Document jmGEw0vMkoG1Kj3rLVzRrZ7w5
UNION CARBIDE CORPORATION
MINING AND METALS DIVISION 270 PARK AVENUE. NEW YORK. N. Y. 10017
PLAINTIFF'S $ EXHIBIT
1 UC-1364
James W. Raw-linos
VXCS-FJtESIDElfT
March 10, 1972
Reichhold Chemical Industries, Inc. 701 - 707 Woodward Heights Blvd. Femdale, Michigan 48220
Attention: Mr. R. C. Sulick, Technical Director
Dear Sirs:
Many users of asbestos have become justifiably uneasy about recent federal regulations and proposed regulations pertaining to the use of asbestos products. Unfortunately, the publicity given to this governmental activity has tended to be of a sensational nature and has done little to place the question of asbestos toxicology in logical perspective. I take this oppor tunity, therefore, to state our firm belief that Union Carbide Corporation can comply with the regulations now applicable to our asbestos operations and with all reasonably anticipated additional regulations. Moreover, we believe that our RG-244 customers can, without un due burden, comply with these regulations as they apply to their operations. In this regard, it is our belief that if your facilities are ventilated to provide the protection required under present regulations against styrene fumes and amorphous silica dust, that you will also meet the standards established for asbestos.
With regard to the toxicity of asbestos, it is important to note that asbestosis and statistical excess occurrences of bronchogenic carcinoma have occurred only in connection with massive long term exposures to asbestos dust. The risk of this type of exposure is usually in asbestos mines and mills and in manufacturing operations such as floor tile plants where asbestos usage may vary from 15,000 to 30,000 tons per year. The .risk of long term massive exposure is not typical of operations utilizing RG-244. As you are well aware, RG-244 is used in relatively small quantities and is introduced as a small fractional addition to a strong binder resin on an intermittent basis.
At the present time, regulations pertaining to asbestos exposure are in effect under the Oc cupational Safety and Health Act. In addition, proposed permanent standards under this Act were published on January 12, 1972 and are now under review. Also, proposed regulations concerning asbestos emissions to the atmosphere under the Federal Clean Air Act are under review. The ultimate scope and content of the regulations and standards under review should be determined by mid-year. At that time, we will be prepared to provide compliance infor mation and assistance to our customers relative to newly adopted regulations.
AT
Reichhold Chemical Industries, Inc.
-2-
March 10, 1972
It is clear that the main thrust of the OSHA standards will be a limitation on exposure to airborne concentrations of various substances including amorphous silica, styrene and asbestos. Under the OSHA regulations now in effect, the basic asbestos exposure limit for any employee is 5 fibers per milliliter on an 8 hour time weighted average. This limit is known as a thresh old limit value, or TLV. The present TLV for amorphous silica is 20 million particles per cubic foot, or 80 milligrams of Si02 per cubic meter with the weight usually limiting. Also, TLVs have been established for many other substances, all designated as "air contaminants", such as styrene, mica, talc and coal dust. The present OSHA regulations applicable to these con taminants indicate engineering methods should be utilized to obtain dust or fume control to the prescribed level where this is feasible. However, respirators can be used to control ex posure. The OSHA rules now applicable to csbestos may be summarized as follows:
Airborne Concentration (1)
8 Hour
15 Minute
Exposure (2) Exposure (3)
5 max.
10 max.
Required Mask Type None required
Typical Mask (4) --
25 mux.
50 max.
U.S. Bureau of Mines Schedule 2IB. Negative pressure on breathing. Covers nose and mouth.
Willson Model 1009 with R-520 Fi Iter and M-S-A No. 86432 with Type H, Ultra Filter and others
250 max. Over 250
500 max. "
U.S. Bureau of Mines Schedule 2IB Powered filter positive pressure.
Personal Environment Sys tems, Inc. Hood 330 or 351 with 1900 Series filter
U.S. Bureau of Mines Schedule 19B Type C positive pressure, air supplied.
Willson GA2H M-S-A LeadFoe and others.
(1) Fibers per milliliter greater than 5 microns in length, as determined by the membrane filter method at 400-450X magnification (4 millimeter objective) phase contrast illumination.
(2) 8-Hour time weighted average.
(3) 15 Minutes in an hour for up to 5 hours in an 8-hour day.
(4) Not a complete list, but a list will be sent upon request.
Reichhold Chemical Industries, Inc.
-3-
March 10, 1972
Experiments which we recently conducted indicate that the TLVs for both asbestos and amor phous silica may be exceeded during the introduction of the material into unventilated resin mixing tanks. The range of readings for asbestos and amorphous silica during the mixing operation were, respectively, 1.4 to 11.5 fibers per milliliter (average 5.0) and 24.0 million to 39.0 million particles of silica per cubic foot (average 30 million.) Other readings for asbestos fibers were as follows:
Operation
% Asbestos in Material
Fiber Count Range per ML
Avg. Fiber Count per ML
Spraying polyester resin in styrene with chopped fiber glass - boat hull and shower stall fabrica tion
0.4 to 0.5
0.8 to 1.4
1.12
Hand sanding polyester furniture
0.05
<0.1
<0.1
Power sanding boat hull
0.4
2.1 to 3.0
2.5
We, of course, recommend that you have your own operations surveyed by a qualified in dustrial hygienist to determine existing dust and fume levels. In this regard, we once again state our firm belief that if your facilities are ventilated to provide the required protection from dust and fume hazards for silica and styrene, that you will also meet the standards for asbestos.
The information set forth above is certainly not, and was not intended to be, an exhaustive analysis of present or proposed regulations and compliance procedures. We are willing, how ever, to meet with representatives of your company for the purpose of examining the presently applicable regulations and compliance procedures in detail.
Very truly yours.
JWR/es
James W. Rawlings