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166
CHAPTER II
1962 Guide And Data Book
age due to nails driven for hanging pictures or from building alteration, most codes prohibit such panels in the United States. Interference with radiation remand by furniture *nd interior decorations reduce the desirability of wall
Radiant Convector Wall Panel
Glass electric heating units, sometimes designated as ra
diant panels, depend on the beating effect produced by pas
sage of current through a thin coating of conductive material
fused to one face of a panel of Vi-in. thick special
The
conductive layer may be sprayed-on aluminum or printed
metallic oxide patterned to form a grid several thousandths
of an inch thick, or fused-on material to give & uniform coat
ing less than 0.0001 in. thick over the entire active face of
panel. Normal glass operating temperatures are 300 to 400 F,
with maximum permissible temperature around 650 F.
Electric wiring connections are made by a variety of nwTM
to the pane), with leads provided for easy field connection.
The panel is supported on insulators within a mgfol frame,
with a reflector behind the gbus arranged to provide space for
air circulation. Protective guards are usually provided to re
duce hazards to a minimum
Glass units are usually rated between 600 and 3000 watts,
for standardized voltages of 120, 208, or 240 volts. Starting
current for some types exceeds running current by 10 to
50 percent. However, there are types with substantially no
current surge. Frame sizes vary from about 30X24 in. for 1000
watt size to 42X6 in. for baseboard models, and are arranged
for recessed or for surface mounting. Thermostats integral
with the unit areoptional. Portableunitswithcord are available.
Radiant panels using tubular elements welded to or wm*
into extended aluminum panels have emissivity
similar to glass panels.
Electric Floor Panels
Resistor cables of the same type used for ceilings may be used for panel systems in concrete slabs. Precautions to be observed in construction of slabs for panel heating are gener ally furnished with the cable. Cables may be laid in a^pmhiw prefabricated as integral units of cable laced in wire mesh with provision for grounding of mesh. Such prepared assemblies may be suitably located within forms and concrete poured in as a single monolithic slab. Special or heavy-duty cables for concrete installation are available.
Without prepared assemblies, non-insulating cement finish 1H in. thick is poured and troweled above cables fixed to a minimum 3 in. slab. In some areas, cables may be stapled to wood nailing strips fixed in the surface of the rough slab. When the slab is made of light-weight insulating concrete, cables may be stapled directly to the slab. Alternative special anchors are available to bold the cable at proper spacing during pouring, and are held by nails driven by hand or pow er impact drivers. Otherwise, periodic temporary fontAnfog with daubs of cement, plaster of Paris, strips of masking tape, or other nonconduetive material must be used.
Provisions of the National Electric Code prohibit fanning of cable to reinforcing rods or mesh as a means of holding the cable in place during pouring. To secure monolithic pour, nailing strips are sometimes omitted and the cable is strung on frames with nail spacers; frames are removed when enough concrete has been poured to hold the cable in place. If desired, magnesite flooring, ceramic tile flooring, asphalt tile, or wall to wall carpeting may be used on the floor. Insulating-type concrete may be used below cable, but must not be used around or over cable.
Some floor heating installations employ reinforcing grids
energized at low voltage, through dry type transformers, as a heat source.
Central Hot Water Systems
Heating systems of hot water type using radiators or con vectors, discussed in Chapter 8, may be operated using &Q
electric hot water boiler containing immersion elements (re sistors) . Resistors may be interlocked to prevent energizing when the circulating pump is not operating. The boiler wa ter holding capacity should be sufficient to minimize cycling
For off-peak operation where electric rate considerations justify, a water heating tank of large storage capacity may be employed. The system may be designed for a water tem perature of 250 to 275 F at pressures up to 75 psig, with suitable piping systems for this pressure. An automatic valve may provide 140 to 160 F water at the pump by mixing hot water from the tank with cooler water from the return main Another method employs the flash principle, withdrawing water at high storage temperature into a low-pressure sepa rating chamber where steam is obtained as a result of the pressure reduction; however, power for pumping is substan tially greater with this steam-accumulator method. Thermal insulation on boiler tank and piping must be adequate to minimize losses. High investment, space required for equip ment, and loss of much of the convenience and economy of operation available with other forms of electric heat, tend to limit the application of this type of system.
Central Warm Air Systems
Electric furnaces consisting of resistance heutting coils housed in an insulated cabinet and equipped with a blower are available in sizes ranging from 5 kw to 30 kw for use with ducted warm air systems. Furnaces are not readily adaptable to individual room control. They are recommended when central cooling is planned or when circulating, filtering and humidifying the heated air; or when positive fresh air supply is desirable. Electric furnaces are compact and require no flue connections or piping, making them adaptable for installation in separate zones. They are also used for convert ing existing warm air systems.
Individual room control may be obtained in a warm air system by means of duct heaters fitted into branch ducts leading to the various heated spaces. In addition to providing individual room control of heating, these heaters provide a means of local reheat for summer control of humidity, when combined with air conditioning.
CALCULATING CAPACITIES
The procedure outlined in Chapter 25 of the 1961 Guide And Data Book for calculating the heating load may be used for electric systems. Load expressed in Btu per hour is con verted to kilowatts by the divisor 3413 Btu per kilowatt. The National Electrical Manufacturers Association has published the NBMA Manual for Electric Bouse Heating describing methods and giving heat loss factors for calculating load directly in kilowatts. All the energy applied to a resistor is transformed into heat, and will dissipate to surrounding air and surfaces receiving conducted or radiated heat. The resistor will attain whatever temperatureis necessary to effect this heat transfer. However, both electric power input and heat output are directly affected by voltage at the resistor terminals, being proportional to square of the voltage. Thus, a resistor rated 1000 watts at 240 volts, if used on a circuit at 220 volts, delivers 840 watts or 16 percent under the rated valued, while at 208 volts the shortage is 25 percent. See Table 2.
