Document jgaoGJVEGGd4yEmZMJ5pwRZe9
#151 - Mr- J. N. Walker
#151 - Mr- K. S. Freeman
*
OSEA STANDARDS FOR ASBESTOS
....
2/18/74
Attached is a file that lists the products of both U.S.G. & C.G.C. that contain asbestos. Hie major problem is with the joint compound and spray texture products. It may be technically feasible to control asbestos du3t in our plants; however, control of asbestos dust under job conditions is very difficult. It would take extraordinary handling pro cedures to comply with either the 8-hour time-weighted average of 2-fibers per cc of air or the maximum instantaneous
ceiling concentration of 10 asbestos fibers per cc of air during job mixing of powder products. Strict monitoring of job mixing by OSEA inspectors would prohibit powder products. Ready-mixed products would eliminate job mixing, but sanding will present a problem. Since the 2-fiber per cc regulation is based on an 8-hour time-weighted average, it is administratively feasible to stagger work schedules to comply with the regulation. However, this would be economically restrictive. Spraying of asbestos-containing texture paints can also result in concentrations of asbestos fibers in the fog or mist portion of the spray that could exceed the 2-fiber per cc limit. State regulations in Minnesota and local regu lations in Chicago prohibit the spraying of asbestos-containing material. Eventually, the pressure of public opinion will virgually eliminate the use of all spray-applied asbestoscontaining products.
Asbestos-cement siding could result in asbestos dust concen trations that exceed the 10-fiber ceiling limit on the job site if cut with power saws. However, a blade-type cutter would eliminate this problem.
The elimination of asbestos appears to be reasonably feasi ble in all other U.S.G. and C.G.C. products; however, confirming tests must be conducted on asbestos-free products at OL to maintain existing ratings.for Class "A" roofing shingles. Class "A" B-U-R,-and fire rated ACOU3TONE ceiling assemblies.
KSF;mm
ELIMINATION OF ASBESTOS IN U.S.G. PRODUCTS
"PRODUCT
_ .nt Compounds, & Textures
PLANTS
Gypsum, New Brighton South Gate, Dallas, Chamblee, Midway, -Jacksonville, Hagersville, Montreal
SUMMARY
By mid-1976, we fully expect to be able to manufacture the entire USG Joint Compound lir the DURABOND line, the ReadyMixed line, the IMPERIAL QT line, and all other specialty products without loss of quality; however, there may be some instances of increase raw material costs. See attached memo by Mr. Maynard for details.
Asbestos-Cement Siding
East Chicago
Cannot eliminate asbestos. Need improved asbestos -handlir at plant-
DURACAL Alkyd Exterior Texture
Nashville
A good, asbestos-free solvent formula is available at Research, but not' bulletined. Sales prefers to switch all sales to'Tdie latex type which is asbestos-free, and is trying to do so.
luper Block 'iller
Dallas, Gypsum, New. Brighton
This product made by adding materials to ready-mixed joint compound. Will change when asbestos-free ready-mix is available.
sphalt Rooftex Luminum Coating ?rivate Label)
Nashville
To bedropped from line in 1974.
roustone 120 180
Gypsum, Walworth
An asbestos-free formula must pass UL test. There is no active research program.
ALCO Self-sealg asphalt aahevc.
Jersey City, St. Paul, South Gate
Asbestos probably can be eliminated (prob. 90%) in 3 to 4 months.
.r ~
=
'> -
ELIMINATION OF ASBESTOS IN U.S.G. PRODUCTS PAGE TWO
RODUCT
Class "A" Shingles & BUR
PLANTS South Gate
SUMMARY '
Asbestos-free formul_ must pass UL test. Active research program.
Asphalt Roofing Cement
St. Paul
Need plant improvement or b; pre-mix as. Jersey City & South Gate.
Asbestos Roofing Felt
South Gate
No tests have been made to determine asbestos pollution during saturation of purchased asbestos felt.
Metal Casting Plaster
"DROPERM
Detroit, Southard, New.Brighton
Ft. Dodge
Uses mouldene talc. Proba bility 85% that -talc can be . eliminated. Trade acceptanc uncertain.
,
_
Uses mouldene talc. Could b<
replaced with regular
HYDROPERM which is asbestosfree.
KASTICAL Special
1 CGC AUDICOTE
Detroit Hagersville
Uses mouldene talc. Probabi lity 85% that talc can be replaced. Trade acceptance uncertain.
Production to be terminated when compliance with asbestos regulations is no longer feasible, per Mr. Hood.
CGC BONDCRETE
Hagersville
:GC ORIENTAL Exterior Stucco
Montreal
Research evaluation of asbestos-free formulas has been delayed.
O
Trial jobs.of asbestos-free T
form__ula.s ha-v. e___be_en
delav" ed.
^
C'