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ESCAMBIA PLANT
INTEROFFICE MEMORANDUM
To: Mr. E. A. Ray
From: w< c. Wilde Re: ^erson^l Monitoring for
ire at Pace Plant
Dat,: 2 0 March 1974
Copies: j_ T< Barr
T- L. Carey R. Fleming J. D. Kramer A. K. McMillan E, A. Primeau , G. B. H. SpeedtS R. R. Spiegelhalter M. Stermon
Personal monitoring of VCM exposure to the utility operators (reactor cleaners) at pace has continued. Twenty four (24) samples have been taken and the average of all samples is 43 ppm. The operator did not enter any reactors during four (4) of the sampling periods and these four analyses ranged from 5 ppm to 27 ppm. This shows that the high readings are due to VCM exposure while the operator is in the reactor.
The VCM exposure levels have tended to be higher on the off Bhifts. The averages
of all readings by shift are:
7-3 Shift (days) 3-11 Shift (evenings) 11-7 Shift (midnights)
27 ppm average 34 ppm average 72 ppm average
Noting this trend, we believed that the new reactor purging procedures were not being followed as closely as possible, especially on the 3-11 and 11-7 shifts. A meeting was held with all four shift supervisors on 3/13/74 to point out the importance of following the proper purging procedures, and to get their views on improving and implementing these procedures. Before this meeting, the VCM levels had averaged 52 ppm and since the meeting, the levels have averaged 31 ppm. As the operators gain experience with these new procedures, it is expected that the VCM exposure levels will continue to decrease. Another meeting with the supervisors will be held on 3/20/74 to re-emphasize the importance of following the procedures.
The reactors are now being checked by the shift supervisors with the Syntok before allowing entry. The Century instruments will be used again when they are repaired. As a possible alternate to the purging procedure presently being used, a reactor was filled with water and boiled. (This is the procedure used at Calvert City). Preliminary results showed that the boil out is about as effective as the present procedure. The test will be repeated and a complete report will be written by D. H. Francke.
AP00050371
Mr. E. A. PayPersonal Monitoring for VCM Exposure 20 March 1974 Page Z The battery charging schedule has been changed to allow a full 8-hour sample to be taken. This will allow Pace results to be directly compared to Calvert City results. The new schedule will reduce the number of samples taken to one/four shifts.
wC
W. C. Wilde W CW :bp Enclosure
AP00050372
Operator's Job Title Solutions Recovery Uti lity Utility * Utility * Uti 11 ty Utility * Utility * Utility *
tility * Utility * Utility * Utility * Utility * Uti lity * Utility * Utility Utility Utility * Utility * utility * Utility *
PERSONAL MONITORING "Ftf'feVCM EXPOSURE
Operator's Name J. Summerlin A. Collins F. Henderson F. Henderson Martin (Carrol) Henderson Berry Henderson Henderson Berry Henderson Watson Berry Jones (Carrol) Randall (Carrol) Martin (Carrol) Berry Berry Randall (Carrol) Berry Randall (Carrol) Jones (Carrol)
Date 3/6/74 3/6/74 3/6/74
Sampling Time
Start
Stop
Shift Taking Sample
10:30 am 1:30 pm
7-3 "DM
4:00 pm 7:00 pm 3-11 ''A"
4:00 pm 7:00 pm 3-11 "A"
3/7/74 4:30 pm 7:00 pm 3-11 "A"
3/8/74 3/8/74
12:00 mn 3:00 am
11-7 11B"
8:00 pm
11:00 pm 3-11 "A"
3/9/74 10:30 am 1:30 pm
7-3 "C"
3/9/74 3:30 pm
6:30 pm
3-11 "A"
3/10/74 1:30 am ' 3/10/74 10:45 am
4:30 am 1:30 pm
11-7 "B" 7-3 "C"
3/10/74 4:30 pm 7:30 pm 3-11 "A11
3/11/74 2:00 am
5:40 am
11-7 "B"
3/11/74 11:40 am 2:45 pm 3/11/74 3:00 pm 6:00 pm
7-3 HC" 3-11 "A11
3/12/74 11:00 pm 1:30 am 3/13/74 11:35 pm 1:35 am
11-7 "B" 11-7 "B11
3/13/74 11:00 am 2:15 pm 7-3 "C"
3/14/74 9:30 am
12;30 pm 7-3 "C"
3/14/74 7:00 pm
10:00 pm 3-11 "D"
3/15/74 8:00 am
11:00 am 7-3 "C
3/15/74 5:20 am 8:20 am 3/16/74 11:00 pm 2:00 am
3-11 IJD" 11-7 "A"
T,,W0A0 VCM Level
3 ppm 6 ppm 27 ppm 14 ppm 180 ppm 17 ppm 14 ppm 69 ppm 88 ppm 74 ppm 5 ppm 23 ppm 33 ppm 2 1 ppm 135 ppm 3 1 ppm 5 ppm 12 ppm 29 ppm 16 ppm 83 ppm 38 ppm
AP00050373
Operator's Job Title
Utility * Utility * Utility * Utility *
Operator's Name
Randall (Carrol) Martin (Carrol) Martin (Carrol) Jones (Carrol)
**
Date
Sampling Time
Start
Stop
Shi ft Taking Sample
1
T.W.A. - VCM
Level
3/15/74 3:45 pm 6:45 pm 3-11 "D"
3/17/74 9*00 am
12:45 pm 7-3 "B"
3/17/34 2:15 pm 3:15 pm 7-3 "B"
3/18/74 11:30 pm 1:3Q am
11-7 "A"
43 ppm 30 ppm 37 ppm 13 ppm
`'Operator was in reactor cleaning during sampling peri
j
1
AP00050374
.cT&o&cZlatU Ckesruz.
