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1 I ARD 003194 F0X000478 -1 RE: ROCKDALE WORKS INDUSTRIAL HYGIENE MANUAL 1977 This volume Is the Industrial Hygiene Survey of Rockdale Works. Included in this manual is a review of all materials used in this Plant as well as a process review, both generally and by department. This manual is designed for ease of revision in that additions or deletions to either process or materials can be readily made. Therefore, any revision of process or the introduction or deletion of materials should be communicated to the Medical Department immediately in order that appropriate action can be taken to maintain currency of this manual. Every, attempt has been made to coordinate this.material with all responsible department personnel. If you find errors of omission or comnission, please Inform me as rapidly as you can so that corrections may be Inserted. It Is recommended that this work be f utilized as a reference manual, that the materials included here be used as a source of discussion at departmental safety or management meetings, and that indoctrination in the use of real or potentially dangerous materials be made a part of the training Texas Area Medical Director ERG:lr ARD 003195 \ FOX000479 ARD 003196 FOX000480 INGOT DEPARTMENT - ROCKDALE WORKS Abrasives These are used for cleaning Properzl wheel, and eye protection should be used. Masks should be used if extensive carborundum grinding Is done because of the possibility of silicosis; however, the amount done is limited and should present no particular problem. Adhesives Royal Industrial Cement is used as a gasket adhesive. and personal hygiene minimize hazards. Adequate ventilation Aerosol WO 40 is used as a lubricant, and Krylon Paint as a paint form. They are stored in self-contained cans. The substances are flairmable and dangerous if the cans are punctured or stored near heat. Asbestos Asbestos is used in spout gaskets at the Properzl, They are pre-formed gaskets, transported in packets. A hazardous situation occurs if fine particles become airborne and are breathed into the lungs. Therefore, extreme care is taken to avoid rubbing and fraying of fibers, and old gaskets should be disposed of in special containers. Bactericide Tris-Nitro is a bactericide used as a Properzi roll emulsion additive. It is handled In plastic buckets. In the quantities used, Tris-Nitro presents no personal hygiene problems. Beryllium Alloys of Be in combination with A1 are light and remarkably resistant to stress and strain. Beryllium ingot is stored in small pieces in closed drums. It is a highly toxic bivalent metallic element which constitutes a serious hazard if its fumes are breathed into the lungs. Any skim produced is discarded immediately. Adequate ventilation is essential, and toxic fume and dust respirators and safety goggles are worn where dust is present. ARD 003197 FOX000481 INGOT - Page 2 Castor Oil Castor oil is used as a mold lubricant for the DC casting units. There is no particular hazard associated here with the exception of certain allergic reactions of certain persons upon contact with the skin. Prolonged contact should be avoided and personal hygiene exercised. Chlorine Liquid chlorine is received in one (l)-ton cylinders and stored in Building 34-B, which is adjacent to the west side of the Ingot Department. Also In Building 34-B are two liquid chlorine evaporators, pressure reducing valves, and the beginning of the piping system to conduct the chlorine to the holding furnaces in Building 34. At the furnaces, flexible hoses connect the pipe to the graphite fluxing tubes used to introduce the gas into the molten alurainum. The chlorine system, in an emergency, can be turned off at several of the control panels in Building 34 (Ingot Department) or at the entrance of Building 34-B. An alarm bell in the system indicates when the evaporator temperature exceeds 180 degrees F. or the chlorine supply cylinders are empty. Building 34-B has a roof vent fan and an emergency stack vent fan which will remove the heavy chlorine gas from floor level and exhaust is well above ground level. Generally there is no chlorine liberated in the building; small residual amounts may be lost from the pipes when a cylinder is changed or work on the piping is being performed. Absorption type gas masks are available at the entrance to Building 34-B as well as near the furnaces in Building 34. In Building 34 a little chlorine may escape at floor level during the fluxing of a furnace. Some may escape from the top of furnace along with various reaction products, such as aluminum chloride and hydrogen chloride. Roof fans help remove any escaped gas from the building, and the furnace stacks exhaust the excess chlorine and the reaction products outside the building. Some chlorine may escape at floor level at times when fluxing is done in either an R-249, A-5Z8, R-622, or A-181. The molten metal is fluxed In a box as it comes from the furnace. This unit is covered by an exhaust hood. The amounts of chlorine involved are quite small and dissipate quickly. 'The absorp tion type gas masks should be worn as necessary. ARD 003198 FOX000482 INGOT - Page 3 Chromium Chromium is a hard metal used in alloy to impart stainless properties and smooth surfaces. It is hazardous only if volatilized or vaporized, and therefore poses no particular hazard as used. Copper Copper is used in Properzi copper molds. Copper dust when present as fine particles may be classed as a source of metal poisoning. However, the fine particles resulting from grinding are minimal, and approved dust masks are used. Corrosion Preventive Additive Cuprogard is used as a Properzi roll emulsion additive. It is an oxidation retardant for copper and brass piping and valves. Contact with skin is limited, and only small quantities are used; therefore, no serious hazard exists. Fumes from Furnace Skim Furnace skim consisting mostly of oxides of aluminum, but also containing some metallic aluminun, nitrides and carbides of aluminum, aluminum chloride, magnesium chloride, hydrogen chloride, is raked from the surface of the molten aluminum in the holding furnaces into skim boats. These boats are then transported to the skim room and allowed to cool. When hot, the skim gives off dense, white fumes which are very Irritating to the respiratory system. The skim room has an exhaust fan for removal of these fumes. When cool, the skim is transferred from the skim room to rail cars for shipment. The cool skim emits no fumes. Fumes from Gas Fired Holding Furnaces and Gas Burners Fumes generated by the stirring, skimming, alloying, and fluxing of metal in the holding furnaces plus the products of combustion of the gas burners heating the furnace are normally retained inside the furnace and exhausted out the stack. The furnaces are normally operated under a slight positive pressure so that the operator may come in contact with these fumes. Some fume emission may occur around the doors and the top of the furnace during fluxing operations. Gas burners are used to heat potroom crucibles and pouring troughs; roof rans provide draft to exhaust fumes to atmosphere. ARD 003199 FOX000483 INGOT - Page 4 The flanes which escape from the furnaces and unhooded gas burners generally cause no problem at floor level, but approved respirators should be worn as necessary when working at higher elevations in the building. Adequate ventilation should be maintained by roof ventilator fans. Hydrochloric Acid HC1 is used in de-ionization of Properzi mill roll lubricant water and cleaning Properzi mold wheel. The corrosive liquid should be handled cautiously, and rubber gloves and eye protection should be used. Adequate ventilation should be provided. Insulating Materials Kaowool is used as insulation of pipes and filter boxes and is ocmposed of abrasive, skin-irritating fibers. Protective gloves, personal hygiene following exposure, and respirators and masks used as necessary minimize hazards. Kerosene Kerosene is used for water-molten aluminum explosion retardation. It is flammable and an irritant if inhaled; avoid excessive or prolonged skin exposure. Magnesium Magnesium for certain alloys is received in notched ingot of various sizes. When it is added to molten aluminum, a special tool is used to submerge the magnesium to prevent it from air burning. The general toxicity of magnesium is considered to be low, but several hazards are encountered. If it is ignited, it burns with such violence that it may explode, and It can cause severe burns to the skin. Metallic magnesium particles imbedded In a wound in the skin can cause gas gangrene and freshly formed magnesium oxide can cause metal fume fever. Manganese Manganese adds hardness and ductility to alloys and is hazardous only if Ingested or inhaled in volatilized form. As used, there is no particular problem. Marinite Marinite is used as insulating material. Its dust can irritate the lungs, causing possible asbestosis or lung cancer. Care is taken in handling, and scrap and dust are disposed of via special containers. Dust masks are also used if dusting occurs. See "Asbestos." ARD 003200 FOX000484 INGOT - Page 5 Mercury A small amount of mercury is used in various manometers and would constitute a hazard only when an accident coused spillage or breakage of a manometer tube. oxygen Oxygen is used as a furnace combustion additive and lancing furnace tap holes. It is hazardous because of its violent reaction when used in connection with combustibles and extreme caution is used. Paints and Enamels Various kinds of paints and enamels are used for identification purposes. Personal cleanliness will minimize the risk of skin irritation. Work area should be ventilated, and cans should be stored below 140 degrees F. In ordinary use, however, hazards are very minimal. Red Mud This is a by-product of bauxite processing, which is used to coat aluminum molds. Care in handling minimizes dusting. Exact composition is unknown; however, personal hygiene should be exercised after using this material and masks worn if dusting becomes severe. Refrex-Kleen Flux This material Is a powder used in the holding furnaces to aid in skimming dross. The exact composition is unknown, but is Is believed to contain fluoride, and thus is a potential hazard. This material is aspirated Into the furnace, and dense funes are created in the furnace during this operation. But in general, most of the fumes are exhausted outside the building through the furnace stack. Careful regulation and maintenance of furnace dampers and drafts should prevent most, if not all, of these fumes from entering the building atmosphere. Reason able care in handling the flux should be practiced. Prompt removal of skim from the furnace area and wearing of approved respirators minimize risks. Silicon Silicon is used for alloy purposes. It is a hard, lustrous, crystalline solid of gravel-size particles which, as used here, constitutes no serious health hazard. ARD 003201 FOX000485 INGOT - Page 6 Sodium Hydroxide Sodium hydroxide is used in the process of de-ionizing water. The sodium hydroxide is brought to Building 92B in 400-pound drums and then used in 40-pound quantities. Rubber gloves and face shields are required when mixing the sodiira hydroxide with water. A small vent fan draws the fumes out of the building when the solution is mixed. Titanium-Boron Alloy Titanium and boron are used in alloying aluminum. significant hazard as used here. There should be no Zinc Zinc itself presents no hazard, but during alloying fumes may be evolved which could cause metal fume fever. The possibility of this happening is slight, with typical exposures of short duration. The furnace is equipped with an exhaust system, thus exhausting the bulk of the fumes outside the building. ARD 003202 FOX000486 ELECTRICAL DEPARTMENT - ROCKDALE WORKS Abrasives Abrasives, used in various forms, are generally of the inert or non- siliceous type- Thus the dust produced by the abrasive is not as dangerous as that produced by the material which is being ground, sanded, or buffed. Operations using abrasives are usually conducted where exhause systems are present or in open, well-ventilated areas. However, when working on materials which produce a dangerous dust, such as copper, respirators are used. Acetylene Steel cylinders of acetylene are ordered from the storeroom as needed. It is used with oxygen mainly for burning. As this gas burns, some carbon monoxide is produced but not in sufficient quantities to be toxic even though the exposure is for relatively long periods. Care is taken not to damage the cylinders or in any way cause a leak of the gas which is an asphyxiant in the unburned state. Adhesives These are received from the storeroom and stored in small amounts in office cabinets. They are used for various bonding purposes. Properties vary, but the solvents are hazardous only in that they may be flammable liquids. Aerosol WD-40 is used as a lubricant, and Krylon paint is used in paint form. They are stored in self-contained cans. The substances are flammable and dangerous if the cans are punctured or stored near heat. Alcohol, Denatured Denatured alcohol is stored in metal cans and as needed used as a cleaning agent and for crane cylinder repairs. The odor varies depending upon additive material and is poisonous when taken internally. Asbestos Gasket Cloth This material is stored in crates, pre-cut, and used in transformer gaskets. It is not hazardous unless the dust particles become airborne (as a result of grinding, etc.). ARD 003203 FOX000487 ELECTRICAL - Page 2 Askarels This Is a trade name for a series of chlorinated aromatic derivatives, such as pentachlorodiphenyl, polychlorinated biphenyls, and trichlorobenzene. They are nonflaimrable and are used for transformer, reactor, and capacitor insulation where ordinary insulating oil would present a fire hazard. They are enclosed in completely sealed units which are not physically handled, and disposal is by contractor service. The substances are stored in drums and are pumped into the units if necessary. This very rare and would occur only if a reactor fails and a new one needs filling. Since the use of these liquids is limited, the hazard is minimal. However, the liquids are highly toxic and special handling precautions are used to prevent all possible exposure. Battery Acid This substance is a mixture of sulfuric acid and distilled water which is used as the electrolyte in lead storage batteries. The chemical laboratory makes up a mixture of acid and water which has a specific gravity of 1.4. When a battery needs electrolyte, enough acid and water are added to provide the fully charged battery with an electrolyte of specific gravity 1.260. While the batteries are charging, hydrogen is leberated from the cells. If this gas is released rapidly enough, an acid mist may form in the vicinity of the batteries. To prevent the accumulation of the hydrogen and acid mist, the area used for charging batteries is open and well ventilated. Brake Fluid This is a standard hydraulic brake fluid. The Electrical Department's use of this liquid is confined mainly to the braking systems of the overhead cranes. Copper and Copper Dust This is not a significant hazard unless finely divided as the result of sanding or grinding. Dye ' Spotcheck Developer, Penetrant, and Cleaner are used for coloring and detecting metal cracks. The substances are flanniable, but present no significant hazard as used in wel1-ventilated areas. ARD 003204 FOXOOD488 ELECTRICAL - Page 3 Epoxy Cements These are generally used for temporary repairs, but because of their great strength they have also found uses of a permenent nature. Several different cements have been used, but should not be allowed to ocme in contact with the skin as they may cause dermatitis and in certain Individuals an allergic reaction. Hydrochloric Acid Small amounts of this acid are used occasionally to clean metal surfaces prior to soldering. It is generally used in a well-ventilated area, and precautions are taken to protect the eyes and skin from this corrosive material. Insulation, Electrical i Various types or brands of this material have been used, but at the present time a General Electric product called Gyptol is being used. This product Is combustible and harmful if taken internally. Prolonged contact with skin could cause dermatitis, and it should be used with adequate ventilation to prevent possible damage to respiratory tract. Lead Lead is used most coninonly as a joint material, but is is also used in the form of pipes and occasionally as a seal or gasket. It is also present in certain alloys, such as Babbitt and solder. The greatest hazard associated with lead is present when it is used as a joint material. Since it must be melted before use, there is danger of inhaling lead fumes from the molten metal. However, unless the melting of lead is done in a confined area, the concentration of lead in the air is probably below the maximum allowable