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Relationship between Lung Biopersistence and Biological Effects of Man-made Vitreous Fibers after Chronic Inhalation in Rats Thomas W. Hesterberg,' William C. Miiller,' Richard Mast/ Ernest E. McConnell,3 David M. Bernstein,4 and Robert Anderson1 'Mountain Technical Center, Schuller International, Inc., Littleton, Colorado; zCarborundum Corp., Niagara Falls, New York; zRaleigh, North Carolina; 4RCC, Geneva, Switzerland This article describes the relationship between fiber biopersistence and the chronic toxicity of different chemical compositions of man-made vitre ous fibers (MMVF) in the lung. Rats were exposed in "nose-only" inhalation chambers, 6 hr/day, 5 days/week, for 24 months to aerosol concentra tions of 30 mg/m3 containing comparable fiber numbers and similar dimensions of fibrous glass (FG) or refractory ceramic fiber (RCF). Interim sacrifices were performed periodically to monitor fiber number and dimensions in the lung and the progression of pulmonary alterations. At each interim sacrifice, three to six recovery animals were removed from each exposure group and held until two years to determine the biopersistence of fibers after different exposure times. Fibers were recovered from the ashed lungs, counted, and measured using optical and scanning electron microscopy (SEM). Fiber chemistry was assessed in 91-week recovery lungs using energy dispersive spectroscopy (EDS) analysis. RCF induced lung fibrosis and an elevation in lung tumors and pleural mesotheliomas. FG exposure resulted in no lung fibrosis, no statistically significant increase in the lung tumor incidence, and no mesotheliomas. After two years of continuous exposure, the number of World Health Organization fibers per milligram dry lung recovered from RCF and FG exposed lungs was comparable. EDS analysis of recovery lungs showed that most of the alkalis and alkaline earths had leached from the FG fibers over time. A slight change in RCF chemistry was observed. These findings indicate that the change in the chemical composition of fibers may be an important determinant of the chronic toxicity of MMVFs. -- Environ Health Perspect 102(Suppl 5):133-137 (1994). Key words: biopersistence, MMVF, fibrous glass, RCF, lung burden, chemical durability, WHO fiber lung ashing Introduction There is a logical concern about the safety of any material that has the potential to release particles or vapors into the human environment that can be inhaled. Because fibrous materials can fall into this category, many studies have been and continue to be conducted to evaluate the possible health hazards of such materials. The present studies are part of a series of investigations into the chronic inhalation effects of two major categories of man-made vitreous fibers (MMVF). This paper was presented at the Workshop on Biopersistence of Respirable Synthetic Fibers and Minerals held 7-9 September 1992 in Lyon, France. The authors gratefully acknowledge the assistance of Philippe Thevenaz and his staff at Research and Consulting Company, Geneva, Switzerland in the inhalation phase of this work. The authors also grate fully acknowledge F. D'Vidio, K. Smith, D. Murray, J. Strothers, S. Krusze and T. June for their assis tance in aerosol and lung analysis and microphotogra phy. This study was performed at Research and Consulting Company, Geneva, Switzerland and at the Mountain Technical Center, Littleton, Colorado. Address correspondence to Dr. Thomas W. Hesterberg, Mountain Technical Center, Schuller International, Inc., Littleton, Colorado. Telephone (303) 978-2604. Fax (303) 978-2358. MMVFs are amorphous fibrous inor ganic substances made primarily from rock, clay, slag, or glass. The three major classes of MMVF are refractory ceramic fibers (RCF), fibrous glass, and rock- or slagwool. Products from all three classes con tain respirable fractions of fibers. RCFs are of particular value in high temperature, industrial applications. A variety of RCF types is produced by altering the propor tions of alumina and silica with other refractory oxides. Fibrous glass makes up the largest category of the MMVFs, fol lowed by rock- and slagwool. Fibrous glass