J . D , Kramer
_ M . H . S t e rrao n From__________________________
( ) Take Action ( ) For Your Comments
PUT IT IN WRITING
Date
18 Marcb 1974
Subiect SaraPling of ambient air in PVC Plant
' 'rr
w i'Clv?y c uon'Tva 1 H6ft116't & .
) For Your Approval ) As Requested
W ) For Your Info ( ) Discuss With Me
{ ) File
( ) Note & Return
Listed are the results of air samples taken during the past week in the PVC plant with the Bendix Personnel monitors.
DATE
3-10-74 3-11-74 3-11-74 3-12-74 3-13-74 3-TT=7TT~ 3-14-74 3-15-74
SHIFT
2nd 2nd 3rd 3rd 1st - 3 tra 3rd 2nd
FLOOR
2nd Utility
1st Utility
Utility Utility Utility
1st
man.
man man man man
ppm V c1
-7 --^
7.0 11 . 1^
9.2 16.1^ 51.5"
12.016.1-
15.6
^1 \ yh U
MHS/kg
CC: J. T. Barr - V.F. D . V . Lowe R . W . McGinnis J . C . Novak - V.F. F. L. Riddle C. J. Smith G.B.H., Speek R. R. Spiegelha1ter - P e ns a c o 1 a
in
H. H . Stermon
AP00050375
PUT IT IN WRITING Date LI March L974
To J. D.^Krq^er - Calvert City Subject SAMPLING OF AMBIENT AIR IN PVC
From M.
:ermon - Calvert City
( ) Take Action
( ) For Your Approval
( ) Fo^ Your Comments ( ) As Requested
PLANT WITH PERSONNEL MONITORS.
{ X ) For Your Info { ) Discuss With Me
( ) File
( ) Note & Return
Listed are the results of air sarapleB taken during the past week in the PVC plant with the Bendix Personnel monitors.
DATE 3/3/74 3/5/74 3/5/74 3/6/74 3/7/74 3/7/74 3/8/74
SHIFT 3 2 3 1 1 2 2
FLOOR 3 1 3
Dryer Building Maintenance Man Utility Man
1
PPM VC1
y
5.7 57.5(1>
15 .3 ^
6.5/
3.6 9.6C^
16.4
^1^ High readings obtained with Century analyzer day shif t.
(2) Was wearing monitor while cleaning reactor.
MHS:dm
cc: J . T . Barr - V D . V . Lowe R. w. McGinnis J . c. Novak F . L . Ridd 1 e C . J. Sm i t h r,, K , K S p p e H R . R . Spiegel h.
- Pensacola
// * . / . M.'^H .^'STERMON
AP00050376
atU Chrraca.
PUT IT IN WRITING
Date4 March 1974
To. Calvert City Subject SAMPLING OF AMBIENT AIR IN PVC PT. ANT
From {( (
)T0<e Action ) For Your Comments
Calvert City ( ) Tor Your Approval ( ) As Requested
WITH BENDIK PERSONAL MONITOR.
(X) For Your Info ( ) Discuss With Me
{ ) File
( ) Note & Return
After considerable tine developing sampling and analytical techniques required for reliable data, ambient air samples are now being taken dally in the PVC plant. These samples are being taken by the wearing of the Personnel Monitor by the operator as he goes about his normal shift duties.
The VC1 monomer is adsorbed on activated carbon, then extracted from the carbon using carbon disulfide, and analyzed by gas chromatograph.
To determine the efficiency of the adsorption-extraction pro cedure tests were made using standard concentrations of VC1 monomer in air. The efficiency was found to be 77.77.,
Following are the results obtained to-date. The results will now be reported on a regular basis.
Concentration of VC1 Monomer
Date
Shift
Floor
PPM VC1
2/22/74 2/23/74 2/23/74 2/23/74 2/24/74 2/27/74 2/28/74 2/28/74 3/3/74
3rd 1st 2nd 3rd
1st 3rd 2nd 2nd 1st
3rd 2nd 2nd 2nd 2nd 1st 3rd 2nd 2nd
10.8 *" 5.7^ 9.2^
16.7^ 15.2-
9.7-^ 24.723.1^ 37.8'-/
MBS:dm
T . Barr - V.F. V. Lowe W. McGi C. Nova L. Ridd B. H. S
M/lirSTEkMON
AP00050377