level. Lubricants Crater Compound No. 3 is a heavy black oil of unknown composition or origin which is used to coat large open gears. Since it has a grease-like consistency, it must be heated to a more fluid state before application to the gears. As with other greases, repeated contact with the skin may cause dermatitis. Penetrating Oil Liquid Wrench is a liquid penetrant used to free parts frozen by rust, corrosion, scale, paint, varnish, carbon, or gum. It is labeled as being a ARD 003205 FOX000489 ELECTRICAL - Page 4 flanmable blend of aromatic solvents. The label further states that prolonged or repeated breathing of the vapor and contact with the skin should be avoided, and that it is harmful if ingested. This material is generally used in wellventilated areas, but at times it may be used in areas where poor ventilation may cause a hazardous condition. Potassium Hydroxide This material is used as the electrolyte in the nickel-cadmiian batteries used for emergency lighting. It is stored in polyethylene bottles and used as needed. This material is dangerous to the eyes and skin. Inhalation of dusts or mists can cause injury to the respiratory system, and ingestion results in severe injury to the gastrointestinal tract. Chemical safety goggles, a full face shield, rubber gloves, and aprons should be worn when handling this material. Any area of the body which comes in contact with this material should be washed immediately with large amounts of water. Sealing Compound These compounds include C-H Chico, Johns Manville Duxseal, and Gould 76003. These materials are used for various sealing purposes; for example, Chico is used to seal explosion-proof circuits from non-explosion-proof areas. None but the Duxseal is actually handled by hand; however, use in infrequent and contact with the skin is limited as much as possible, thereby minimizing the hazard. Some individuals sensitive to this material may develop dermatitis. The affected area should be cleaned thoroughly after contact. Silicone Grease This grease is a polymer consisting of chains of alternate silicon and oxygen atoms linked to organic groups and to similar chains. It is used in the meter shop for lubricating meters and clocks which are exposed to fairly high temperatures. It is also used because it does not tend to build up on moving parts like petroleum based greases. Like other lubricants, it may cause dermatitis if repeatedly allowed to come in contact with the skin. Silver Brazing Alloys These alloys are occasionally used for such things as rebuilding switch contacts. The danger in these alloys is the cadmium they contain - 16% to 24%. ARD 003206 FOX000490 ELECTRICAL - Page 5 Since only relatively small amounts of these alloys are used and generally in open, well-ventilated areas, it is doubtful that anyone would be exposed to a concentration in excess of the permitted concentration. Sodium Carbonate This is a finely divided powder, alkaline in nature, which is used as electrolyte material. Care In handling minimizes dusting, which can irritate eyes and mucous membranes. Personal contact is kept to a minimum. Solder This is an alloy of relatively low melting point which is used for joining other metals. The term applies particularly to tin lead alloys, but other metals, such as silver, copper, zinc, and cadmium, may be included in varying amounts. A piece of solder may contain from one to five cores containing resin which acts as an antioxidant. Since only small amounts are used and generally in open and well-ventilated areas, it is doubtful that solder presents much of a hazard. Soldering Flux Small quantities are used in this department as an adhesive. If the flux contains an acid, spattering may cause burns. There is no serious hazard if used properly. Solvents Contact Re-Nu is an aerosol often marketed under the trade name "Freon." It is used as a cleaner and degreaser in the meter shop. The fluorocarbon products marketed under the trademark "Freon" are low in toxicity, nonflamnable, nonexplosive, and noncorrosive, but in the presence of open flame or objects operating at high temperature they will decompose to form toxic or irritant products. 1,2 Diehloroethane is received in one quart glass bottles and is primarily used as a degreasing agent. Rags wet with this liquid are used to wipe grease from the interior walls of the mercury arc rectifier tubes. Occasionally small metal parts are allowed to soak in a pan of the solvent and then wiped clean with rags. It is used to clean electrical joints of old Alcoa Joint Compound No. 2 before the joint is made. Work with this solvent usually takes place in a well-ventilated area', but the fumes of vapors are toxic if Inhaled in sufficient ARD 003207 FOX000491 ELECTRICAL - Page 6 quantity. The liquid is dangerous to the eyes and will cause dermatitis if allowed to repeatedly contact the skin. This is a flammable liquid, but it burns with difficulty. Naphtha is used in the meter shop for cleaning and degreasing purposes. Since only small quantities are used at any one time, this material probably represents only a slight hazard. Oakite is a trade name for several kinds of cleaners used to steam clean machine parts. Both acid and alkaline cleaners are sold as Oakite compounds, and all may cause irritation upon contact with skin membranes. Varsol is a light petroleum distillate used as a solvent for oil and grease. It is usually used in open and well-ventilated areas. The usual practice is to soak the parts to be cleaned in a bucket or can containing the solvent. After a period of soaking, the parts are wiped dry with rags of blown dry with the aid of compressed air. Occasionally the Varsol will be aspirated into a stream of compressed air, and the resulting spray used to clean large pieces of equipment. This liquid may cause damage to the eyes, and prolonged contact with the skin may cause dermatitis. Inhalation of large amounts of the solvent vapors may cause adverse reactions, particularly in sensitive individuals. It has a relatively low flash point and thus also presents the problem of being a fire hazard. Transformer Oil Large amounts of this oil are used by this department. add oil to a unit; therefore, skin contact Is very limited. hazard exists as used and handled. Pumps are used to No serious health White Lead This material is used for identification purposes and is stored in cans. It is usually in powder form, soluble in acids and insoluble in water. It is poisonous when inhaled into the body, causing a reaction in the upper respiratory tract. Extreme care should be taken in handling to prevent dusting, as well as personal cleanliness after using the lead base paint. ARD 003208 FOX000492 YARD SERVICE DEPARTMENT - ROCKDALE WORKS Abrasives Sand and Black Beauty grit are used for inpact abrasive cleaning and sand blasting. Inhalation of fine particulate could be injurious. Fresh air hood should be worn during sand blast cleaning. Adhesives Silastic RTV is used for miscellaneous caulking purposes. The solvent may evaporate, thus displacing air in confined spaces. It should be stored in metal cans. Aluninum Fluoride Yard Service cleans out wet Potroom scrubbers and spillage from the Carbon Plant A-446 units, and hauls it to the approved dump area via load lugger bucket. A1F dusts readily and can be irritating to membranes and skin. Approved dust respirators should be worn and personal hygiene exercised. Bath Yard Service personnel clean Potroom equipment and dig metal furnace linings. Prolonged inhalation will irritate and damage the respiratory tract; therefore, dust masks should be worn. Bri ck Yard Service personnel transport brick between points of use via truck. Demolition is also performed, with the exception of Carbon Plant furnaces, by Yard Service personnel. The only hazard encountered would consist of the dust resulting from demolition. Approved dust masks should be used as necessary. Butts Yard Service personnel occasionally transport "bum offs" from stockpiles outside of potrooms to an approved dump area. These carbon anode remnants contain finely divided carbon, fluoride compounds, and alumina, which can be irritating to nose and throat. Personal hygiene should be exercised and approved dust masks used as necessary. ARD 003209 FOX000493 YAM) SERVICE - Page 2 Cement Waterplug is a quick-setting cement used for sealing cracks in water containers. The solvent vaporizes and can be Irritating to skin upon contact. Rubber gloves should be worn to avoid skin contact, and skin should be washed thoroughly for 15 minutes or more if contacted. Inhalation of fumes should be avoided and ventilation adequate. Cement - Portland This masonry cement is used throughout the plant for making concrete. Dermatitis Is the hazard usually encountered, thus necessitating personal hygiene. In dry form, it can cause respiratory irritation if Inhaled in sufficient quqntitles. As used here, however, this hazard is slight. Chlorine Yard Service personnel transport chlorine in one-ton cylinders from IGC. The gas is extremely poisonous, an irritant of the upper respiratory tract. Cylinders should be handled with extreme caution, and checks on valves and hoses should be frequent. Gas masks should be accessible for emergency use. Coke Yard Service personnel transport residual coke to a dump area via load lugger truck. Approved dust respirators should be worn during exposure to considerable dusting. Creosote On occasion, personnel of the Yard Serivce department handle creosoted wood. It can act as a skin irritant and result in serious dermatitis if exposure is prolonged. Skin contact should be avoided and protective clothing worn. Dug Potlining Handling and method of control are the same as for Scrap Iron. Epo*y Various brands are used to fill cracks in streets and passageways. Although not a serious industrial hazard, prolonged exposure or contact can cause Irritation to eyes or skin. ARO 003210 FOX000494 YARD SERVICE - Page 3 Fertilizer Various brands are used to enrich the soil for growth of shrubs, grass, etc. The materials can be irritating to skin membranes if dusting occurs, and approved masks should be used if necessary as well as personal hygiene exercised. Floor Patching Resin Hardener Floor patching materials can be irritating to skin and m-cous membranes with prolonged contact. Personal hygiene should be exercised. Furnace Slag Slag is hauled from electromelt furnaces via trucks by Yard Service personnel. There may be a slight dusting problem as it is disposed of in the dump area; therefore, approved dust masks should be worn when necessary. Herbicides Various brands of weed killers are used in a liquid form. Hazards include irritation to skin and membranes and probable toxic reactions if ingested. Eye protection and adequate clothing should be worn at all times and personal hygiene exercised. Insecticides Various types of insect killers are used in liquid and dust form. These materials are poisonous to humans as well as to Insects. Personal hygiene, washing clothing after use, and wearing approved dust masks (for dust) and respirators (for fine mists) are protection against the hazard. Insulation Yard Service personnel tear out old hot equipment insulation and transport it to a dump area. Host insulating material consists of various silicates. Some old installations may still contain asbestos. A respirator and good ventilation protect against the possibility of silicosis when dusting is severe. Insulating Materials - Materials used in insulating furnaces, pipes, pots, etc. are of various compositions, including asbestos and glass and wool fibers. Internal tissue irritation can result from exposure to dusting of these materials, and approved dust masks or respirators should be worn as necessary. Transportation should be in approved containers to appropriate dump areas. ARD 003211 FOX000495 YARD SERVICE - Page 4 Lime Yard Service cleans up and disposes of line from lime storage equipment. Skin and respiratory tract irritations from the powder can be minimized by personal hygiene, wearing of gloves, and wearing of approved dust masks. Mercury The Yard Service Department disposes of scrap equipment contaminated with mercury. Mercury poisoning can be brought about by the inhalation of the vapors. Scrap contaminated with mercury Is placed in tightly closed containers, and the . Yard Service superintendent Is called for special pickup and disposal to a Class I dump area. Mortar Various brands are used for patching, concrete, and other masonry repair. There are no hazards as ordinarily used. Lime may cause irritations leading to dermatitis, and inhalation of dust, especially those containing lime, may cause respiratory tract irritations. Personal hygiene is the best control, as well as the use of approved respirators during prolonged exposure to the dry dust. Pitch The Yard Service Department cleans up pitch from areas and transports it to the disposal area via lugger buckets. This black solid with the "tar" odor contains phenolic compounds which may cause burns through contact with skin and eyes and cause skin to be particularly sensitive to sun and wind. Protective skin creams used prior to exposure, plus washing of the skin thoroughly, minimize hazards. Potlininq Scrap Scrap metal. Including used dust collector bags, are transported to a dump area by Yard Service personnel via flatbed truck or lead lugger truck. The danger here is from any pitch contained in the scrap. However, the-workers' exposure to pitch is usually not prolonged. See "Pitch" above. ARD 003212 FOX000496 YARD SERVICE - Page 5 Premixed Grout Embeco 153 and 713 are used as grouting, contained in sacks, and transported via truck by Yard Service personnel. It dusts readily when dry, and continued inhalation of fine aprticles may cause respiratory tract damage. Approved dust masks should be worn. Raw Sewer Sludge The hazards involved here are bacteriological and disease-related. Boots and gloves should be worn, with thorough washing of body and clothes after exposure. Scrap Boxes and Bags These materials are disposed of by Yard Service personnel via load lugger buckets and flat bed trucks. The only hazard Involved would be from residual dusts from such Items as coral plastic containers, etc. Care in handling and personal hygiene should be exercised. Scrap Drums . These are handled in the same manner as above. Scrap Iron Scrap iron is hauled from point of generation to scrap metal yard by Yard Service via flat bed and standard dump truck. Scrap may be contaminated with used bath materials, pot linings, etc., which could result in dermatitis and skin burns. Prompt, thorough washing of exposed skin areas, wearing of dust masks if dusting is unavoidable, and wearing gloves will minimize the hazard. Sewer Gas Sewer gas enters sewer lines as a waste product or is formed in the sewers. The hazards in sewers and manholes are those associated with the hazards due to flammable gases, a diminution of oxygen with possible asphyxiation if such an atmosphere is entered, and to poisonous gases. Continuous ventilation by blower ventilators of the lift stations and processing plant is recommended. Analysis of gas samples should be made for the presence of oxygen and combustible gases. If needed, forced fresh air ventilation shall be provided. ARD 003213 FOX000497 YARD SERVICE - Page 4 Solvent Oaklte is used for cleaning machine parts. It is a trade name for several kinds of cleaners, both acid and alkaline. All should be treated as hazardous. Contact may cause irritation of skin membranes, and personal hygiene, wearing protective clothing, as well as careful handling to avoid splashing should be exercised. Tar Asphalt, or "tar," is mixed and used to patch floors and roads. Fumes given off will contain phenolic compounds, toluene and benzene. Adequate ventilation and avoidance of skin contact is recommended. Mater Soluble Oil This material is disposed of to dump site or onto roadways (to settle oil). Hearing of proper protective clothing--rubber boots, gloves, etc. should minimize danger of skin irritation. Hood and Blacktop Sealer Squeege-Cote is flammable and resistant to oils, gasoline, and solvents. It is a skin and eye irritant, and protective clothing and equipment should be worn to avoid exposure. ARD 003214 FOX000498 ATOMIZER - ROCKDALE WORKS Abrasives These are used for sharpening tools, and eye protection should be used. Masks should also be used If extensive carborundum grinding is done because of the possibility of silicosis; however, the amount done is limited and should present no particular problem. Adhesives These materials, such as Swifts' Glue, are used for weak bonding of palletized bags. Adequate ventilation and personal hygiene minimize hazards. Aerosol WD 40 is used as a lubricant and enamel paint is used in paint form. They are stored in self-contained cans. The substances are flammable and dangerous if the cans are punctured or stored near heat. Aluminan, Molten Molten aluminum Is used in the Atomizer for aluminum powder and