and rock- slagwool are used typically in ambient to mid-temperature range insula tion applications and building products. RCF toxicity has been evaluated in three previous chronic inhalation studies, one using rats (1), one using rats and ham sters (2), and the third using hamsters {3,4). One abdominal mesothelioma was observed in a rat in the first study {1), and a pleural mesothelioma in a hamster in the second (2). The two studies differed sharply in the incidences of pulmonary tumors. In the third study, RCF 1 (kaolin) induced mesotheliomas and pulmonary fibrosis in the lungs of 42% of the hamsters {3,4). A variety of fibrous glass compositions also has been evaluated in animal inhala tion models {2,5-11). None of these stud ies identified a significant increase in either fibrosis or neoplasms following glass fiber inhalation in spite of FG lung burdens in excess of several hundred thousand fibers/mg dry lung tissue (f/mg DL). While none of these studies is completely adequate for health risk classification, con sidered as a group they provide strong evi dence for a lack of significant adverse effects following glass fiber inhalation. Recently, a new fiber aerosol genera tion and "nose-only" exposure system became available {12). This exposure sys tem, coupled with the use of specially size selected fibers, resulted in a greater lung fiber burden than had been achieved fol lowing inhalation of a similar number of airborne fibers in a previous study (2). Additionally, this new system allowed exposure of larger groups of animals (up to 140 rats) and thus made possible periodic sacrifice for evaluation of potential patho logical changes, while still providing ade quate numbers of animals for evaluation of potential tumor formation. The availability of this new technology led to the design and conduct of a chronic Environmental Health Perspectives 133 HESTERBERGETAL. Table 1. Fiber aerosol characteristics. Target, mg/m3 Average, mg/m3 Fiber no, WHO F/cm3 Mean, diameter Mean, length RCF1 30 29.1 5.2 187 53 0.82 1 89a 15.9 + 2.4* 0.98 0.61* 22.3 17.0* MMVF 10 30 29.1 5.2 232 56 1.27 1.81* 1.43 + 0.75* 13.1 2.0* 16.8 12.8* MMVF 11 30 28.9 4.5 246 76 0.68 2.10* 0.9010.73* 13.712.2* 18.3114.6* Abbreviations: RCF1, Refractory ceramic fiber (Kaolin); MMVF, man-made vitreous fiber; MMVF 10, 11, are respirable fibrous glass from insulation.aGeometric mean. 6Arithmetic mean. multidose inhalation study of a variety of MMVFs. The present study reports the chronic biological effects of two different types of MMVF (RCF and FG) and relates these chronic effects to differences in the biop ersistence of the two fiber types in the lung. Materials and Methods Fibers A kaolin-based refractory ceramic fiber (RCF 1) and two fibrous glass composi tions typical of those used for building insulation (MMVF 10 and 11) were pre sized so that they would be comparable to the dimensions of fibers found in work place air and also be rat respirable. Positive control animals were exposed to intermedi ate length NIEHS chrysotile asbestos (Jeffrey Mine, Asbestos, Quebec). Fiber Aerosol Exposure Groups of 140 rats were exposed in noseonly inhalation chambers, 6 hr/day, 5 days/week, for 24 months to the 30 mg/m3 gravimetric concentrations of the test fibers. Negative control rats were exposed similarly to filtered air. Positive controls (80) were exposed to 10 mg/m3 of chrysotile asbestos. Aerosol concentrations were monitored at the level of each ani mal's nose for both fiber mass (mg/m3) and fiber number (fibers/cm3). Fiber size distributions of the aerosols were deter mined on a quarterly basis using scanning electron and optical microscopy (Table 1). Animals Weanling Fischer 344 male rats, (Charles River Breeding Laboratories, Kingston, NY) were randomly distributed into the exposure groups. After the 24-month expo sure, the animals were held for lifetime observation (until approximately 20% sur vival), and were then sacrificed using intraperitoneal injections of sodium pento barbital and examined. Pathology Three to six rats were randomly selected from each exposure group and killed at 3, 6, 12, 18, and 24 months. In addition three to six rats were taken off exposure at 3, 