed prior to commencement of repairs. (Separate bill to be submitted by Owners). All scrap and material removed in connection with the foregoing recommended repairs shall become the property of the contractor and credit for same is reflected in the above lump Siam. EXX-MOR-006000 DIST.--YARD 1 41 2 42 3 45 5 50 6 51 7 52 3 53 9 54 3 58 1 60 2 65 i 68 5 70 3 72 1 73 2 74 3 75 5 77 5 80 7 82 3 84 2 86 i 87 5 89 6 90 7 91 3 92 9 93 3 99 1294b (Rev.E 6-59) (~ BETHLEHEM STEEL COMPANY ( SHIPBUILDING DIVISION BALTIMORE YARD CUSTOMER'S NO(S). DATE 6-13-63 S.S. "ESSO DALLAS" AND OWNERS 8 a O m DATE ENTERED REF. NO. SALE ORDER NO. 25-7128 SUPPLEMENT NO. 48SHEET.NO. OF ITEM NO. A-Stein B-Kroll ordescription - Ireland,Tyrrell., Keech 147. CANCELLATION - INSURANCE CLAIM NO, 236 This item is hereby cancelled in its entirety. All costs to be charged to Item No. 158. DIST.--OTHER O. Spec. Cont. 1 | Beth. Matr. j Cu*t. Matr. B/M Raq'd Order written by EXX-MOR-006001 1294b (Rev.E 6-591 BETHLEHEM STEEL COMPANY SHIPBUILDING DIVISION BALTIMORE YARD ( CUSTOMER'S NO(S). DATE 6"l4"63 S*S. "ESSO DALLAS" AND OWNERS DATE ENTERED REF. SALE ORDER NO. 25-7128 SUPPLEMENT NO. SHEET-NO. 49 OF ITEM A-Stein B-KrollMSCI,IPT'ON or _ Ireland,Tyrrell,Keeoh DIST.--YARD 1 41 2 42 3 45 5 50 6 51 7 52 8 53 9 54 D 58 1 50 2 65 4 68 5 70 3 72 I 73 2 74 3 75 5 77 6 80 7 82 0 84 2 86 i 87 5 89 6 90 7 91 S 92 9 93 D 99 159. <?6'b .160 3%> ENGINE ROOM SKYLIGHTS (303) While engine room skylight is removed for lowering of new condenser water box head, remove skylight from vessel and sandblast to white metal, the inside of skylight and coat with Humble Rust Ban 191. Replace in good order, renewing gasket and defective bolts and nuts. STEP, CARGO TANK STRIPPER BELLMOUTHS (103) Install liners between flanges of 6" stripper bellmouths in the following stbd. cargo tanks. Bellmouth flange bolts to be removed and with bellmouth legs resting on bottom of vessel with a 7/8" opening between bellmouths and shell, install liner of correct thickness between flanges including flange gasket each side of liner, Renew bolts and nuts (galvanized). # 1 Stbd. Tank Opening Prom Bellmouth to Shell 2 11 n 11 n ti u n #5 #10 " " tt 11 1-1/161 1-3/4" 1-1/8" 1-3/4" 161. 1^96 REPAIRS FOUND DURING BOILER EXAMINATION & HYDROSTATIC TEST (303) a. Disconnect and remove to shop, one (l) 1" angle stop check valve, boiler compound feed to stbd. boiler, test, locate leak, open for examination. Repair as directed. b. Disconnect and remove to shop 2-gr" stbd. boiler economizer relief valve. Open up, machine seat and disc, grind in, free up, thoroughly clean, close up, renew bonnet gasket, hydrostatic test to required pressure, prove tight. Reinstall, renew flange gasket, stud bolts and nuts. DIST.---OTHER .O. Spec. Coot. d. Renew instulation and refractory inner door back of stbd. boiler access to under economizer tubes. e. Install support for bottom row of superheater tubes stbd. and port boilers. Support to be made of stainless steel flat bar and bolts. | | Bofh. Mofr. ! | Cost. Matr. B/M Req'd Order written by f. Vee out and weld fractures in boiler casing in way of access opening to superheater doors. A total of four (4) fractures, each 3" long. EXX-MOR-006002 r S.S. "ESSO DALLAS" AND OWNERS 25-7128 SHEET NO, 50 3.61. REPAIRS FOUND DURING BOILER EXAMINATION & HYDROSTATIC TEST (303) - (Cont'd) g. Furnish four (4) copies of audiogage thickness readings of main steam line in engine and boiler room as directed. A total of 12 readings. h. Disconnect and remove to shop,, one (l) flanged globe valve drain of back rear water wall header port boiler. Open* machine seat and disc, grind in, repack valve stem., test to approve pressure, test and prove tight, reinstall, renew gaskets, defective bolt studs and nuts. i. Renew stbd. boiler bulkhead steam stop valve outlet flange gasket. Renew flange blankets and valve insulation - size 6". Remove old and repack valve stem. Renew inlet flange gasket master valve to 200 KW turbine. Check above flange faces for steam cuts of the two above valves. Replace flange blanket insulation - size !". k.,, Reweld two (2) plugs (outboard) bottom row port boiler superheater. 162. EMERGENCY DIESEL GENERATOR SWITCHBOARD (303) vV : Check and repair as found necessary, feed back breaker from emergency switchboard to main switchboard. '3.63. ohA ^ 200 KW GENERATOR Check out 200 KW generator and exciter. Determine reason why generator will not build up voltage. Repair as directed. , EXX-MOR-006003 1294b (Rev.E 6-59) BETHLEHEM STEEL COMPANY SHIPBUILDING DIVISION BALTIMORE YAB,, CUSTOMER'S NO(S). DATE 6-17-63 S.S. "ESSO DALLAS AND OWNERS eo DATE ENTERED SALE ORDER NO. 25-7128 SUPPLEMENT NO. SHEETNO. 