aluminum granules. The extreme heat of the molten metal is very injurious upon contact with tissue, thus necessitating careful handling. Contact with wet, cold tools could result in explosions; therefore, only dry, hot tools should be allowed to come in contact with the metal. Aluminum Powder Various grade numbers of aluminum powder are produced in the Atomizer for customer sales. It is flammable with dust clouds of a highly explosive nature, producing rapid evolution of intense heat. The powder is handled with extreme care and stored and handled under inert atmosphere. Dust clouds and ignition sources should be avoided, and heat protective clothing should be worn. Beryllium/Copper Alloy Hand tools made of this alloy are used in the Atomizer because of its low sparking characteristics from impact or abrasion. It is hazardous only If very fine BE-Cu particles become airborne and are Inhaled. As used, however, the hazards are slight. ARD003215 FOX000499 ATOMIZER - Page 2 Calcium Carbonate This substance is used for metal trough surface protection. Excessive dust in the air could cause lung Irritation; however, as used the possibilities of hazard are slight. Cement, Rubber Dow-Corning RTV Silicone Rubber Cement Is used as a miscellaneous sealant and is handled in cartridges. Exposure is limited and constitutes only a slight hazard. Compressed Air Compressed air Is used in pneumatic tools, piped from compressors to point of use. The major hazard is from penetration of skin by air bubbles, resulting in circulatory system damage. Molten metal and conpressed air at nozzles could cause bums. High pressure air contact with body tissue should be avoided. Copper, Scrap Scrap copper is used in aluminum-copper alloy powder. As used, the hazards are slight. It becomes a problem only if vaporized, resulting in copper intoxi cation. Furnace Gases These are farmed as a by-product in combustion of natural gas. tilation and regulation of dampers and drafts minimize risks. Adequate ven Gas, Natural Natural gas is used as a furnace combustion fuel. It is flamiable and an asphyxiant in confined spaces. Adequate ventilation is provided. Hydrogen Gas Hydrogen gas Isa reaction product from storage battery chargers. It can also be a by-product of aluminum powder wet by water, rt Is explosive but not toxic unless it is found in large enough quantities to exclude oxygen. Under usual cir cumstances, however, there is slight hazard. ARD 003216 FOX000500 ATOMIZER - Page 3 Inert Gas A mixture of C02 and nitrogen is used as a fire suppressing atmosphere in powder conveyors, screens, tanks, and containers. It can induce asphyxia by excluding oxygen. There should be adequate ventilation and/or fresh air supply when working inside ducts and tanks. Inks Marsh K-l Is used for product identification on bags, drums, etc. naphtha is a constituent and should be used with adequate ventilation. Petroleum Insulating Materials Johns Manville Hi Temp Block Insulation and Kaowool are used as heat Insulation on furnace metal troughs. Frayed fibers can cause skin irritation; however, personal hygiene, protective clothing and gloves, plus care in handling minimizes risks. Lubricating Oil Anderol 500 is used as air compressor lubrication, and as used should pose no significant hazard other than skin irritation after prolonged contact. Marinite * Marinite is used In prefabricated metal trough dams. Sawing or machining material can produce dust which can Irritate lungs; therefore, wearing dust masks plus dust collecting equipment and vacuum sweepers minimize the hazard. Disposal of dust and scrap via special container is to approved scrap area. Mercury Mercury is used in instrumentation, and because of the vapors normally given off, a serious hazard exists whenever it is used or handled. All mercury should be kept in closed containers to prevent the escape of vapors, and exhaust systems should be used where necessary. Spilled mercury should be picked up at once and disposed of to an approved scrap area. Gloves must be worn when handling. Oxygen Steel cylinders of oxygen are used as fuel for cutting aluminum metal spills and lancing furnace tap holes. As used, it is not toxic. . * See materials sheet on ASBESTOS ARD 003217 FOX000501 ATOMIZER - Page 4 Paints and Enamels Various kinds of paints and enamels are used In the Atomizer as protective coatings and container identification. Personal cleanliness will minimize the risk of skin irritation and possible subsequent dermatitis. Work area should be ventilated anc cans should be stored below 140 degrees F. In ordinary use, however, these are not serious health hazards. ARD 003218 FOX000502 MECHANICAL MAINTENANCE DEPARTMENT - ROCKDALE WORKS Abrasives The Mechanical Department uses abrasives throughout the Plant. At some tin they have used practically every abrasive material available and in practically every fabricated shape or form, including abrasive sawing. Most work using abrasives is conducted In large, well-ventilated areas or in areas where exhaust hoods are available. However, occasionally some work must be done in a confined area. When this happens workers are provided with approved respirators, or the ventilation in the area is improved. Acetylene This is a colorless, highly flammable and explosive gas used as a fuel in conjunction with oxygen for welding and cutting of metals. It is received in steel cylinders under pressure and dissolved in acetone. Since acetylene has one of the widest explosive ranges known, the cylinders should be stored upright in a cool, well-ventilated area and checked periodically for leaks. Acetylene is an asphyxiant, but it may contain as impurities such toxic gases as arsine, phosphine, carbon monoxide, and hydrogen sulfide. For this reason welders using acetylene in restricted areas should be provided with adequate ventilation Aerosol Various aerosols are used as lubricants and paint forms. They are stored in self-contained cans and carried to work site. The substances are flammable and dangerous if the cans are punctured or stored near heat. They should be used in well ventilated areas. Alcohol, Denatured This substance is used as antifreeze for water in propane gas storage tanks and as a solvent in the Auto Shop. It is poiwonous when taken internally and warning labels should signify such. Personal hygiene and proper ventilation minimize irritation of mucous membranes. Anmonium Hydroxide ' This solution is used in the Ozalid machine in the production of blueprints. "Leak-tec" is used in the detection of chlorine leaks. As used, the danger is slight; however, the liquid will cause burns to the eyes, and goggles should be worn when handling the solution. ARD 003219 ftCH. MAINT. - Page 2 Babbitt Metal Babbitt metal is a group of soft alloys used for bearings, etc. Mechanical Maintenance makes up poured cable ties with a mixture of Babbitt and lead metals. They may be used as cast or machined. The two main types are lead base and tin base Babbitt, but other types are as follows: lead silver base Babbitt, cadmium base Babbitt, arsenical Babbitt, and white metal bearing alloys. They all contain metals such as lead, antimony, cadmium, and arsenic which when heated may give off fumes which are either toxic or may cause metal fume fever. Any dust created during gfinding or machining of these alloys also presents a hazard. Brazing Alloys These are nonferrous alloys used for welding above 800. However, several of the silver brazing alloys are used at temperatures as low as 600. These alloys are composed of such metals as copper, zinc, tin, antimony, lead, silver, cadmium, phosphorus, nickel, and manganese. Many of these metals when heated to working temperatures will give off fumes which are either toxic or may cause metal fume fever. Under normal conditions the concentrations of these fumes probably never reach dangerous levels. However, if brazing operations are conducted in confined areas, it would be quite possible to reach or exceed safe levels for these fumes. Carbon and Carbon Dust This material is used as electrodes in the Shop for cutting purposes. used, the hazard is slight. As Carbon Dioxide and Carbon Monoxide Carbon dioxide is formed during the complete combustion of any carbonaceous material, and carbon monoxide is formed furing the Incomplete combustion of any carbonaceous material. Both are colorless, essentially odorless, and both are likely to be found to some extent any place where such fuels as natural gas, oil, or coal are being burned to provide heat. Carbon dioxide is heavier than air and tends to settle in low places such as tunnels, pits, or manholes. If the concentration is high enough, it may cause asphyxiation and death. Lesser concentrations may cause a form of in toxication with symptoms such as excitement, headache, drowsiness, and dizziness. ARD 003220 FOX000504 MECH. MAINT. - Page 3 ' Carbon monoxide is highly poisonous. Exposure to as little as 200 ppm may cause a headache. Greater exposures may cause nausea, dizziness, and finally collapse and possibly death. For these two gases to present much of a hazard, it would be necessary for exhaust and ventilation systems to fail and burner systems to be out of adjustment. Coral Plastic This material is used by brickmasons in lining the Lectromelt furnaces and lids. Brick has been discontinued for this job. Coral Plastic has a longer life, thus reducing costs and labor. Eye and skin irritation can be hazards associated with this material; however, brickmasons and helpers are required to wear plastic goggles, which are vented, and appropriate gloves when working with this material. Chlorine Liquid chlorine is received in 150-pound steel cylinders. It is used to chlorinate the potable water and the effluent of the sewage disposal plant. Exposure to the gas would be limited to mechanical failure of some part of the chlorinator, maintenance of the chlorinator, and when changing cylinders. The Mechanical Department is also responsible for changing the one-ton cylinders of chlorine used in the Ingot Department and also for the maintenance of the piping system associated with the use of this chlorine. Coal Bituminous coal Is used as a fuel in the blacksmith shop forges. Exhaust hoods and proper ventilation remove such products of combustion as COg, CO, and SO2. Copper and Copper Dust In the fabrication of new anode bars, collector straps, and busses, a certain amount of machining, grinding, and welding must be done. The machining work creates very little copper dust, but the grinding and welding produce both copper dust and fumes. Most of the grinding or sanding is done before welding with only a small amount done later. The welding is done with copper rod and using an inert gas shield ed welding process. Welding and most grinding or sanding is done with exhaust ihbodsi: Diesel Diesel is used in the Paint Shop occasionally as a surface cleaner of equipment. It is also mixed with light oil to lubricate carbon conveyor rollers. The substance is flannable and can be Irritating to tissues. Caution in handling should be exercised. ABO 003221 FOX000505 MECH. MAINT. - Page 4 Epoxy Epoxy is occasionally used In the department as a miscellaneous cement. As used, there is no particular hazard. Ether Ether (Sere) is used in the Auto Shop for quick start on vehicles. ventilation and sparing use minimize the hazard of 02 displacement. Adequate Fiberglass Fiberglass cloth and sheet are used for heat insulation by the carpenters. Skin irritation can be minimized by personal hygiene. Freon Freon is used in air conditioning cooling system maintenance. Goggles are required when handling freon, and approved respirators should be worn. Hydraulic Fluid Fyrquel 220 R & D is used as a hydraulic press fluid. It is a fireproof liquid, containing tri-aryl phosphate, and emits toxic vapors if heated to boiling point. It is a skin irritant and harmful if swallowed or allowed to come into contact with eyes. Normal hygiene practices should be observed after handling. Insulation Fiberglass, Kaowool, and a small amount of old asbestos heat insulation are used in hot equipment Insulation, thermal insulation on regenerators (R-446), and carbon plant mixers. If deteriorating, dusting can be an irritant and respirators should be worn. Old asbestos should be handled carefully without creating a dust cloud, with disposal to an approved dump area. Kerosene See Diesel. Lead Lead is used most conmonly as a joint material. It is present in certain alloys such as Babbitt and solder. The greatest hazard associated with lead is present when It Is used as a joint material. Since it must be melted before use, there Is danger of Inhaling lead fumes from the molten metal. ARD 003222 FOX000506 MECH. MAINT. - Page 5 Lime Lime is received in hopper bottom railroad cars and transferred to a storage tank at the Lime Treatment Plant- From storage it is conveyed to a lime slaker, and then in the form of a slurry it is added to the incoming water from the potroom gas scrubbers. The lime causes the fluorides in the scrubber water to precipitate, and after a short settling period which removes the bulk of the precipitated material, the water is pumped back into the system. Use of dust masks or approved respirator and goggles is recommended when working in high concentrations of lime dust. Metalizing Metal This metal in the form of wire is passed through a gun where burning gases melt it, and then with compressed air the molten metal Is atomized and sprayed onto a surface. Various metals such as stainless steels, brass, and aluminum may be used. This process is rarely used at the present time, but when it is used, the work is done in open well-ventilated areas. Mortar Mortar is used by the brickmasons, and there are no hazards as ordinarily used. Lime may cause skin irritations, but personal hygiene is the best control. Hatural Gas Natural gas is used in various areas of the Plant. Mechanical Department workmen may be exposed to this gas while working on or near pipes carrying the gas and equipment where gas is burned to provide heat. Natural gas is highly flamnable and explosive, is an asphyxiant, and while burning, if burners are not adjusted properly, may release such toxic products as carbon monoxide. Piping and equipment using gas should be periodically checked for leaks and burners also checked for proper adjustment. Air packs are provided and are available if necessary. Paints, Enamels, Thinners, and Removers These materials are used throughout the Plant for protective coatings and for decorative purposes. Some men work in the Paint Ship while others work on j'obs around the Plant. The paints are usually prepared in the Paint Shop. The paint is mixed, ARD 003223 FOX000507 MECH. MAINT. - Page 6 and vehicle, dryer, thinner, etc. are added as required. These materials are volatile. If the fumes are allowed to accumulate in confined areas, they are a serious source of hazard. Adequate ventilation controls this danger in the shop. A large percentage of the painting Is performed on exterior surfaces where the hazard resulting from fumes is slight. Occasionally on an Interior job, the painters are in a position where the fog from the spray guns collects on exposed skin surfaces and the area becomes contaminated with the fog and fumes. In such areas, respirators are worn for protection. Penetrating Oil Various brands, including So'k and Liquid Wrench are used throughout the Mechanical Department to loosen rusted or corroded parts. As used, and with personal hygiene, there should be no serious danger. Plaster Plaster is used for occasional wall patching by carpenters. Dry plaster from the bag may dust during handling, and the principal constituent, lime, acts as a skin irritant. There should be no hazards associated with mixed plaster ready for use. Sand Sand is used as a grouting base by brickmasons. Continued inhalation of fine particles may be hazardous; however, as used, there should be no problem. Sewer Gas Employees of this department are assigned the job of cleaning and unplugging sewers and manholes throughout the Plant. In many cases, the sewer or manhole can be cleaned from the top using long-handled shovels and equipment. Sometimes it is necessary to enter the hole to unplug the drain. These men may come in contact with various gases originating in the plant processes as well as sewer gas. Before entering, the manhole should be ventilated and the ventilation should be continued while the men are working in the hole. This is especially Important in the sections of the Plant where fluoride fumes are prevalent. Compressed air can be used to vent a hole in many cases; but when air is not available, a manhole ventilator should be used. All safety regulations should be carefully observed for the protection of the worker. ARD 003224 FOX000508 MECH. MAINT. - Page 7 Sodium Hydroxide Caustic Soda, or "lye," is used in cleaning air compressor valves, in washbasin drain pipes, and heat exchanger tubes. It can cause severe bums to skin and eyes, and rubber