6, 12, and 18 months and allowed to recover until the 24-month sacrifice. Lungs were removed in toto, sectioned and stained with hematoxylin and eosin (H&E) and Masson's trichrome stain for collagen deposition. Histopathology of the lungs was examined and each lung was given a Wagner Pathology Grading Score in accor dance with the guidelines presented at the World Heath Organization (WHO) con ference (8). A lung of normal appearance was given a Wagner score of 1, while lungs showing increased cellularity, e.g., macrophage response, bronchiolization and inflammation were given scores of 2 and 3. These cellular changes are reversible. A Wagner score of 4 or greater, however, indicates that interstitial fibrosis, an irre versible change, has occurred in the lung. Lung Burden Analysis Immediately after necropsy, the right acces sory lobe of each animal's lung was ligated, removed, and frozen for later analysis of lung fiber burden. To recover fibers from the lung, the tissue was rapidly dehydrated with acetone, dried to constant weight, and ashed using a low-temperature process. Recovered fibers were dispersed in distilled water, filtered onto membranes, and exam ined by optical and scanning electron microscopy (SEM). Number, dimensions and other physical characteristics of the inhaled lung fibers were determined using counting rules described in the WHO monograph (13). A WHO fiber is defined as having length/diameter (L/D) ratio of >3, a diameter <3 pm and a length >3 pm. Fiber Chemistry A portion of the fibers recovered from the lungs of animals sacrificed at 104 weeks but exposed for only 13 weeks and held without further exposure for 91 weeks (recovery animals) was filtered onto separate membranes and carbon coated. These fibers and stock fibers were analyzed by energy dispersive spectroscopy (EDS) using SEM for comparative chemical composition. Table 2. Inhalation toxicity of kaolin-based refractory ceramic fiber (RCF1) and fibrous glasses (MMVF 10,11). Fiber group Aerosol cone. fibers/cc_ _ _ _ _ _ WHO >10 pm Lung burden fibers/mg (X104) WHO >10 pm Wagner score 104 week Total lung tumors3 Mesotheliomas3 Chemical changesb Air control 1c Air control 2C Chrysotile RCF1 MMVF 10 MMVF 11 ND ND 11,000 187 232 246 ND <0.03 ND 1.0 ND <0.03 ND 1.0 4000 280 7.6 4.0 156 28 14 4.0 166 29 11 3.0 153 50 17 2.5 2(1.6%) 4(3.3%) 13(18.9%) 16(13.0%) 7(5.9%) 3(2.7%) 0 0 1(1.4%) 2(1.6%) 0 0 -- -- None Minor Majord Major ND, not determined.3 Tumor finding at end of study.b Based on comparative analysis of fibers from stock and 13-week recovery animals. cAir Control 1 were negative control animals used for the RCF1 study; Air Control 2 were negative control animals for the MMVF 10 and 11 study.d Based on results of MMVF 10 fibers recovered from lung of rats exposed for 5 days and held without further exposure for 6 months (14,15). 134 Environmental Health Perspectives HESTERBERGETAL. Si02 A1203 Fe203 Ti02 Oxide Figure 3. Chemistry of stock RCF1 fibers compared to RCF1 fibers recovered from the lungs of animals exposed for 13 weeks and allowed to recover for 91 weeks. Si02 A1203 CaO MgO Fe203 Na20 K20 B203 Oxide Figure 4. Chemistry of stock MMVF11 fibers (fibrous glass) compared to MMVF 11 fibers recovered from the lungs of animals exposed for 13 weeks and allowed to recover for 91 weeks. treatment group, the lung burden reached 2.5 0.3 X 105 in 13 weeks of exposure, increasing to 5.0 2.9 X 105 fibers/mg at 24 months. In the MMVF 10 treatment group the lung burden steadily increased from 6.6 1.8 X 104 after 13 weeks of exposure to 2.9 0.6 X 105 at 24 months. Between 13 weeks of exposure and 91 weeks of recovery, the WHO fiber/mg value dropped 95% in the MMVF 11 treatment group and 88% in the MMVF 10 treatment group (Figure 2). Fiber Chemistry RCF Study. The chemistry of RCF 1 stock fibers was compared to that of fibers recov ered from the lungs of animals exposed for 13 weeks and allowed to recover for 91 weeks (Figure 3). There was a small but significant change in the A1203 content in the RCF 1 fiber as a result of 91 weeks residence in the lung. FG Study. The chemistry of MMVF 11 stock fibers was compared to that of fibers recovered from the lungs of animals