Document jgY04wbxzLzVzMkOn64QEGmM2
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CHAPTER 16
1949 Guide"
The air gas ratio has a decided effect upon flame propagation. It "is necessary that the gas will flow out of the burner ports fast enough so that the flame cannot travel back into the burner head, i.e. flash back, but the velocity must not be so high that it blows the flame away from the port.
The maximum and minimum flow speeds from burner ports which may be permitted are. known to be very close together when air-gas mixtures in theoretical proportions are being supplied to the burner. As the air-gas ratio is lowered, and the mixture becomes more gas rich, the limiting speeds become farther apart, until with 100 per cent gas, in an all-yellow flame, flash back cannot occur and a much higher velocity is needed to blow off the flames.
SOOT
The deposit of soot on the flue surfaces of a boiler or heater acts as ah insulating layer over the surface and reduces the heat transmission to the water or air. The Bureau of Mines Report of Investigations No. 32725
Table 10. .Average Flue Gas Dew-Point for Various Fuels'
Type op Fuel -
Semi-Bituminous Coal................:_______ _____
Oil
Manufactured Gas.______ ______..______,__
Average Dew-Point Temperature, F
68 84
93 ill 127 137
shows that the loss of seasonal efficiency is not so great as has been be lieved, and usually is not over 6 per cent because the greater part of the heat is transmitted through the combustion chamber surfaces. The Bureau of Standards Report BMS 54? points out that, although the de crease in efficiency of an oil fired boiler due to soot deposits is relatively small, .the attendant increase in stack temperature may be considerable.
The soot accumulation clogs the flues, reduces the draft, and may pre vent proper combustion. Soot can probably be most effectively removed by a jet of compressed air or by means of a brush. However, it has been found that copper chloride, lead chloride, tin chloride, zinc chloride, com mon salt and some other salts are partially effective in removing soot from furnaces and boilers when properly used.7
CONDENSATION AND CORROSION
Sulfur dioxide or sulfur, trioxide formed by the combustion of sulfur in fuels is the principal corroding element in flue gases, and becomes active whenever moisture, is present for the formation of sulfurous or sulfuric .acid. It is necessary, therefore, to maintain a flue gas temperature in excess of the dew-point temperature of the flue gases in all parts of appliances unless they are made of materials that will resist these cor rosive influences. It is usually desirable to maintain a flue gas tempera ture above the dew-point temperature throughout the heating appliance and the chimney or smokestack because of these same corrosive effects. The "average dew-point temperatures of the flue gases from the several
Fuels and Combustion
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fuels, when burned with the amount of excess air usually supplied to insure complete combustion, are shown in Table 10. ,
LETTER SYMBOLS USED
,
hi = heat loss in the dry chimney gases, Btu per pound of fuel. ht = heat loss in water vapor from combustion of hydrogen, Btu per pound of -
fuel. Ai = heat loss in water vapor in combustion air, Btu per pound of fuel. hi = heat loss from incomplete combustion of carbon, Btu per pound of fuel. hi = heat loss from unburned carbon in the ash, Btu per pound of fuel, to. = weight of dry flue gas per pound of fuel (from Equation 6), pounds. cp = mean specific.heat of flue gases at constant pressure. f( = temperature of flue gases at exit of heating device, Fahrenheit degrees. I, = temperature of combustion air, Fahrenheit degrees. Hi = percentage of hydrogen in the fuel by weight from ultimate analysis of fuel
as fired. M 3= humidity ratio of combustion air, pounds of water vapor per pound of dry
air. to. = weight of combustion air per pound of fuel used, pounds. C = weight of carbon, burned per pound of fuel corrected for carbon in ash,
pounds. Co = percentage of carbon in the fuel by weight from the ultimate analysis. CO, CO, = percentages of CO, COt in the flue gases by volume. W. = weight of ash and refuse, pounds. C. => per cent of combustibles in ash and refuse by weight. W = weight of fuel used, pounds.
REFERENCES
* Five Hundred Tests of Various Coals in Househeating Boilers (U. S. Bureau of Mines Bulletin No. 276).
* Combustion Efficiencies as Related to Performance of Domestic Heating Plants, by A. P. Kratz, S. Konzo and D. W. Thompson (Illinois Engineering Experiment Station Circular No. H).
* Quality of Anthracite as Prepared at Breakers, 1935 (U. S. Bureau of Mines' Report of Investigation, R. I. 3283).
4 Hand Firing Soft Coal Under Power Plant Boilers (U. S. Bureau of Mines Tech nical Paper No. 80).
' Effect of Soot on Heat Transmission in Boilers ({/. <S. Bureau of Mines Report of Investigation No. 3272).
' Effect of Soot on the Rating of an Oil-Fired Heating Boiler (National Bureau of Standards Report BMS 54).
7 Removal of Soot from Furnaces and Flues by the Use of Salts and Compounds, by P: Nicholls and C. W. Staples (U. S. Bureau of Mines Bulletin No. 360).
* Condensation of Moisture in Flues, by William R. Morgan (Illinois Engineering Experiment Station Circular No. 22).
BIBLIOGRAPHY
Fuels and Their Combustion, by Haslam and Russell (McGraw-Hill Co., 1926).
Principles of Combustion in the Steam Boiler Furnace, by Arthur D. Pratt (Bab cock and Wilcox Co.).
Smoke-Producing Tendencies in Coals of Various Ranks, by H. J. Rose and.F. P. Lasseter (A.S.H.V.E. Transactions, Vol. 45,1939, p. 329).
Fundamentals of Combustion in Small Stokers, by C. A. Barnes (Bituminous Coal Research, Inc., Technical Report No. IV).