gloves, apron, face shield, or goggles should be worn. Solder and Flux Various types of solder and flux are used by welders. No special control required. Solvents Naphtha Is used as a cleaner for spray hoses, etc. at the Paint Shop. Inhal ation of the fumes causes headaches and nausea, and skin contact causes cracking and scaling. Rubber gloves, eye protection, and adequate ventilation are provided. Trichloroethylene is a low boiling point solvent used in the vapor degreasing unit. In this unit the solvent is heated until it vaporizes. The vapor is allowed to rise in a tank until it encounters several rows of ooling colls where it condenses. The liquid solvent returns to the bottom of the tank, and the process is repeated again. Metallic parts needing degreasing are suspended in the vapor area and washed clean by the condensing vapors. Unusually dirty parts are sprayed with the liquid solvent while suspended in the vapor area. The degreaser is located in a room where air currents are not likely to draw vapors from the unit, and it is located under a hood which tends to remove most of the vapor which escapes the unit. When not in use, the unit is kept covered. Plastic gloves and safety glasses are used when removing material. Steam Boiler Treatment Additive Nalpac is used as a steam boiler tube surface scale preventative. It is a rust and corrosion inhibitor which can cause skin and tissue Irritation and eye Injury if allowed to come in contact. Care In handling should be exercised to avoid splashing and goggles or face shield should be worn when transferring from 55-gallon drums. Steam Cleaning Fluid Additive "APL Jenny No. 60" is an all-purpose liquid cleaning compound ddded to fluid used for steam cleaning. It is a strong, biodegradable oil and grease solvent which is safe on aluminum and magnesium. Contact with skin or eyes could result in severe irritation. Care in handling and personal hygiene should be exercised. ARD 003225 FOX000509 MECH. MAINT. - Page 8 Tar Tar is used occasionally in sealing small roof leaks. Since most of the work is done outside, there should be no particular hazard. Turpentine See Paints. Welding Fluxes, Fumes, Rods Several different kinds of fluxes are used in the Plant. The specific flux used on any job is determined by the metal being joined and the welding or brazing alloy being used. The flux serves two purposes. It first aids in the free flowing of the weld ing or brazing alloy. Its second purpose is to help clean the area being joined and to prevent the formation of oxides during the joining process. The fluxes may be either acid or alkaline in nature and can cause burns if allowed to remain in contact with the skin. Other fluxes when heated may liberate toxic fumes or gases. The fluxes probably do not constitute a great hazard unless they are used in a confined area with poor ventilation. Many different types of welding rods are used. They are received in different sizes, coated with different fluxes, and composed of different metals or combinations of metals..) While being used, these rods will liberate metal fumes and fumes or gases from the constituents of the flux coating the rod. The greatest hazard exists when these rods are used in confined areas or areas with poor ventilation. Welding fumes are toxic. There should be adequate ventilation, and approved respirators should be used. White Lead A mixture of basic lead carbonate and oil is used as a pipe joint compound and occasionally as a lubricant in machining operations. It may also be present as a pigment in some white paints. Since only small amounts of this material are used, it probahly does not represent a serious hazard. ARD 003226 FDX000510 CARBON HOODING - ROCKDALE WORKS Abraslves Carborundua abrasive discs are used for occasional, limited-time cleaning of copper anode bars when shot balst cleaning equipment is down. The danger here is inhalation of the fine copper dust produced which could cause metallic poisoning. Ventilation should be provided and approved dust masks worn during the operations, which are limited. Asbestos This material is used in heat-protective gloves. The hazard involved here involves the dust particles inside the glove which remain attached to shirt sleeves after removal of gloves. Scrap gloves should be disposed of via approved scrap containers and care taken not to Inhale any particles (wiping face with sleeve, glove, etc.) Bath Small quantities of bath may adhere to the cast iron or stubs as they are returned from the potrooms in trailers. Any loose bath in the trailers is shoveled into a storage bin. Dusting of the bath may occur whenever handled. Fluoride compounds comprise the majority of this dust which may lead to skin eruptions and nose and throat irritations. The quantity of bath handled is very small so the health hazard should not be serious. Copper Dust This dust is generated during the cleaning of the copper anode bars. In this operation small steel shot are used to blast clean the contact surfaces of the bars. The resulting dust, composed mainly of metallic copper and copper compounds and a small amoimt of bath and alumina, is contained within the wheelabrator and pulled into a dust collector where it settles. The dust is dumped each morning into a load lugger bucket which, at regular intervals, is taken to the dump and emptied. The dust collector is emptied as early as possible in the morning in order to minimize the exposure of day shift personnel to this dust, which can irritate skin and membranes and cause metallic poisoning. ARD 003227 FOX000511 RODDING - Page 2 Diesel Diesel is diluted with light oil for roll conveyor roller lubricant. It is flanmable, and volatilized can be an asphyxiant and explosive in excessive concentrations. Adequate ventilation, care in handling, and personal hygiene should be exercised. Ferrosilicon An alloy of iron and silicon Is used to add silicon to steel and iron. The silicon content may vary from 14* to 90*. Ferrosilicon with a silicon content of 45* to 70* will evolve poisonous gases when moisture is present. Fuel Gas, Bottled MAPP gas is used as a fuel for metal cutting torches and is enclosed in steel cylinders. It is flammable, explosive, and an asphyxiant in vapor phase in the air. Care in handling and storage are imperative. Furnace Gases The Lectromelt furnaces produce very few fumes or gases, and those fumes or gases which are produced are pulled into dust collectors and vented outside the building. The greatest danger is from fluorides. Bath and other fluoride materials are added to the furnaces each time they are charged with scrap castings. The furnace exhaust system kept in proper operation minimizes any danger. Furnace Slag Slag is the fused product which separates in metal smelting and floats on the top of the metal. Metallic fumes are evolved when molten and metallic dusts when handled cold. It is raked out of iron-melting furnaces to a slag pan, dumped into lugger boxes, and hauled to an approved dump. Care in handling Is exercised and dust masks are worn if necessary. Mortar Various types of mortar are used to repair spouts on molten castiron crucibles. There are no hazards as ordinarily used. Skin irritations may erupt from the lime and inhalation of the lime-containing dust could cause respiratory tract irritations; however, personal hygiene and respirators are the best control. ARD 003228 FOX000512 RODDING - Page 3 Nitrogen Nitrogen is used as a reserve supply of pressurined gas for operation of restiijbing press and on fork trucks to keep line pressurized if a hydraulic brake leak occurs. There are no significant hazards as used If care in handling the pressurized steel cylinders Is exercised. Melding Rods and Mire Coated rods release iron oxide and fumes which may be harmful only in confined quarters with no ventilation. Protective goggles and clothing should be worn and fans used to assist ventilation. ARD 003229 FOX000513 POTROOMS - ROCKDALE WORKS Alumina Alumina (aluninum oxide) is the raw material from which metallic aluminum is produced. It is a white, granular solid which is received in closed hopper bottom railway cars. It is unlaoded onto belt conveyors which carry it to large storage tanks. A portable hopper is filled from the storage tanks and used to fill the individual pot hoppers. Each time a pot Is worked aliauina is added to the molten bath. Most of the alumina is added by the automatic feeder. Alumina is quite dusty when it is handled. This dust may have an added hazard in that it may contain fluorides recycled by the A-398 process. Dust type respirators are used to minimize the hazard of inhalation of the dust. Aluminum Fluoride Aluminum fluoride is delivered to the potrooms ih portable hoppers and added to pot ore bins utilizing a granemetric feeder. In the electrolytic process, HF and NaAlF^ are volatilized. Thus, aluminum fluroide has to be replenished by regularly scheduled additions. As one of the primary components of cryolite or bath, aluninum fluoride is used to maintain the ratio of sodium fluoride to aluminum fluoride to a target less than 1.50. It is worked into the pot through the automatic feeder. Aluminum fluoride dusts readily and can cause Internal poisoning. Also, it is found Irritating, In both the smoke and dust states, to the eyes, nose and throat. However, exposure in the potrooms Is limited. The use of respirators Is recomnended in abnormal exposure. Shielding of pots would adequately take care of smoke removal. Bath Bath is the electrolyte material used in the electrolytic reduction process. Ther term bath is used to identify cryolite after the cryolite has been melted up in the reduction process. Bath is used and handled in both the liquid and solid state. An approximate bath composition is: St CaF2, 5? A1203, 9-10? excess A1F3, and the balance cryolite (Na3AlFg). Bath Is handled in liquid form (melting point about 930-970 degrees C) by siphoning from the pot into a crucible. This bath may either be allowed to solidify or transferred to another pot in the liquid state. In the liquid state ARD 003230 FOX000514 POTROOMS - Page 2 It Is hazardous because of the bums it may cause if allowed to come into contact with the skin and the volatile fluorides which it emits. Prolonged or continuous exposure to this smoke could be serious in that the smoke would be irritating to the mucous membranes. Solid bath is handled by practically all transportation and handling methods and in varying degrees of exposure. When bath is handled, practically all other electrolyte materials will be present in one form or another. In the solid state the greatest hazard Is the Inhalation of the fluoride bearing dust created during handling or crushing operation. However, in its many forms and methods of use in the potrooms, it cannot be considered a serious health hazard. Cryolite Cryolite is drawn to the potrooms from storage tanks in buggies and generally dumped on the floor in front of the pot or pots in which it is to be used. From the floor the cryolite is shoveled onto the pot or pots as needed. Cryolite is the main constituent of bath and acts as a solvent for alumina in the electrolytic reduction process in which aluminum oxide is reduced to metallic aluminum. Cryolite is not used In any regular or scheduled manner in the potrooms. Exposure is therefore limited. Pot tenders shovel the various kinds of cryolite onto the pots at infrequent Intervals as needed. Cryolite dusts readily and can cause internal poisoning, but normal exposure in the potrooms is so limited that there are no hazards involved. Gases as the result of melting cryolite irritate the respiratory tract to a limited extent. The use of respirators is recoumended in heavy exposure to cryolite dust and adequate ventilation is necessary to avoid gas concentrations. Fluorspar Fluorspar (calcium fluoride) is a naturally occuring material which is added occasionally to the electrolytic cells to impart or maintain certain desired properties in the molten bath. It is delevered to the potrooms in buggies and is generally dumped on the floor in front of the pot or pots in which it is to be used. It is added to the cells by shovel as needed. It does not dust readily, and any dust produced is more of a nuisance than a hazard. The dust could, however, be toxic if ingested. ARD 003231 FOX000515 POTROOMS - Page 3 Pot Gases These gases are emitted by the electrolytic cells during the reduction of aluminum oxide to metallic aluminum. They are visible as a white smoke or fume and are composed of carbon dioxide, carbon monoxide, various gaseous fluorides, and varying amounts of finely divided solids. The major portion of this gas is drawn through an electrostatic precipitator and scrubber system before entering the stmosphere. Dry scrubbing (A-398) is used in lines 5, 7, and 8 in lieu of precipitators and wet scrubbers. However, each time a cover is removed to do some work on the cell, some of this gas excapes into the surrounding area. This gas usually rises rapidly to the roof ventilators and exposures to it are of short duration. Potroom Particulate This finely divided solid is removed from the pot gases by a combination of multiclones and electrostatic precipitators. It is transferred from the collecting hoppers to a storage tank in the ore unloading area by means of either trailer mounted buckets or conveyor system. From storage it is blended with alumina by adding it to the belt conveyor carrying the alumina to storage tanks. This blended alumina is used only in lines not using A-398 system. Composition is roughly 2/3 alumina, 1/4 bath compound, 9 per cent carbon dust. Exposures are usually of a short duration, since this gas usually rises rather rapidly to the roof ventilators. However, prolonged inhalation of large amounts of this gas may cause nausea, a choking sensation, and irritations to the eyes, skin, and respiratory passages. Sodium Carbonate This material is used to raise the ratio of sodium fluoride to aluminum fluoride in the molten bath of th4 electrolytic cells or In combination with aluminum fluorice to synthesize electrolyte. Dust from this material, due to its alkaline nature, is very irritating to the eyes, respiratory passages, and skin. However, under normal conditions workers are seldom exposed to dust from this material unless a bag is dropped or in some way broken. At the present time bulk sodium carbonate is being regularly used. It is dispensed in the same manner as AIF^. Regenerated Alumina from A-446 Gray dusty granular material, produced at the carbon baking facilities ARD 003232 FOX000516 POTROQHS - Page 4 and blended with alumina similarly to potroom particulate. Partially coked alumina, basically is just a nuisance dust. Eye protection should be worn, as well as a respirator when dusting is severe. ARD 003233 FOX000517 POTLINING DEPARTMENT - ROCKDALE WORKS Acetylene Steel cylinders of acetylene are ordered from the storeroom as needed. Acetylene is used with oxygen mainly for burning. As this gas burns, some carbon monoxide is produced but not in sufficient quantities to be toxic, even though the exposure is for relatively long periods. Care is taken not to damage the cylinders or in any way cause a leak of the gas, which is an asphyxiant in the unburned state. Alcoa Joint Compound No. 2 This material Is painted on all contacts where aluminum is to be used to make electrical contact to minimize the formation of oxide on the contact surfaces. Although prolonged contact with the skin will cause severe irritation, the exposure time for this department is so short as to minimize the dangers. Alumina . Alumina is used as insulation for pots, and it is carried from the potrooms in ore buckets. Alumina is quite dusty, but in itself is considered more of a nuisance than a hazard. Respirators are used if dusting is heavy, and care is taken to minimize the dusting in handling. Aluminum Fluoride This material is sometimes used as pot shell insulating material. It is carried by boxes to the potshell, and specified amounts are shoveled into the pots. This material dusts readily and can cause internal poisoning. It is found irritating in both the dust and smoke state to the eyes, nose, and throat. Dust exposure, when shoveling this material, is not severe as a rule. However, dust respirators are provided and should be used if abnormal dusting conditions exist. Asbestos , This material is found in the linings of some old pots as Insulating material. When these linings are removed, the Insulating materials are dumped in Building 27. If dusting occurs with Improper ventilation, inhalation of airborne asbestos fibers could result in asbestosis, a serious lung disease. However, lining material is ARD 003234 FOX000518 POTLINING - Page 2 wet thoroughly prior to dumping to prevent airborne fibers. Asbestos Is then bagged separately and hauled to the approved disposal site. As added precaution, respirators approved for use in asbestos dust should be worn at all times by people in the area of Building 27 and by the