exposed for 13 weeks and allowed to recover for 91 weeks (Figure 4). Nearly total loss of CaO and Na20 occurred dur ing the 91 weeks of residence in the lung. The apparent increases in Si02 and A1203 are artifacts related to the decreases in other fiber components and the expression of the data in relative percentages. The chemistry of fibers recovered from MMVF 10 exposed lungs has not yet been analyzed. However, significant changes in fiber chemistry were observed in MMVF 10 fibers recovered from rat lungs exposed for 5 days and held without further exposure for 6 months (14,15). This suggests that both fibrous glass compositions are under going significant chemical alteration in the lung environment. Discussion In the present study, RCF induced pul monary fibrosis and significant increases in lung tumors in a rodent chronic inhalation model. Pleural mesothelioma formation was also associated with RCF exposure. Details of the RCF study have been reported elsewhere (3,4,16,17). A compa rable lung burden of the glass fibers pro duced neither pulmonary fibrosis nor a significant increase in lung tumors. The only exposure-related finding in the FGexposed animals was an increase in mild cellularity in the lungs that did not appear to progress after 6 months of exposure. These cellular changes are reversible and are simi lar to the effects observed after inhalation of an inert dust. The FG study has been reported in more detail elsewhere (18). In the present study, lung fiber levels increased comparably in the FG and RCF exposed animals. Since lung levels during continuous fiber exposure are determined by the balance between the deposition of fibers in the lung and their disappearance from the lung, and since the deposition of similarly sized fibers is assumed to be com parable, the disappearance of the two fiber types from the lung could also be assumed to be comparable. The finding that during a recovery period of 91 weeks following 13 weeks of exposure the disappearance of FG from the lung was similar to that of RCF confirms this assumption. 136 Environmental Health Perspectives MMVF LUNG BIOPERSISTENCE AND CHRONIC BIOLOGICAL EFFECTS Previous short-term fiber exposure studies indicated that the biopersistence of fibers may be an important factor in their toxicity to the lung (19-21). Those studies showed that different fibers had different rates of disappearance (e.g., by dissolution and clearance), as well as different leaching rates. The present chronic inhalation study showed that the rates of disappearance of RCF and FG over 91 weeks were similar. However, the amount of chemical leaching of the fibers within the lung was very differ ent for the two fiber types. This suggests that fibers that are more readily altered chemically within the lung may be less biologically active. Further analyses of the data are neces sary before the importance of changes in chemistry, fiber number, or morphology can be related to the observed differences in bio logical activity of different MMVF types. In conclusion, these findings demon strate that this rodent inhalation model pro vides a sound basis to identify the potential hazards of fibrous materials in man. Further, these results suggest that the toxicologic potential of an MMVF may be dependent upon its chemical composition. Finally, these results indicate that some compositions of MMVFs that are not toxic to experimental animals may represent no significant hazard for fibrotic or neoplastic disease in humans. REFERENCES 1. Davis JMG, Addison J, Bolton RE, Donaldson K, Jones AD, Wright A. The pathogenic effects of fibrous ceramic aluminum sili cate glass administered to rats by inhalation or peritoneal injection. In: Biological Effects of Man-made Mineral Fibres, Vol 2. Proceedings of a WHO/LARC conference held 20-22 April 1982 in Copenhagen. Copenhagen:World Health Organization, 1984;303--322. 2. Smith DM, Ortiz LW, Archuleta RF, Johnson NF. Long-term health effects in hamsters and rats exposed chronically to man-made vitreous fibres. Ann Occup Hyg 31:731-754 (1987). 3. Hesterberg TW, Mast R, McConnell EE, Chevalier J, Bernstein DM, Bunn WB, Anderson R. 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