51 OF TM A-Steln B-Kroll REF. NO. description OR - Ireland,Tyrrell,Keech DIST.--YARD 1 41 2 42 3 -- 5 45 50 6 51 7 52 8 53 9 54 0 58 1 60 2 65 4 60 5 70 0 72 1 73 2 74 3 75 5 77 6 -- 7 0 60 82 84 2 86 4 87 5 89 6 90 7 91 8 92 9 93 0 99 30A 73 0 SUPPLEMENT - H.P. AND L.P. MAIN TURBINE - ABS SURVEY (303) Open up three (3) hand, control nozzles for H0P,, turbine for exam ination. Grind in, machine discs as found necessary. Free up, repack valve stems with approved packing. Renew bonnet gaskets, defective studs and nuts. Replace insulating blankets as original. 164. fL^ STEAM FUEL SERVICE AND TRANSFER PUMP (303) Heat steel exhaust line of steam fuel service pump as original as designated so that flanges will line up. Renew flange gasket, bolts and nuts. Replace disturbed insulation. Prove flanges in alignment. Size of pipe, 2-g-" dia. x approx. 11* long. 165. r 76 166, STRAINER BOX FOR ELECTRIC BILGE PUMP (303) Renew hinge lugs and pin; also, lugs and screw clamp for cover of electric bilge pump strainer cover. Approx, size of strainer, 6" dia LEAK OFF FROM MAIN THROTTLE VALVE STEMS (303) Renew leak off line from main throttle valve stems to 30# exhaust line. Use ex. hvy. steel pipe and fittings. Prove line tight. Renew insulation. Size of pipe, T-,! dia. x approx. 21s long, bent and necessary fittings. 167. mi- TRAPS FROM 3RD STAGE FEED WATER HEATER (303) Disconnect and remove to shop, two (2) 1" and one (l) 2" traps from 3rd stage feed water heater. Open up, machine seats and discs, grind in, renew defective parts. Close up, test and prove in good working order. Reinstall, renew gaskets, bolts and nuts. 40A SUPPLEMENT - MAIN-CIRCULATOR PUMP, WORTHINGTON VERT. CENT. 20LCV 16 CORROSION CONTROL MRP 320011 DIST.--OTHER .O. Spec. Cont. Remove impeller assembly to shop, check shaft and coupling for truth. Prepare shaft in way of bearings and metal spray, machine to original size and fit new bearings furnished by vessel. Install impeller and motor in true alignment. } | Beth. Matr. | Cult. Matr. n B/M Req'd Order written by EXX-MOR-006004 S.S. "ESSO DALLAS81 AND OWNERS 25-7128 SHEET NO. 52 110R. SUPPLEMENT - LIFEBOATS (103) / a. Remove to shop aft port lifeboat. Renew #A1 port and stbd,, bottom plates. Renew two (2) metal floors. Renew two (2) chock doublers. Renew one (l) scupper. Test and prove tight. Apply one (l) coat of no-oxide to inside of boats new plating. Replace boat in good order. b. Remove from vessel fwd. port and stbd. boats, also aft stbd. lifeboat to dock. Take delivery of Owner furnished lifeboat and install in fwd. stbd. life boat chocks. Paint out all "Esso New York" markings and replace with "Esso Dallas". Load the fwd. port motor lifeboat and the aft stbd. life boat on the truck. c. Take delivery of the repaired lifeboats and install in correct positions. Load fwd. stbd. lifeboat on same truck (lifeboat previously removed from vessel). .. 3.68. LEADS FOR 400 KW SPEED CHANGERS (303) 76 ^ Renew cable from junction box to speed changer motors for each 400 KW gen erator turbine. Size, 3-conductor #l4 approx. 4* long each. Requires two. 1.69. DECK EXHAUST FITTING AFT MOORING WINCH (103) ' 0 a. Renew deck fitting for aft deck winch exhaust. Requires one. Size, 4" dia. ex. hvy. 90 elbow, flanged, welded to deck plates. b. Size of doubler on poop deck item 116 1/2" x 28-6" x 48-6". -IvnsMtall loolnle (' l) doubler on ventilator in way of doubler plate size 1'/4" /v 3 7,3 / 6 " 6 o 'TUJ' 3 ' 1 I 1 ^ Asf. 1j/ ,?j' ^ '~ / JSf (_ . /\ a A ^ A '"w. AO f, '-Jo:, W Ofi An 0 $. I 9&6.0Q 1 996. ) 7 A1 /I TTTfT, EXX-MOR-006005 Fm. 12-4 We look, to oth Vessel and Owners for Payment of this Bill. Newport News, Virginia,. ..July...!.*.................. 19.^63- .s ...............................and Owners. Humble Oil & Refining Co* P 0 . BOX 1512 Houston* Texas to Newport News Shipbuilding and Dry Bill No.......... 7022.... Checked By............................. Dock Company Dr. Ill Product.............. &- Making repairs and/or renewals to the S.S. Esso Gettysburg at this plant as detailed in the attached oustomer's order Ho, T1T-S dated June 28* 1963. For the sum of----- $79$980,00 =SESSKSSS3355i8g Net on Receipt of Invoice Make Payment to Newport News Shipbuilding & Dry Dock Company Attention: Treasurer Newport News, Virginia EXX-MOR-006006