equipment operators. Asbestos Millboard This material is of needle-type, heat-resistant fibers and is used as a shim under pot shells. Possibility of asbestosis hazard exists when dusting occurs upon removal of sheetboard from boxes and when removed from potshell. Respirators approved for use in asbestos dust should be worn at all times. Bath The main constituent of bath is cryolite. It also contains varying amounts of alumina, aluminum fluoride, and calcium fluoride. If a pot is to have a lining patched, the pot is cut out and allowed to cool. The bath is broken up with pneumatic hammers, shoveled into buckets, and hauled to the bath crusher. These operations cause varying amounts of fluoride-bearing dust to enter the surrounding atmosphere, which can be irritating to the throat and skin. Care is taken to keep the dust down as much as possible. If the pot is to be relined, the pot is cut out, allowed to cool somewhat, and then is well soaked with water. The bath is then handled in exactly the same manner as already described, but without the dust problem. Butts Butts are reclaimed used electrodes. They are removed from burned out pots by drane, allowed to cool, and bath is scraped from their surfaces. They are transported by crane to the West passageway and are broken by sledge or shoveled into butt boxes which are transported to the Carbon Plant. Approved dust masks are worn as necessary, and dust is collected at its source to minimize hazards of nose and throat irritation and dermatitis. Cement, Refractory This material is used in bonding and air sealing blocks together in the potlining of a cell. Those received in dry forms are potential health hazards because of the danger of silicosis, though remote. Most materials are used wet, thus minimizing the possibilities of hazard. Careful handling of the dry material prevents excessive dusting, and respirators should be worn if dusting does occur. ARD 003235 FOX000519 POTLINING - Page 3 Coal Large amounts of anthracite coal are used as a component of potlining mix. Transferring the coal from the mixers to the nix buckets and subsequently filling the weighing box causes little or no dust, and therefore is not a problem. Concrete (Grout) Concrete (Grout) is used to level pot stall floors. It comes pre-mixed in concrete trucks to the location as needed and worked by trowel, etc. Continued contact could result in irritated exposed skin membranes. Care in handling fresh concrete and thorough scrubbing of hands should reduce skin irritation. When exposed to dust from broken up material, respirators should be worn. Copper and Copper Dust During the cleaning of copper bus, there is a chance of exposure to copper dust and to copper compounds which have formed on the surface of the bus. The copper is sometimes cleaned by grit blasting and by using an abrasive disk. When an abrasive disk is used, it is usually operated in an open and well ven tilated area. Dug Potlining When a pot is to be relined, it is cut out, cooled, soaked with water, and the bath removed. The cathode or lining is then broken up with the aid of a pot digging machine and pneumatic hanmer. The cathode materials, including the carbonaceous material, refractory brick and cement, insulation, etc. are then loaded by hand and shoveled into buckets. Asbestos is bagged and disposed of separately. The cathode materials are then dumped In the west end of Building 127 during the night shifts so that personnel who work in that area are exposed as little as possible to the irritating dust and fumrs. The material is then loaded into railroad cars for shipment to a plant for recovery of the fluorides. During the handling of this material, any dust formed may cause Irritation of the skin, eyes, and respiratory system because of its alkaline reaction with moisture as well as its fluoride content. The scrap lining material also liberates acetylene and anmonia when it is wet. , Oxygen Oxygen is used in bottles when using burning bar rig to burn off collector bars and cutting pot pads, bolts, etc. in pot disassembly. As used, not hazardous. ARD 003236 FDX000520 POTLINING - Page 4 SO Degree Pitch This soft pitch Is received in tank cars at the Potlining Department. The tank cars are heated with steam until the pitch is liquid, and then it is pumped through steam-heated pipes to a heated storage tank. From storage, the pitch is conveyed through pipes to the weigh scales and mixers. Direct contact with the liquid pitch is rare. The fumes liberated by the liquid pitch may cause skin and eye irritation, but exposure to these fumes is very limited and constitutes only a slight hazard. Pot Insulation Superex is an asbestos-free material used for insulation in pot cathodes. It comes in 12 X 36 - inch sheets of different thicknesses, usually 1", 2", 3", and 4". It dusts slightly when broken up but is usually used in entire sheets and does not constitute a serious hazard. Potlining Mix This material is a mixture of 50 degree pitch, methyl naphthalene, and anthracite coal. It is mixed in a steam heated mixer and then dumped into a container for transportation to the pot being relined. When the mixture first comes from the mixer and until it cools somewhat, it emits pitch fumes which nay cause eye and skin irritation. Protection should include thorough hygiene of exposed areas following exposure to these fumes. Solvents Methyl naphthalene is used as a solvent to dilute 50 degree pitch to make room temperature seam mix. Fumes liberated may cause skin and eye irritation, but exposure is limited and constitutes only a slight hazard. Trichloroethane (TCE) is used to clean oil and grease from metal conductor joints. The materials are carried to the job in cans refilled from larger drums, and rags and brushes, saturated with the solvent, are used to wipe the metal surfaces. Gloves are worn during this operation. Exposure of the skin, especially the hands, to excessive amounts of the solvent could cause a respiratory irritation. Under normal circumstances, exposure to the liquid solvent or its vapors would be of short duration, and rubber gloves are used to further minimize the hazard. ARD 003237 FOX000521 CONTROL DEPARTMENT - ROCKDALE WORKS Alumina Alumina, the ore of aluminum, is unloaded from railroad cars onto a conveyor and into storage by personnel of the Utility Department, as supervised by the Control Department. Alimiina is quite dusty, but in itself is considered more of a nuisance than a hazard. Respirators are used if dusting is heavy, and care is taken to minimize the dust in handling. Aluminum Fluoride The Control Department supervises the unloading and transportation of aluminum fluoride, one of the primary components of bath. The Utility Department unloads the material from railroad cars onto a conveyor into storage until distributed to the potrooms via dump buckets. This material dusts readily and can cause internal poisoning. It is irritating in the dust state to the eyes, nose, and throat. Dust exposure is not severe as a rule; however, respirators are provided and should be used if abnormal dusting conditions exist. Cryolite This material is the main constituent of bath. Handling, hazards, and method of control are the same as for aluminum fluoride. Fluorspar Fluorspar is a constituent of bath. Handling, hazards, and method of control are the same as for aluminum fluoride. Sodium Carbonate Sodium carbonate (soda ash) is added to pots to maintain proper bath ratio. It is unloaded from railroad cars in 100-pound bags and in bulk by the Utility Department. It is transported by conveyor belt to storage until needed in the potrooms, when it is distributed to pots via dump buckets. The Control Department supervises the unloading and transportation of sodium carbonate (performed by the Utility Department). This compound is alkaline and is irritating to mucous membranes as well as being an internal poison. Dusting is not severe as a rule; however, hygiene measures prevent personal contact and dust respirators are provided If dusty conditions exist. ARD 003238 FOX000522 UTILITY DEPARTMENT - ROCKDALE WORKS Acetylene Steel cylinders of acetylene are ordered from the storeroom as needed. It is used with oxygen mainly for burning. As this gas burns, some carbon monoxide is produced but not in sufficient quantities to be toxic even though the exposure is for relatively long periods. Care is taken not to damage the cylinders or in any way cause a leak of the gas which is an asphyxiant in the unburned state. Adhesives These materials are used for bonding purposes in the sludge recovery plant to patch filter cloth. These solvents may be flammable, but as used do not constitute a health hazard. A1uroina Alumina, the ore of aluminum, is unloaded from railroad cars onto a conveyor and into storage by personnel of the Utility Department. Alumina is quite dusty, but in itself is considered more of a nuisance than a hazard. Respirators are used if dusting is heavy, and care is taken to minimize the dust in handling. Aluminum Fluoride Aluminum fluoride, one of the primary components of bath, is unloaded from railroad cars onto a conveyor and into storage by the Utility Department. This material dusts readily and can cause internal poisoning. It is irritating In the dust state to the eyes, nose, and throat. Dust exposure is not severe as a rule; however, respirators are provided and should be used if abnormal dusting conditions exist. Bath The main constituent of bath is cryolite. It also contains varying amounts of alumina, aluminum fluoride, and calcium fluoride. If a pot is to have a lining patched, the pot Is cut out and allowed to cool. The bath is broken up with pneumatic hammers by the Potlining Department, shoveled into buckets and hauled to the bath crusher by the Utility Department. These operations cause varying amounts of fluoride-bearing dust to enter the surrounding atmosphere. ARD 003239 FOX000523 UTILITY - Page 2 which can be irritating to the throat and skin. Care is taken to keep the dust down as much as possible. If the pot Is to be relined, the pot is cut out, allowed to cool somewhat, and then is well soaked with water. The bath is then handled in exactly the same manner as already described, but without the dust problem. Calcium Fluoride (Sludge) Sludge is punned from settling basins to filtering-drying plant and loaded via elevator into bulk rail cars. The material is dusty and emits some fumes during processing and drying. These conditions may cause skin and respiratory irritation as well as excessive absorption of fluorides into the body. Adequate ventilation should minimize the hazard of the dusting. As necessary, a 3M8705 respiratory dust mask and adequate gas mask should be used. Personal hygiene should be exercised as well as avoidance of dust on food and drinking liquids. Cryolite Cryolite, the main constituent of bath, is unloaded from railroad cars onto a conveyor and into storage by the Utility Department. Handling, hazards, and method of control lace the same as for aluminum fluoride. . Fluorspar Fluorspar, a constituent of bath. Is unloaded from railroad car in crates, boxes, and sacks by the Utility Department. Handling, hazards, and method of control are the same as for aluminum fluoride. Oxygen Oxygen is used in bottles as a fuel for cutting metal pads. is not hazardous. As used, it Lubricants Various lubricants are used as vehicle lubrication, hydraulic fluid, machine lubrication, etc. There is a possibility of dermatitis; however, personal hygiene and adequate ventilation minimizes hazards. Penetrating Oil This material is used to loosen rusted parts. The possibility of dermatitis is present, but as used there should be no serious danger. ARD 003240 FOX000524 UTILITY - Page 3 Sodium Carbonate Sodium Carbonate (soda ash) is added to pots to maintain proper bath ratio. It is unloaded from railroad cars in 100-pound bags and in bulk by the Utility Department, It Is transported by conveyor belt to storage until needed in the potrooms, when it is distributed to pots via dump buckets. This compound is alkaline and is Irritating to mucous membranes as well as being an internal poison. Dusting is not severe as a rule; however, hygiene measures prevent personal contact and dust respirators are provided If dusty conditions exist. Sodium Hydroxide This material is received and used from drums to clean pipefittings used on pot (molten metal) siphons. It is mixed with water to required strength. Sodium hydroxide will cause bums to skin membranes and conjunctivitis of the eyes. Careful handling of the material, as well as protection in the form of gloves is provided to minimize the hazard. ARD 003241 FOX000525 ENVIRONMENTAL CONTROL - ROCKDALE WORKS A-398 Bags Pot dust collector bags are changed periodically by Environmental Control Bag Changer crews and used bags are removed to Class A dump area. Dust from the used bags can create a problem if excessive amounts are inhaled. Care in handling plus wearing approved dust masks and/or respirators minimize hazard. Caulking Dow-Corning RTV silicone is used from caulking cartridges to seal miscellaneous dust collector connections, doors, etc. It is usually used in a well-ventilated area, so danger from fumes is minimal. Dust: Pot Dust Dust from pots is drawn via duet and fume collection system into A-398 dust collector units. Collected dust is fed into a storage tank, blended with fresh alumina, and transported by dump boxes into pot alumina feeders. Approved dust masks and/or respirators should be worn. Care In handling should minimize formations of dust clouds. Dust: Potlining Mill Dust Anthracite coal is ground, sized, and mixed with binder as pot cathode relining material. Two dust collectors provide anthracite dust control on grinding, elevating, storing, and mixing facilities. The Bag Changer crew disposes of collected dust and occasionally changes the dust collector bags. Hydrocarbon solvent vapors could cause skin and membrane irritation, and personal hygiene and dust masks are recommended. However, closed container transportation does minimize hazard. Dust: A-446 Regenerator Dust A vent system on the A-446 regenerator units collects dust and pipes the collected dust back to the regenerator units. The bags are changed periodically by the Bag Changers crew. Hazards and method of control are the same as for Pot Dust. Green Dye This is a commercial fluorescent green concentrate used in manometers to check dust collection system operating air pressures. No significant hazard as used here. ' ARD 003242 FOX000526 ENV. CONTROL - Page 2 Lubricants Varsol, Aerosol WD 40, and Never Seez Compound are used as cleaning and lubricating agents on dust collection system nuts, bolts, doors, moving parts, etc. Exposure of the skin to excessive amounts of the lubricants can cause skin irritation, and inhalation of excessive amounts of the vapors could cause a respiratory irritation. However, under normal circumstances exposures are of short duration, and rubber gloves are used. Red Oil Red oil is a commercial light manometer oil used in manometers in setting and checking dust collection system fluid pressures. As used, there is no significant hazard. Used A-446 A1 unina Alumina is piped from a potroom storage tank to the A-446 units for use as a fluid bed medium to collect carbon plant furnace gas and entrained coke particles. After processing through the A-446 regenerators, it Is piped back to a potroom area storage tank. From the storage tank it is blended on the alumina rail car unloading belt into fresh Incoming alumina. Unless leaks to the atmosphere develop, there should be no significant hazard. If the air is contaminated, appropriate masks and/or respirators should be worn. I ARD 003243 FOX000527 JANITORIAL DEPARTMENT - ROCKDALE WORKS Bowl Cleaner Sani Flush is used to clean toilet bowls. It contains about 80 per cent sodium bisulphate as the active ingredient. A water solution is strongly acid and in contact with the hands may cause irritation. As used, there should be little or no danger of serious bums to skin membranes. Disinfectants Powder Pine is used to clean, disinfect, and deodorize toilet areas. It contains coconut oil soap, pine oil, an antiseptic, and isopropyl alcohol as the active ingredients and is effective in killing the Salmonella bacteria on environ mental surfaces. Repeated contact with skin could result in irritation. As used, there should be little or no danger of serious burns to skin meirtiranes. Insecticides Black Flag aerosol is used to control the insect nuisance. Spraying is usually performed when there are few workers around. The only ones exposed to the vapors would be the janitors doing the work. Caution is exercised to make sure that the men will not be exposed for long periods of time in confined quarters while spraying. Soaps and Cleaners Various cleaning products are used in cleaning floors, windows, hands, and environmental surfaces. They may be in the form of a powder, solid, or liquid, and contain various cleaning