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466 CHAPTER 20
Table 12. Pipe Sizes bob One-Pipe Up-Feed Ststem Shown in Fig. 19
Part or Ststsh
Branches to radiators.. Branches to radiators.. Riser _
Riser______ . _
Riser______________ __ Runout to risers._____ Supply main_________ Branch to supply main Dry return main____ ... Wet return main... Wet return main_____ Wet return main_____
Section or Pits
a to 6
ctod
etof f tog gto h ktoj f to %
k to m-
m ton . n to p
Radiation Supplied
EDR Sq Ft
Thsosstical Pipe size (Inches)
Practical Pipe size (Inches)
100 50
200 300 400 500 600
600 600 600
600 600 600 600
.
2 114 2
2Ms 3 3 m 3 2K IK 1 1 1
2
IX 2 2K
2K' 3 3
m 3 3 2 2 2 2
1950 Guide
Fig. 19. Rises, Supply. Main and Retubn Main
op One-Pipe Ststem
SIZING PIPING FOR TWO-PIPE'HIGH PRESSURE SYSTEMS
Steam supply piping for two-pipe high pressure can be sized for greater pressure drops than that of the return piping. For a system using steam at 30 psig, the total pressure drop can be 5 to 10 psi and for 150 psig systems, 25 to 30 psi. ,
It has been observed that the maximum total pressure in the returns of a 30-psig system is about 5 psi, and that of a 150-psig system is about 20 psi. The pressure in the return mains is, of course, caused by the discharge of traps, or by leaky traps and by flashing of condensate into steam due to the lower pressure in the return line. The usual practice in the sizing of high pressure returns has been to size' on the basis of psi per i00 ft of pipe for 30-psig systems, and 1 psi per 100 ft for 150-psig systems. This is an average figure which corresponds generally to several of the previously published tables for the design of high pressure return piping.
Notes on Two-Pipe High Pressure Systems
Pitch of mains should not be less than I in. in 10 ft. Fitch of horizontal runouts' to risers and heating units should not be less than i in. per ft.
SIZING PIPING FOR TWO-PIPE LOW PRESSURE SYSTEMS
Piping for two-pipe low pressure systems is sized in the same manner as for two-pipe vapor systems, except that the pressure' drop' throughout the system can be based on 4 psi to 1 psi drop.
SIZING PIPING FOR TWO-PIPE VAPOR SYSTEMS
While many manufacturers of patented vapor heating accessories have their .own.schedules for pipe sizing, an inspection of .these sizing tables indicates that in general as small a drop as possible is recommended. . The reasons for this are: (1) to-have the condensate return to the boiler by
Steam Heating Systems and Piping
. 467
gravity, (2) to obtain a more uniform distribution of steam throughout
the system, especially when it is desirable to carry a moderate or low fire, and (3) to prevent large variations in- pressure which would nullify
the value of graduated valves on radiators.
-
For small vapor systems where the equivalent length of run does not
exceed 200 ft, it is recommended that the main and any runouts to risers that may be dripped, should be sized from Column D, Table 5, while riser
runouts not dripped and radiator runouts should employ Column 7. The up-feed steam risers should be taken from Column H. On the returns, the risers should be sized from Tables 6 and 7, Column U, (lower portion) and the - mains from Column U (upper portion). It should again be
noted that the pressure drop in the steam side of the system is kept the
same as on the return side, except where the flow in the riser is concerned.
On a down-feed system, the main vertical riser should be sized from Column H, but the down-feed risers can be taken from Column Z), al though it so happens that.the values in Columns D and H for small systems
correspond. This will not hold true in larger systems.
For vapor systems over 200 ft of equivalent length, the drop should not
exceed | psi to psi, if possible^ Thus, for a 400 ft equivalent run the
drop per 100 ft should be not over | psi divided by 4, or Vj psi. In this case the steam mains would be sized from Column B, the radiator and undripped riser runouts from Column 7; the'risers from Column B,
because Column H gives a drop in excess of 5V psi- On a down-feed system, Column B would have to be used for both the main riser and the
smaller risers feeding the radiators in order not to increase the drop over
jV psi. The return risers would be sized from the lower portion of Column 0 and the dry return main from the upper portion of the same column, while any wet returns would be sized from Column N. The same pressure
drop is applied on both the steam and the return sides of the system.
Notes-on Vapor Systems
1. Pitch of mains should not be less than 1 in. in 10 ft.
2. Pitch of horizontal runouts to risers and radiators should not be less than J in. per ft. Where this pitch cannot be obtained, runouts over 8 ft in length should be one size larger than called for in the table. '
3. In general it is not desirable to have a supply main smaller than 2 in.
4. When necessary, supply main, supply risers, or runouts to supply risers should > be dripped separately into a wet-return, or may be connected into the dry-return through a thermostatic drip trap.
SIZING PIPING FOR TWO-PIPE VACUUM SYSTEMS
Vacuum, atmospheric, sub-atmospheric and orifice systems are usually employed in large installations and have total drops varying from to | psi. Systems in which the maximum equivalent length does not exceed 200 ft preferably employ the smaller pressure drop, while systems over 200 ft equivalent length of run, more frequently are designed for the higher drop, owing to the relatively greater saving in pipe sizes. For example, a system with 1200 ft longest equivalent length of run would employ a drop per 100 ft of psi divided by 12, or ^ psi. In this case, the steam main would be sized from Column C, Table 5, and the risers also from Column C (Column H could be used as far as critical velocity is concerned, but the drop would exceed the limit of psi). Riser runouts, if dripped, would use Column C but, if undripped, would use Column 7; radiator runouts, Column 7; return risers, lower part of Column S, Tables 6 and 7; return runouts to radiators, one pipe size larger than the radiator trap connections.