Bectric Heating
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Table 2... Relation of Resistor Voltage to Heat Delivery
Condltioa
Voih
Heat OeftvOTc*
%
fwtrir xvstem, nominal value.................... For draign of equipment, at terminals-----B*nge, as basis for design
Minimum....................................................... Maximum...................................................... On secondary distribution system Favorable sone, as to voltage conditions
Minimum.......................................................... ........................................................
Tolerable sone Minimum................................................... ..................................................
Emergency conditions....................................
120/240 118/236
110/220 124/248
110/220 125/250
107/214 127/254 90/180
103.3 100
86.8 110.5
86.8 112.0
82.2 116.8 58.3
POWER CONSIDERATIONS
The cost of electricity for space heating will vary through out the country. Rates are determined by the utility com panies' costs and sales policies. Generally, those companies having large air conditioning loads which cause summer peaks are apt to have special heating rates. Special low rates sometimes are available during certain hours when the load is low. Information should be obtained from the local utility company before operating cost estimates are made.
Many utility companies serve their commercial and indus trial customers on a rate which includes both demand and energy charges. When this type of rate applies, it is desirable to keep the user's kilowatt demand as low as possible, by provisions in original design of the installation and by ju dicious methods of operation. Excess beating capacity should be avoided, but without jeopardizing satisfactory perform ance in cold weather. A variety of control methods can be applied to minimise! both demand and consumption. De centralized control with a thermostat in each room or on each heating unit, is one method.
The arbitrary addition of a percentage safety margin on the heating load is not recommended. Such prac tice would increase the peak electric demand and often the
cost of electric service. The most economical electric heating systems from an
operating standpoint are of decentralized type, with a ther mostat provided on each unit or for each room. This permits each room to compensate for heat contributed by auxiliary sources such as mrahina, lighting, and appliances. This ar rangement gives a better diversity of the power demand due to non-coincidence of electric load from all units of an installation. Manual switches are often provided to permit cutting off heat or reducing temperature in rooms when not in use. When such operation is practiced, consideration should be given to provide adequate capacity for warm-up as com pared to a system maintaining a constant temperature.
For the sake of economy, buildings intended to be heated electrically should be well constructed, have adequate thermal mmlfttinn and storm windows or multiple glazed windows *u>d storm doors to minimim heat loss, and weather stripping
to minimize infiltration. Adequate thermal insulation may have different interpre
tations depending on climatic conditions, cost of heating energy, Hpcign and type of construction, characteristics of occupancy, living habits of occupants and other factors. In residential construction, the 1960 "Minimum Property Standards" of FHA limit the allowable heat loss to 40 Btuh (11.7 watts) per sq ft of occupied floor area. Most electric heat authorities recommend limitation of overall heat transmission coefficients {U values) to a maximum of 0.05 for ceilings, 0.07 for frame walls and 0.07 for floors (above vented crawl spaces). The National Mineral Wool Insulation As sociation specifies a minimum resistance {R value) of 19 for
ceilings, 11 for walls, and 13 for floors. In some severe climates, consideration is being given to
more insulation and use of triple-glazed windows for reduction of heat loss and increase of inside surface temperatures so that higher inside relative humidities can be used without excessive condensation.
A large majority of dwellings heated economically by elec tricity have heat factors (quotient of seasonal energy con sumption in kilowatt-hours divided by degree-days and by volume of gross heated space expressed in thousands of cubic feet) between 0.15 and 0.25. Heat factors are also expressed in
Kwh per square foot per thousand degree-days.
Operating Costs (Residential)
With increased numbers of electric heating installations, operating cost estimates and experience records are accumu lating. Experience records and comparisons would indicate that, actual consumption is usually less than conventional calculations. This is particularly true with thoroughly insu lated structures or for applications having short hours of maintained temperatures and long reduced temperature periods.
The NBMA Manual for Electric House Healing applies the following formula for estimating the annual energy use of residential electric heating systems:
HLXDDXC Annual kilowatt-hour consumption * -----------------------
where
C =* constant (see text below). HL *= heat loss of building, kilowatts. DD =* annual degree days for area. TD difference between indoor and outdoor design tem
perature, Fahrenheit.
The constant C depends on a number of variables such as
weather conditions in the locality, orientation, design and
construction of the building, living habits of the occupants,-'
daaign of heating systems, and internal sources of heat. To be
applicable, the method of calculating heat loss must be in
accordance with Chapter 25 of the ASHRAE Guide And
Data Book (1961) or the procedure specified in the NEMA
Manual. The NEMA Manual (NEMA Pub. No. HE 1-1957,
June, 1957) reports that based upon experience with many thousand electric heating installations, the value recom
mended for C is 18.5 unless local experience of a statistical
nature has established a more reliable value for the particular
area concerned. REA Bulletin 142-1 Electric House Heating
suggests correction factors for degree-days to be applied to
the NEMA formula when the annual degree-days are less
than 1800.
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The FHA Minimum Property Standards (FHA No. 300,
General Revision No. 3, December, 1960) recommends use of
a C factor in the NEMA formula of 17 for dwellings (a) having
a floor area of 1200 sq ft or less and located in any area, or
(b) having a floor area of more than 1200 sq ft and located in
an area having a design temperature difference (indoor-
outdoor) of 65 deg or less. The same publication also recom-