agents, oils, glycerin, potassium soaps, ammonia, abrasives, etc. As used, the hazard is slight. If prolonged contact is necessary during cleaning operations, protection is provided in the form of rubber gloves. Velvoleum Cleaner and Protector These products are used to clean and treat Velvoleum desk tops. They are stored in closed metal cans away from heat due to their highly flammable nature and their pumgent vapors. These concentrated heavy duty cleaners can be fatal if swallowed and can irritate skin and mucous membranes. Protection in the form of rubber gloves is provided, and they should be used in adequately ventilated areas. ARD 003244 FOX000528 SHIPPING DEPARTINT - ROCKDALE WORKS Abrasives Sand is used as a non-slip agent for trackmobile wheels. The only hazard involved would be the inhalation of the loose sand which could be injurious to operators. As used, however, the risk is slight. Beryllium Beryllium is used as an alloying constituent of aluminum. Dust from the metal or its confounds when breathed into the lungs creates conditions similar to chemical pneumonitis. Where materials containing beryllium or its salts are processed in such a way that beryllium may be present as dust in the atmosphere, adequate ventilation is essential. Toxic fume and dust respirators should be worn where dust is prevalent. Ether This material is used in vehicle operation for quick start on vehicles. It is a light volatile flammable liquid and should be used with adequate ventila tion and away from the presence of heat. Inks Marsh stencil Ink is used for recording and identification purposes. Petrolium naphtha is a constituent, and it should be used with adequate ventilation and prolonged breathing of fumes avoided. ARD 003245 FOX000529 ANODE DEPARTMENT - ROCKDALE WORKS Abrasives The various forms of abrasives are used for grinding, cleaning, and polishing, and are generally of the inert or nonsiliceous type. Thus the dust produced by the abrasive is not as dangerous as that produced by the material which is being ground, sanded, or buffed. Operations using abrasives are usually conducted where exhaust systems are present or in open, well-ventilated areas. When working on materials which produce a dangerous dust, such as copper, respirators are used. Aerosol Various aerosols are used as lubricants and paint forms. They are stored in self-contained cans and carried to work site. The substances are flammable and dangerous if the cans are punctured or stored near heat. Brick Fire brick is used in the construction and maintenance of the baking furnaces. Dutting is done with a power saw which has a dust disposal system so that there is very little danger of anyone inhaling brick dust. Butts Butts or "bum offs" are solid chunks of anode that have been removed from operating pots. These are delivered from the Potrooms to the Carbon Plant. Most of the butts are in pieces at least 8" X 8" although there is some dust present. The butts are dumped or shoveled directly into a floor hopper feeding a conveyor. During the dumping and rehandling there is dusting. Butts contain fluorides, and when the dust is inhaled, there can be some irritation of the nose and throat. Two men handle these butts, and they normally step out of the way as the truck dumps the butts, thus limiting their exposure. During crushing and grinding, dust is collected at its source. Cement, Refractory - See Refractory Cement Coke > Coke is one of the principal materials used in making carbon electrodes and as such is handled throughout the entire Carbon Plant. Therefore, any of the people employed may, at one time or another, be exposed to coke dust in the atmosphere. Different kinds of coke are used, but all are quite similar as far as health hazards are concerned. Coke dust-laden air, when inhaled, may contribute ARD 003246 FOX000530 ANODE - Page 2 to respiratory trouble. In the Carbon Plant, coke is received In covered hopper or open-top cars. Host of the handling of coke from car to storage and throughout the remainder of the Carbon Plant is done in closed conveyors to which suitable dust collecting systems are attached. However, some dusty conditions exist occasionally on the furnaces where dust collection is next to impossible. The exposure is rather limited by the recent use of fluid coke. Respirators are available and recommended when conditions are very dusty. Dust from Baked Carbon Scrap Baked scrap consists of baked anodes which were scrapped before reaching the potrooms. This material is crushed in the same hammer-mill as the butts and causes just about as much dust. This dust usually contains fluorides, since most anodes contain a certain percentage of butts. Dust from Carbon Butts Carbon butts (reclaimed anodes) are loaded into boxes by potroom crews. Bath materials adhere to these butts, and the amount depends upon the quality of the cleaning Job in the potrooms. The butts are dumped into a hopper which feeds a conveyor which transports them to the hammer-mill where they are crushed before going to storage tanks. A dust collector carries off fine particles generated by crushing. Dust from Green Carbon Scrap Green carbon scrap consists of anodes which are scrapped after leaving the press and before reaching the baking furnaces. This material is crushed in the same haimnermill as the butts and baked scrap, but it produces less dust. This dust also contains fluorides from its butt content and can cause skin and eye Irritation due to the pitch it contains. Fumes from Melted IIP Degree Pitch Carbon mixing operations require that coke aggregate and 110 degree pitch be heated in a steam-heated mixer to about 30 - 40 degrees above the, softening point of the pitch. At this temperature the more volatile constituents of the pitch are vaporized and enter the atmosphere from openings in the mixers and from the conveyor belt which transports the mix to the press room. A fune-removal system removes most of the fumes from the mixer area. AhD 003247 FOX000531 ANODE - Page 3 Furfural Alcohol This substance Is used as a vehicle and binder in carbon cements and is stored in metal drums and cans. Volatile fumes can cause Irritation to eyes, nose, skin, and mucous membranes. It should be handled with extreme care, used in well-ventilated areas, and skin contact should be avoided. Eye protection should also be used. Mortar Several different bonding mortars are used in repairing, building, maintaining and operating carbon baking furnaces. In handling dry mortar materials, the health hazard danger is from the inhalation of dust. One man does the mixing of mortar and his contact with the dust is limited. A number of the materials are received ready mixed in wet form and consequently are not subject to dusting. Natural Gas Natural gas is used as fuel for the baking furnaces. The gas is supplied to the burners at less than 20 osi by pipes and hoses. Due to frequent reposition ing of the burner units, there are some natural failures of hoses, pipes and fittings. However, the gas contains an additive which makes odor detection of a leak possible. In addition, the area into which gas could leak is quite large and well ventilated so that only a serious rupture or breakage of lines could cause a hazardous condition. The greatest hazard of natural gas in this operation is of a fire or explosive nature. When using the standby system supply (a mixture of propane and air), care must be exercised to prevent this mixture from settling into the pits. If the waste gas fans should cut off, the supply of natural gas would be cut off lnmedlately by an automatic latch valve. Oils, Production Lubrication This oil is usually ML 680 or any other clean, lightweight oil and is used to spray the mosepiece of the carbon anode press. During this operation small droplets of oil are introduced into the atmosphere of the press room. However, this constitutes only a very minor hazard since the amount is small, and the press room is well ventilated. 110 Degree Pitch 110 degree pitch is received in railway hopper bottom cars. It is unloaded into a track hopper at Bldg. 52A and transported by conveyor into Bldg. 52 for ARD 003248 FOX000532 ANODE - Page 4 storage. The pitch is received in flake form and contains a certain amount of . residual moisture which greatly reduces the amount of dust created during unloading. Occasionally the pitch sticks in a car and, if the use of a car shake-out does not dislodge it, a worker must enter the car and force the pitch through the hoppers. This action presents the greatest possible exposure to pitch dust. Exposure of the skin to pitch dust may result in a serious pitch burn. The dust causes the skin to become sensitive to light and wind and, if rubbed by clothing, may be accompanied by blistering and peeling of the skin. Pitch burns generally cause more discomfort during the hot weather months. The dust also causes eye Irritation. Protective creams and ointments for skin protection are only partially effective. Refractory Cement Cements, such as Harwaco Bond, Super 3000, and Penseal are used for minor patching of refractory walls. It is usually received already mixed with water and could cause skin irritation when handled in this form. As used, however, hazards should be slight. Ring Furnace Exhaust Gases These gases are formed during the combustion in the ring furnace flues. The major constituents of this gas are nitrogen, carbon dioxide, and oxygen. However, it contains a small amount of carbon monoxide, some sulfur compounds, and tar and pitch vapors which have diffused through the flue walls from the baking pits. These gases are normally contained in the flues and ducts leading to the exhause stack, but during firing changes, breakdowns, or maintenance some of these gases may escape into the furnace area. This constitutes only a very slight hazard, because the buildings are large and well ventilated. The exhaust gases are cleaned by processing through an Alcoa 446 unit. A small part of the hydrocarbons are exhausted through a short stack. ARD 00324a FOX000533 ROCKDALE WORKS INDUSTRIAL HYGIENE SURVEY MATERIALS LIST A-398 Bags Abrasives Acetylene Adhesives Aerosol Alcoa Joint Compound No. 2 Alcohol Alumina Alunlna Balls Alumina, Tabular Aluminum Fluoride Aluminum, Molten Aluminum Powder Ammon1urn Hydroxide Antifreeze Argon Asbestos Asbestos Gasket, Cloth Asbestos Millboard Askarels Babbitt Bactericide Bath Battery Acid Beryllium Beryllium/Copper Boron Alloy Boron Nitride Bowl Cleaner Brake Fluid Brass Brazing Alloys Brick Butts Calcium Carbonate Calcium Chloride Calcium Fluoride Carbon Carbon Dioxide Carbon Monoxide Castlron Castor Oil Caulking Compound Cement Cement, Port!ant Cement, Refractory Cement, RTV Chi orine Chromiun Coal Coke Compressed Air Concrete Copper, Copper Dust Copper, Scrap Coral Plastic Corrosion Preventive Additive Creosote Cryolite Disinfectants Dug Potlining Dust - Baked Carbon Scrap Dust - Carbon Butts Dust from Potrooms Dust - Green Carbon Scrap Dust - Pot Dust - Potlining Mill Dust - Regenerator (446) Dye Epoxy Cements Ether Fabric Ferromanganese Ferrophosphorus Ferrosilicon Fertilizer Fiberglass Floor Patching Resin Hardener Floor Sweeping Compound Fluorescent Tubes , Fluorspar Freon Fuel Gas, Bottled ARD 003250 FOX000534 ROCKDALE WORKS Page 2 Fumes from Furnace Skim Fumes from Holding Furnaces Fumes from Melted Pitch Furfural Alcohol Furnace Gases Furnace Slag Glazing Compound Graphite Green Dye Herbicides Hydraulic Fluid Hydrochloric Acid Hydrogen Gas Inert Gas Inks Insecticides Insulating Materials Insulation, Block Insulation, Electrical Bakelite Duxseal Glyptol Micarta Joint Sealer, Concrete Laundry Additive Lead Lime Lubricants Magnesian Manganese Mercury Metalizing Metal Molasses Mortar Motor Vehicle Gases Natural Gas Nitrogen Oil Absorbant Oxygen Paints and Enamels Paint Removers Paint Thinners Penetrating Oil Pipe Joint Compound Pitch Pitch, 50 degree Pitch, 110 degree Plaster Plasterboard Potassium Hydroxide Pot Gases Pot Insulation Potlining Mix Potlining Scrap Potroom Particulate Premixed Grout Raw Sewer Sludge Reclaimed Aluminum Insulation Red Mud Red Oil Refrex-Kleen Flux Regenerated Alumina (446) Ring Furnace Exhaust Gases Sand Scrap Boxes and Bags Scrap Drums Scrap Iron Sealing Compound Sewer Gas Shellac - Varnish Silicon Silicone Grease Silver Brazing Alloys Soaps and Cleaners Sodium Carbonate Sodium Chloride Sodium Hydroxide Solder Soldering Flux Solvent: Contact Re-Mu 1,2 Dichloroethane Methyl naphthalene Naphtha ' Oakite Trichloroethane Trichloroethylene Varsol ARD 003251 FOX000535 ROCKDALE WORKS Page 3 Steam Boiler Treatment Additive Steam Cleaning Fluid Additive Steel Stubs Tar Titanium/Boron Alloy Turpentine Used A-446 Alumina Velvoleum Cleaner, Protector Vermicul ite VIra Fluxes Water Softener Resin Water Soluble Oil Welding and Brazing Fluxes Welding Fumes Welding Rods and Wire White Lead Whiting Wood and Blacktop Sealer Zinc ARD 003252 FOX000536 MATERIAL A-398 DUST COLLECTOR BAGS 'rRADE OR OTHER NAME DEPARTMENT IN WHICH USEO. PRODUCED. OR HSRDfeC ............... OPERATIONAL USES Environmental Control Collection of pot dust in pot gas filtering system TRANSPORTATION AND HANDLING Manual installation and removal; disposal of used bags to Class A dump area PROPERTIES Bag material: polyester felt POSSIBILITY OF HAZARD \ZARDOUS REACTION KftODUCTS None, except dust from used bags None EXPLANATION OF HAZARD-------------- Excessive breathing of dust from used bags can cause lung irritation and absorption of fluorides. RECOMMENDED METHOD OF CONTROL Handle used bags with care; avoid dusting; wear approved dust masks and/or respirators. ARD 003253 FOX000537 MATERIAL ABRASIVES "RADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, Oft HANDfeO---------OPERATIONAL USES TRANSPORTATION AND HANDLING Anthracite fines. Carborundum, Emery, Sand, Black Beauty Grit, Glass Beads, Steel Shot Electrical, Anode, Shipping, Atomizer, Ingot, Yard Service, Mechanical, Rodding Grinding, cleaning, polishing, and cutting putposes. Cleaning bus joints, resistance material in Electrical Department; non-slip agent for trackmobiles; sharpening tools; impact abrasive claeaning, sand blasting Obtained from Building 127 (screened fines), open buckets to pot location. Stored at storeroom and transported by truck or hand. PROPERTIES Abrasive materials are usually bonded together if in wheel or disc form or bonded on paper or cloth. Steel shot or sand are blasted against surfaces for cleaning purposes. POSSIBILITY OF hazard--------------- \ZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD The abrasive itself is dangerous only if it is of a silicious material such as sand. The other materials are considered inert, but in certain Individuals they may cause irritation of the lungs and nasal passages and lower resistance to inflammatory disease. The greatest danger lies in the fine metal dust produced during operations using these materials. The metal dust, particularly from certain metals, such as copper or lead, may cause metal fume fever. RECOMMENDED METHOD OF CONTROL Adequate ventilation at grinding level. Compulsory wearing of safety glasses. Approved respirator in poorly ventilated areas where grinding cannot be performed in controlled environment and when working on materials which produce a dangerous dust. ARD 003254 FOX000538 MATERIAL ACETYLENE TRADE OR OTHER NAME Prestolite, Ethine DEPARTMENT IN WHICH USED, PRODUCED, OR HANKED .. OPERATIONAL USES Potlining, Utility, Electrical, Mechanical Fuel for welding operations and soldering torch. Used in flame cutting and burning of pot pads and collector bars. Ignites 02 - Fe reaction. TRANSPORTATION AND hankino------------ Steel cylinders to Plant and to location of work PROPERTIES Colorless gas, garlic-like odor. Relative density to air: 0.9. Bolling point: -127 F. Minimum explosive limit in air is 2.55S by volume. Usually compressed into steel Cylinders as a solution in acetone. mmPOSSIBILITY OF ---------- AZARDOUS REACTION PRODUCTS Yes Carbon monoxide EXPLANATION OF HAZARD Acetylene gas acts as an asphyxiant and anesthetic. This material, when mixed with air, has a wide explosive range. The gas which is dissolved in acetone is compressed in steel cylinders. Should a cylinder be defective, the acetone vapors would be liberated as well as the acetylene. The toxic limits generally set up for acetylene are: 90,000 ppm, 1/2 to 1 hour exposure. Bearable 250.000 ppm, 1/2 to 1 hour exposure, Dangerous 450.000 ppm, 1/2 to 1 hour exposure. Fatal Carbon monoxide, a decomposition product, is a toxic gas. RECOMMENDED METHOD OF CONTROL Care in handling of cylinders to prevent damage. Store in approved racks. Periodic checks of valves and hoses to prevent -leakage. Proper ventilation to remove reaction product. ARD 003255 FOX000539 MATERIAL ADHESIVES TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED Oft HANDLED OPERATIONAL USES Miracle Type M, DuPont Plastic, Wood-Lac Glue, Best-test Paper Cement, 3-M General Purpose and Rubber to Metal, National Starch Load Lock, Silastic RTV, Royal Industrial, Elmer's, Goodyear, Swift's, Loctite 404, Permater, Tech 2-Way, Weldwood Glue, RTV Silicope Rubber Mechanical, Yard Service, Ingot, Shipping, Utility, Atomizer, Electrical Used for various bonding and miscellaneous caulking purposes. Used as gasket adhesive by Ingot, to patch filter cloth in sludge recovery plant, and for weak bonding of palletized bags in Atomizer. TRANSPORTATION AND HANDLING------------ Received from storeroom and carried or trucked to using sites. PROPERTIES Sticky substances which cause materials to adhere. May be flamnable. mmPOSSIBILITY OF ---------- AZAROOUS REACTION rRQDUCtS Yes None EXPLANATION OF HAZARD Solvents may be flammable liquids. Solvent can evaporate and displace air in confined spaces. Excessive exposure to evaporating vehicle can result in possible lung irritation. Possible skin Irritant If exposure prolonged. RECOMMENDED METHOD OF CONTROL Solvents in metal cans and stored in fireproof bins. No smoking when handling. Adequate ventilation and personal hygjene. ARD 003256 FOX000540 MATERIAL TAOE OR OTHER NAME DEPARTMENT IH WHICH USED. PRODUCED. OR HANKED . OPERATIONAL USES AEROSOL WD-40, Krylon Paint. HLP Aluminum Lubricant, Leak-Tec, Sere Electrical, Mechanical, Atomizer, Shipping, Anode, Ingot Used as both a lubricant and paint form. TRANSPORTATION AND HANDLING' PROPERTIES Stored within department in self-contained cans. Trucked or carried to work site. Cans are metal spray cans. Water-clear liquid that decomposes at 150 C. Petroleum distillates. POSSIBILITY OF mm------------ ZARDOUS REACTION kkTs Yes i. None mmEXPLANATION OF High pressure can build up In aerosol cans when heated. Dangerous to puncture cans. Some aerosols are flammable. - RECOMMENDED METHOD OF CONTROL Avoid heat when storing. Do not puncture cans. Assume all materials flammable unless known not to be. Do not discard into trash that will be burned. ARD 003257 FOX000541 MATERIAL ALCOA JOINT COMPOUNT NO. 2 TRADE OR OTHER NAME DEPARTMENT IN WHICH Us0. PRODUCED, 'CT HAMDdEO.. OPERATIONAL USES Potlining, Electrical Used on electrical connections where aluminum is to be used to provide good contact and prevent formation of oxide films on contact surfaces. TRANSPORTATION AND HANbLtNG PROPERTIES Received in tubes or metal pails. Rubbed on contact surfaces before connection is tightened. May be rubbed into surface with abrasive paper to remove an existant oxide film. A dark colored viscous grease which has had hydrogen fluoride bubbled through it. At room temperature, a semisolid. Insoluble in water; soluble in mineral spirits. POSSIBILITY OF HAZARD AZARDOUS REACTION i-R0DUCTS Yes Hydrogen fluoride EXPLANATION OF HAZARD If contact with the skin is frequent or prolonged, It may cause a skin irritation. If a quantity of this material was heated in a confined area, the resultant fumes could cause a respiratory-irritation. RECOMKNDED METHOD OF CONTROL Prevent, as much as possible, contact with the skin. Wash thoroughly skin areas which have come in contact with this material. If material must be heated, do so only in areas of adequate ventilation. ARD 003258 FOX000542 MATERIAL ALCOHOL, DENATURED TRADE OR OTHER NAME Ethyl alcohol with additive DEPARTMENT IN WHICH USED. PRODUCED, OR HANDLED OPERATIONAL USES Electrical, Mechanical Used for crane cylinder repairs; cleaning agent and solvent; used as antifreeze for water in propane gas storage tanks. TRANSPORTATION AND HANDLING Stored in metal cans. Transported by vehicle or hand. PROPERTIES Ethyl alcohol denatured with chemicals such as benzene, gasoline, aldehydes, coranercially pure wood alcohol, petroleum naphtha, sulphuric acid, etc. Liquid is unfit for beverage use and odor varies depending upon additive material. It is often poisonous when denatured. POSSIBILITY OF mm UARDOUS REACTION rRODUCTS Yes None EXPLANATION OF hKzAKB------------ Liquid is irritant to mucous membranes of skin, nose, throat, and eyes. In addition, the product of the reaction of the denaturant is a poison of a non-potable material. RECOMMENDED METHOD OP CONTROL Personal hygiene; proper ventilation; warning labels of its poisonous nature when taken internally. ' ARD 003259 FOX000543 MATERIAL ALUMINA TRADE OR OTHER NAME A1203, Refined bauxite. Ore DEPARTMENT IN WHICH USED. PAODUtEbror HANDfEO ......... OPERATIONAL USES Potrooms, Potlining, Utility, Control Added to the electrolytic cells and reduced to metallic aluminum; also used as insulation for pots. TRANSPORTATION AND HANDLING------------PROPERTIES POSSIBILITY OF HS2SRB------------ IZARDOUS REACTION r'RQDUCTS Received at the Plant in closed hopper bottom cars. Unloaded onto belt conveyors and transported to storage tanks. A portable hopper is filled from the tanks and used to fill the individual pot bins. Transported from potrooms in ore buckets. A white, granular solid of which about 30% is finer than 200 mesh. Chemically inert, the refined product of bauxite ore. Specific gravity 3.6 to 3.95. Melting point 2020 C. Insoluble in water. Impurities: Si02, Fe203, Na20, CaO, B203. The alumina contains fluorides recycled by the A-398 fume recovery system. Yes The oxygen liberated in the electrolytic process combines with the carbon anodes to produce carbon monoxide and carbon dioxide. Also, hydrolysis produces some hydrogen fluoride. EXPLANATION OF HAZARD The volume of carbon dioxide and carbon monoxide produced in the pots is quickly diluted with air so that there is little danger from these gases. Since alumina is quite dusty, there is the danger of inhaling or ingesting this dust which contains fluorides. RECOMMENDED METHOD OF CONTROL Approved dust masks should be worn if dusting is heavy. Care in handling should be exercised to minimize dusting. ARD 003260 F0X000544 MATERIAL ALUMINA BALLS TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ------ OPERATIONAL USES Ingot Molten metal filter medium TRANSPORTATION AND HANDLING------------PROPERTIES Boxes, bags Inert material POSSIBILITY OF HAZARD------------ IAZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD---------- None RECOMMENDED METHOD OF CONTROL None ARD 003261 FOX000545 MATERIAL ALUMINA, TABULAR TRADE OR OTHER NAME DEPARTMENT IN WHICH usEoroenor HANDLED ----- -----OPERATIONAL USES Ingot Molten metal filter medium TRANSPORTATION AND HANBLTNS Various handling methods - boxes, bags PROPERTIES 3-6 mesh alumina particles. Inert material. POSSIBILITY OF hSZMB------------ AZAROOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None * RECOMMENDED METHOD OF CONTROL None *' ARD 003262 FOX000546 MATERIAL ALUMINUM FLUORIDE TRADE OR OTHER NAME aif3 DEPARTfCNT IN WHICH u$eo. produced; or hrhdCed ..-- OPERATIONAL uses Potrooms, Potlining, Utility, Yard Service, Control Added to the electrolytic cells to maintain the ratio of sodium fluoride to aluminum fluoride in the bath of operating pots. Also used as a pot shell insulating material. TRANSPORTATION AND mtnm--------------- PROPERTIES Received at the Plant in closed hopper bottom cars. Unloaded onto a belt conveyor and transported to storage tanks. Drawn from tanks into boxes and added to ore bins in the potrooms by crane. Also carried by boxes to potshells and specified amounts shoveled into pots. A white granular solid, insoluble in water. POSSIBILITY OF H5ZSJ5E------------ AZARDOUS REACTION PRODUCTS Yes Dust and fumes containing fluorides EXPLANATION OF HAZARD Aluminum fluoride dusts readily in handling. Since it may contain some free hydrofluoric acid, the dust can be very irritating to the eyes, skin, and respiratory passages. Atmolite (NaF:AlF-, NaAlF-} is continually volatilized from the molten bath. Exposure to these fumes is usually of a short duration. The greater part of these fluoride gases and fumes are exhausted from the pots by the pot gas scrubber system. Aluminum fluoride is also a poison if ingested. RECOMMENDED METHOD OF CONTROL Careful handling of solid to minimize dusting. Use of an approved dust respirator if exposed to high concentrations of aluminum fluoride dust. Provide ventilation to areas where fluoride fumes or gases may collect. Personal hygiene--keep skin and clothing well washed. ARD 003263 FOX000547 MATERIAL ALUMINUM, MOLTEN TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED----- OPERATIONAL USES Atomizer Used for aluminum powder and aluminum granules TRANSPORTATION AND HANDLING------------- Open crucible and aas-fired holding furnace PROPERTIES Heated until molten POSSIBILITY OF HAZARD :AZAR00US REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Burns from heat of molten metal. Extreme heat very Injurious upon contact with tissue. Explosions can result from contact with wet (cold) surfaces and tools. RECGMfCNDED fTHOD OF CONTROL Careful handling; dry, hot tools. Prevent contact with wet surfaces. . ARD 003264 FOX000548 MATERIAL ALUMINUM POWDER TRADE OR OTHER NAME Various grade numbers DEPARTMENT IN WHICH USED. PRODUCED. OR HANDLED ------ OPERATIONAL USES Atomizer Produced for customer sales TRANSPORTATION AND HANKING Airslides, storage tanks, drums, flexible rubber bags, paper bags, bulk rail cars PROPERTIES Flamnable; dust clouds explosive POSSIBILITY OF HffZSRE------------ AZARDOUS REACTION PRODUCTS Yes Hydrogen, carbon dioxide EXPLANATION OF mm------------ Rapid evolution of intense heat RECOMMENDED *THOD OF CONTROL----------- Handle with care. Store and handle under inert atmosphere. Avoid dust clouds; avoid ignition sources. Wear heat-protective clothing. ARD 003265 FOX000549 MATERIAL AMMONIUM HYDROXIOE TRADE OR OTHER NAME NII^OH; ammonia solution; aqua ammonia; Leak-Tec DEPARTMENT IN WHICH DSED. MHIUCES:. ORHANDLED '........... OPERATIONAL USES Mechanical, Ingot In the Ozalid machine in the production of blueprints and in the detection of chlorine leaks In Ingot. TRANSPORTATION AND HANDLING Received in 5-gallon cans for the Ozalid machine. Small volumes are obtained from Stores for the detection of chlorine leaks. PROPERTIES A colorless liquid with the strong characteristic odor of ammonia. Concentration of ammonia approximately 303S POSSIBILITY OF HAMS'------------ AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD As used the danger is probably slight. However, the liquid will cause burns to the skin and particularly to the eyes. The vapor is very Irritating and may cause bums to the eyes and respiratory system. RECOMMENDED kETHQD Of CONTROL Make sure exhaust hood on Ozalid machine is functioning at all times. Check ammonia system on machine for proper operation bnd leaks. Wear glasses or goggles when handling ammonium hydroxide. Provide adequate ventilation. ARD 003266 FOX000550 MATERIAL ANTIFREEZE TRADE OR OTHER NAME Prestone, Ethylene Glycol DEPARTMENT IN WHICH lieirPRSK)'Cfb'.(5R HAKOLEO ------ OPERATIONAL USES Electrical, Mechanical Rectifier air wash; propane storage tank vaporizer unit; vehicle radiators TRANSPORTATION AND HANDLING Transported by truck. Stored in original shipping container PROPERTIES Ethylene-glycol, 95% by weight; water, 3% by weight. Specific gravity 1.116 at 60 F. Soluble in water, dyed. POSSIBILITY OF H5OT------------ 1AZARD0US REACTION PRODUCTS None as used None EXPLANATION OF HAZARD None as used RECOMMENDED METHOD OF CONTROL None ARD 003267 FOX000551 MATERIAL ARGON TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR TOfito------------------------ OPERATIONAL USES Rodding, Mechanical, Ingot Used as arc shield on automatic stub welder. Used to clean and dry chlorine pipelines. Inert gas sweep to remove absorbed hydrogen. TRANSPORTATION AND HM-------------- Steel cylinders; storage tank, piped to filters. PROPERTIES Argon is a colorless inert gas which does not combine chemically with any element. It liquifies at -185.8 C. Slightly soluble in water. POSSIBILITY OF mm----------- IAZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None RECOWENDED METHOD OF CONTROL None ARD 003268 FOX000552 MATERIAL ^RAOE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. Oft HANDLED ----- OPERATIONAL USES ASBESTOS Johns Manvllle, Marinite Potlining, Yard Service Used for insulation in pot cathodes TRANSPORTATION AND HANDLING PROPERTIES Insulation material transported in approved containers to approved dump area. A material consisting of various silicates such as magnesium, iron, and calcium, usually in a silky, strong, fibrous state. Found in native state. POSSIBILITY OF IKMB------------ IAZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Asbestos Is found In the linings of some old pots as Insulation material. When these linings are removed, the insulating materials are dumped in Building 27. Dust from this operation must be assumed to contain asbestos fibers. If dusting occurs or fine particles become airborne, asbestosis, a serious lung disease, is a hazard if inhaled into the lungs. RECOMMENDED METHOD OF CONTROL Adequate ventilation. Lining material should be wet thoroughly prior to dumping to prevent airborne fibers. Respirators approved for use in asbestos dust should be worn at all times by people In the area of Building 27 and by the equipment operators. Material should be hauled to the Class I disposal site while still wet in order to minimize exposure to asbestos dust. ARD 003269 FOX000553 MATERIAL 'RACE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OftHRHBfrD-----OPERATIONAL USES ASBESTOS Johns Nanville, Marintte Potlining, Yard Service Used for insulation in pot cathodes TRANSPORTATION AND hANOlTNS--------------- PROPERTIES Insulation material transported in approved containers to approved dump area. A material consisting of various silicates such as magnesium, iron, and calcium, usually in a silky, strong, fibrous state. Found in native state. POSSIBILITY OF HSZSRB------------ IAZARDOUS REACTION PRODUCTS Yes None mmEXPLANATION OF ------------ Asbestos is found in the linings of some old pots as Insulation material. When these linings are removed, the Insulating materials are dumped in Building 27. Dust from this operation must be assumed to contain asbestos fibers. If dusting occurs or fine particles become airborne, asbestosis, a serious lung disease, is a hazard if inhaled into the lungs. RECOMMENDED METHOD OF CONTROL Adequate ventilation. Lining material should be wet thoroughly prior to dumping to prevent airborne fibers. Respirators approved for use in asbestos dust should be worn at all times by people in the area of Building 27 and by the equipment operators. Material should be hauled to the Class I disposal site white still wet in order to minimize exposure to asbestos dust. ARD 003270 FOX000554 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR HANDLED ----- OPERATIONAL USES ASBESTOS GASKET, CLOTH Garlock, Longhorn Safti-Seal Electrical, Ingot, Mechanical Transformer gasket material, spout gaskets, and other gasket applications; covering on boards used by Pot Plugger Repair Crew. TRANSPORTATION AND hAnOLins PROPERTIES Truck; rolled and pre-cut sheets. Stored in wooden crates. Received and handled as pre-formed gaskets in packets. Disposal via special container. Heat and pressure resistant POSSIBILITY OF mum----------- IAZARDOUS REACTION PRODUCTS Little or none Possible small amounts of asbestos fibers if sheet or gasket completely deteriorated in use. EXPLANATION OF wzm----------- Little or no hazard--fibers are sandwiched Into plastic sheets. Pre-formed gaskets are a hazard only if fibers become frayed or are rubbed off and become airborne. Cloth-covered board exposure to Repair Crew Is very limited. . RECOMMENDED METHOD OF CONTROL Handle used gaskets with care; avoid crumbling and dusting. Dispose of used gaskets and cloth via approved special container to approved disposal area. Container should be properly marked and have a tightly fitting lid or cover. ARD 003271 FOX000555 MATERIAL ASBESTOS MILLBOARD TRADE OR OTHER NAME Johns Manville DEPARTSNT IN WHICH USED, PRODUCED, W hotoCeo -- OPERATIONAL USES Potlining Shim under pot shells TRANSPORTATION AND HANDLING--------------- Sheetboard in boxes PROPERTIES Needle-type fibers; heat resistant POSSIBILITY OF m------------ HZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF roron------------ Dusting can occur upon removal of sheetboard from boxes and when removed from potshell. Asbestosis is a serious hazard if inhaled Into the lungs. RECOMMENDED METHOD OF CONTROL Care in handling to prevent dusting. Use of approved respirators at all times. ,, AHD 003272 FOX000556 MATERIAL ASKARELS TRADE OR OTHER NAME PCB (Polychlorinated biphenyls) DEPARTMENT IN WHICH USED. PRODUCED. OR. hahced OPERATIONAL USES Electrical A nonflammable liquid used for the cooling and electrical Insulation of transformers, reactors, and capacitors. TRANSPORTATION AND HANDLING PROPERTIES Received and stored in 30 gallon drums. Filtered and pumped into units as necessary. Not physically handled. Disposal by contractor service. This is a trade name for a series of chlorinated aromatic derivatives, such as pentachlorodiphenyl, trichlorobenzene, and polychlorinated biphenyls. Specific gravity approximately 1.5. Colorless. POSSIBILITY OF mm------------ AZARDOUS REACTION HRODUCTS Yes None as used here EXPLANATION OF mm------------ Of the polychlorinated biphenyls, those with greater that tetrachloro substitutions produce special toxicity problems. Exposure to even small amounts results in dermatitis, and they are extremely toxic in small doses. RECOMMENDED METHOD Special handling precautions should be used to prevent all possible exposure. ' ARD 003273 FOX000557 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, <sr HANDLED OPERATIONAL USES TRANSPORTATION AND handling------------PROPERTIES mmPOSSIBILITY OF b -----------AZARDOUS REACTION PRODUCTS BABBITT METAL Bearing metal Mechanical As a bearing metal (minimal usage on elevator bearings); mix with lead to pour clamp on jib crane cables. Bearings on potroom siphon wagons (purchased) Received in the form of small ingot The two main types are lead base and tin base. In addition to these two metals, antimony, cadmium, and arsenic may also be found. All these metals tend to give off fumes when heated. Lead Base: 70-90% lead Tin Rase: 80-93% tin 9-20% antimony 3-10% copper 0.5-9% tin 5-10% antimony Yes Metal funes EXPLANATION OF HAZARD During the melting of Babbitt, several of the metals may gove off fumes which may cause metal fune fever or metal poisoning. If, after casting, the bearing is machined, ground, or polished, the fine metal dust produced, if inhaled or Ingested, may also cause metal poisoning. Antimony dust especially will cause acute stomach and Intestinal disturbances. RECOWENOED METHOD OF CONTROL Melt the Babbitt alloys in well-ventilated areas. Use an exhaust hood if available. In machining or grinding Babbitf bearings, use an exhaust hood and a respirator. ARD 003274 FOX000558 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODltCEt), OR TOUTED ............ OPERATIONAL USES BACTERICIDE Tris-Nitro (Stock No. 051-975-0125) Ingot To reduce bacterial growth in water-oil hot lubricating emulsion TRANSPORTATION AND HANDLING PROPERTIES 55-gallon plastic-lined drum, buckets Inhibits growth of bacteria POSSIBILITY OF HfiZM----------- AZARD0U5 REACTION PRODUCTS EPA registration No. 271-26AA None known EXPLANATION OF HAZARD Contains tris (hydroxymethyl) nitromethane (50%) and H,,0. Harmful if swallowed. ` RECOMMENDED METHOD OF CONTROL Open both plugs to empty drum (plastic-lined drum). Avoid ingestion and excessive skin contact, especially cuts' and scratches. Wash thoroughly. If swallowed, obtain medical attention immediately. ARD 003275 FOX000559 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USB. RftOOuCEb. Or ron&o -- OPERATIONAL USES BATH Electrolyte Potrooms, Potlining, Utility, Yard Service, Rodding Molten electrolyte for aluminum reduction cell TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF HAZARD---------1AZARD0US REACTION PRODUCTS Found in either liquid or solid form. In potrooms it is necessary for alumina dissolution, and solids are stored in Courtyard 19 and trans ported by payloader. Found as scrap material on stubs returned from potrooms to rodding; in pots taken to potlining for relining. Bath is broken up with pneumatic hammers, shoveled into buckets, hauled to bath crusher. A solid composed mainly of cryolite but also containing varying amounts of alumina, aluminum fluoride, and calcium fluoride. Melting point approaches 1000 C. HF and SiF. are formed during reduction process. Yes Fluoride-bearing dust during the handling of the solid material and gaseous fluorides from an operating pot. EXPLANATION OF HAZARD Exposure to both solid and gaseous fluorides may cause irritation of the eyas, skin, and respiratory passages. Prolonged exposure to high concentrations may cause more serious damage. Toxic if Ingested in sufficient quantities. RECOMMENDED METHOD OF CONTROL Collection of solid and gaseous fluorides at their source. Avoid ingestion--prevent exposure of food to dust. Wash hands prior to eating. Use approved respirators if exposed to high concentrations. ARD 003276 FOX000560 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, sr HAMMED-- OPERATIONAL USES BATTERY ACID Sulfuric acid Electrical Used as the electrolyte in storage batteries. TRANSPORTATION AND HANDLING PROPERTIES Chemical Laboratory makes up an acid of sp. gr. 1.400 and places it in approximately 5-pint glass bottles. When a battery needs electrolyte, this acid and water are added to give the charged battery an electrolyte of sp. gr. 1.260. A clear, odorless, water-white solution of sulfuric acid and distilled water. Corrosive liquid. Specific gravity varies. POSSIBILITY OF mnm------------ AZARDOUS REACTION PRODUCTS Yes Hydrogen EXPLANATION OF hsiakb------------ Sulfuric acid is a very corrosive liquid. Even the dilute solutions used in batteries can cause burns to the skin and eyes. During the charging of batteries, hydrogen is released. Not only is the hydrogen dangerous - forming an explosive mixture in confined areas but If the release of hydrogen is rapid enough, it may carry along small droplets of acid in the form of a mist. This mist is very irritating to the skin, eyes, and respiratory passages. RECOMMENDED METHOD OF CONTROL Wear chemical goggles, rubber apron, and rubber glovgs when handling the acid. Charge batteries in a well-ventilated area to prevent accumulation of acid mists and hydrogen. ARD 003277 FOX000561 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR HANDLES ------ OPERATIONAL USES BERYLLIUM AND ITS COMPOUNDS Be, Glucinium Ingot, Shipping An alloying constituent of aluminum, a beryllium phosphor coating in fluorescent light tubes. TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF mzm 1AZARD0US REACTION PRODUCTS Transferred to remelting rooms as 4-6% Be-Al ingot from melting rooms, and in skim as by-product. Stored in small pieces in closed drums. Grayish-white, hard, light metal, very difficult to prepare in pure form. 99.96% pure metal. Specific gravity - 1.816. Melting point - 1284 C. Soluble In dilute acids and alkalies. Metal is easily oxidizable and the oxide is the protective type. The salts of berylliun have a sweetish taste. Yes May form or be present as beryllium aluminum silicate, beryllium oxide, fluoride, or other salts. EXPLANATION OF TOzSJEB RECOMMENDED METHOD OF CONTROL Dust from the metal or its compounds when breathed into the lungs creates conditions similar to chemical pneumonitis. This may be acute or chronic. Chronic cases have developed after periods up to five years after exposure. It is thought that beryllium dust in the lungs may be absorbed into the bone structure. During the breaking of discarded fluorescent light tubes which contain beryllium-phosphor coating, the powder may be inhaled, but, more serious, the powder from a fragment of the shattered glass piercing the skin Is readily absorbed by the blood stream and will prevent healing of the wound. In processing skim from Be-Al alloy, the fumes may be high in beryllium dust. In grinding rich Be alloy, the dust constitutes a serious hazard. In all cases the danger is grave since not more than 2 micrograms of Be per cubic meter of air is known to be safe. Where materials containing Be or its salts are processed in such a way that Be may be present as dust in the atmosphere, adequate ventilation is essential. Any skim produced should be segregated and discarded to reclamation. Approved fume and dust respirators should be worn any time there is a possibility of producing a dust or fume containing beryllium. Fluorescent bulbs should be broken under water or under a hood, or otherwise discarded without dusting. ARD 003278 FOX000562 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR mmcm-----------OPERATIONAL USES BERYLLIUM/COPPER Atomizer "Spark-resistant" hand tools TRANSPORTATION AND HAMONfi-------------- PROPERTIES Manual Low sparking characteristics from impact or abrasion POSSIBILITY OF mzm------------ AZARDOUS REACTION PRODUCTS Small None EXPLANATION OF mnm------------ Possibility of berylliosis from inhalation of fine airborne Be-Cu particles. RECOMMENDED METHOD OF CONTROL Avoid generation of very fine particles from the tools in question. ARD 003279 FOX000563 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH usW:.PRODUCED, OR flW&LED ----- ----OPERATIONAL USES BORON (3%) MASTER ALLOY (BORON-ALUMINUM) Ingot Alloying aluminum TRANSPORTATION AND HANDLING PROPERTIES Small 20-pound waffle slabs Used for hardening of A1 alloy POSSIBILITY OF jmm------------ AZARDOUS REACTION PRODUCTS None as used here None EXPLANATION OF HKzJSKB None RECOMMENDED fETHOD Of CONTROL None ARD 003280 FOX000564 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH uses, produced, or HMBfaj---------- 1-----OPERATIONAL USES BORON NITRIDE Atomizer Powder-producing equipment TRANSPORTATION AND HANDLING PROPERTIES Boxes Heat-resistant POSSIBILITY OF mam------------ AZARDOUS REACTION PRODUCTS None None EXPLANATION OF mm------------ None RECOMMENDED METHOD OF CONTROL None ARD 003281 FOX000565 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH DSed. PfiiMiii;.OK. handled-- OPERATIONAL USES BOWL CLEANER Sani-Flush Throughout the plant by janitors Cleaning toilet bowls ~1 TRANSPORTATION AND m----------------- PROPERTIES Metal cans to department, small amounts poured into bowls. Bowl cleaners contain approximately 80X solid sodium bisulphate as the active ingredient. They form strong acid solutions in water. POSSIBILITY OF HAZARB AZAROOUS REACTION PRODUCTS Yes Harmful fumes may result if used with chlorine-type bleaches. mEXPmLANA--T-IO--N---O-F- The solution being strongly acid may be irritating to skin membranes upon prolonged contact and damaging to eyes. Harmful if swallowed. RECOMMENDED METHOD OF CONTROL Contact of the strong solution with eyes, skin, or clothing should be avoided. Rubber gloves should be worn. Should not be used with chlorine-type bleaches. Container should be kept tightly capped and destroyed when eppy. Do not take internally. Antidote: External--flood the surface with water, using soap freely. Then cover with moist magnesia or baking soda. If splashed in eyes, wash thoroughly with water. Call physician. Internal--Give milk of magnesia, chalk, or whiting suspended in much water, milk, or egg white. Call physician. ARD 003282 FOX000566 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH ustoT' produced; or" TOOLED ------ OPERATIONAL USES BRAKE FLUID Electrical Used In the hydraulic brake systems of overhead cranes -7.afc~. TRANSPORTATION AND HANDLING PROPERTIES Received In various size cans, from 1-quart to 5-gallon A light oil plus organic additives which add certain desired qualities. The oil base may be mineral oil, castor oil, or of a synthetic nature. POSSIBILITY OF HAZARD----------- IAZARDOUS REACTION PRODUCTS Yes None as used EXPLANATION OF hazard------------ This material may cause dermatitis or allergic reactions in sensitive individuals. The cause may be the base oil, the additives, or a combination of both. RECOMMENDED METHOD of control Prevent this material from contacting the skin. If the material does contact the skin, wash the area thoroughly as s'oon as possible. ARD 003283 FOX000567 MATERIAL TRADE OR OTHER NAJC mDEPmAR"BmENTuINmWrHwICH HANDLED ------ OPERATIONAL USES BRASS Mechanical Machine parts, hinges, handles; cast brass fittings, valves, etc. TRANSPORTATION AND HANDLING PROPERTIES Bars, rod, and sheet A copper-zinc alloy of varying composition. It usually contains some lead or tin or both and small percentages of other metals. POSSIBILITY OF HAZARD------------ AZARDOUS REACTION plDSDCTs--------------- None None as used EXPLANATION OF mm -- None as used. (Should it be necessary to melt brass, the fumes would constitute a health hazard causing metal fume fever, for instance) RECOMMENDED METHOD OF CONTROL None ARD 003284 FOX000568 MATERIAL TRADE OR OTHER NAfE DEPARTMENT IN WHICH OSE'fi, PRODUCED, OR ' rtc -- OPERATIONAL USES BRAZING ALLOYS Easy-Flo, Sil-Fos Mechanical Repairing of metal parts TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF BAZARS AZAROOUS REACTION prOoucts Received in the form of rod, bar, and wire and carried to job A series of alloys which generally melt above 800 C. May be alloys of any of the following metals: copper, zinc, tin, antimony, lead, silver, cadmium, phosphorus, nickel, and manganese. Alloys generally designed to have good flow characteristics between rather narrow temperature limits. Yes Metal fumes EXPLANATION OF BAZARS Many of the metals listed above when heated will give off fumes. These fumes may cause metal fume fever or metal poisoning if inhaled or ingested. RECOMMENDED METHOD OF CONTROL Use these brazing alloys only in well-ventilated areas; use forced ventilation if used in confined spaces. ARD 003285 FOX000569 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRflBDCEorW'' HRNKED----OPERATIONAL USES BRICK Yard Service, Anode Lining and repairing of furnaces TRANSPORTATION AND Handling PROPERTIES POSSIBILITY OF MZBHB---------1AZARD0US REACTION PRODUCTS Railroad cars to plant; truck to work area. Demolition by Yard Service personnel.(except carbon plant furnaces). The properties and composition of bricks vary considerably. Refractory bricks must withstand high temperatures, and of the many types, alumina, silica and chrome are the most coimion. Building bricks are of comnon clay composition and must weather well. Yes None EXPLANATION OF T035RD---------- The only hazard encountered would consist of the dust resulting from demolition. This dust would contain silica, but it is doubtful if the particle size would be fine enough to cause silicosis or fibrosis of the lungs. Should a job require considerable cutting or grinding of the brick, to be on the safe side, the fine dust should be removed to prevent inhalation. RECOMMENDED METHOD OF"CONTROL On continued or major cutting or grinding operations, a local exhaust system should be used. Use approved dust mdsk as necessary during demolition. AftO 003286 FOX000570 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH used. Muwcnnjr HANDLED OPERATIONAL USES BUTTS Burn-offs Anode, Potlining, Yard Service Butts are reclaimed used electrodes. They are ground, mixed, and Incorporated Into the new electrodes produced. TRANSPORTATION AND hAnHIng--------------- PROPERTIES Butts are removed from burned out pots by crane, allowed to cool, and bath is scraped from their surfaces. They are transported by crane to the West passageway and are broken by sledge or shoveled into butt boxes, which are transported to the Carbon Plant. The solid pieces are the remnants of carbon anodes after use in pots with bath and alumina adhering. Dust contains fihely divided carbon, fluoride compounds, and alumina. POSSIBILITY OF mum------------ IAZAROOUS REACTION PRODUCTS Yes Dust and fumes from bath materials and alumina EXPLANATION OF HAZARD During the dumping and handling, there is dusting. Butts contain fluorides and when the dust is inhaled, there can be some irritation of the nose and throat. Chronic skin irritations may result in dermatitis. When the butts are taken to the Carbon Plant for grinding and crushing, dust is collected at its source, minimizing the hazard. RECOMMENDED METHOD OF CONTROL Dust should be collected at the source. Wear approved dust masks as necessary and avoid exposure to food. Exercise personal hygiene. ARD 003287 FOX000571 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PWHjOTe'dT &R HBBfffl ' -----OPERATIONAL USES CALCIUM CARBONATE Atomite powder, whiting Atomizer Metal trough surface protection TRANSPORTATION AND HANDLING PROPERTIES Boxes Slight solubility in water; powder or granules. No odor. Boiling point 600 C. Sp. Gr. 2.6-2.8 POSSIBILITY OF BAOT------------ AZARDOUS REACTION PRODUCTS Yes Decomposes at 600 C, liberating C02 EXPLANATION OF HAZARD Excessive dust in air could cause lung irritation. Prolonged exposure may lead to pulmonary involvement. RECOMMENDED METHOD OP CONTROL Avoid creating dust clouds by careful handling. Adequate ventilation. Approved dust masks in dusty environments. Flush eyes with water; wash from skin with water. Goggles should be worn as eye protection. ARD 003288 FOX000572 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR todled -- OPERATIONAL USES CALCIUM CHLORIDE Yard Service Melting snow TRANSPORTATION AND HANDLING--------------- PROPERTIES Bags White deliquescent crystals, granules, lumps, or flakes. Sp. Gr. 2.152 - 1.654. Soluble in water and alcohol. POSSIBILITY OF hAzM5~----------- AZARDOUS REACTION PRODUCTS None as used. None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None AFID 003289 FOX000573 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HfflDtED ------ OPERATIONAL USES CALCIUM FLUORIDE Sludge, Potrgom wet pot gas collection system Utility (Sludge Recovery Plant) None (Material being prepared for loading and shipment in bulk rail cars) TRANSPORTATION AND handling--------------- PROPERTIES Pumped from settling basins to filtering-drying plant. Loaded via elevator into bulk rail cars. Caustic; dusty; some fumes during processing and drying. May have a minor proportion of calcium carbonate in the material. POSSIBILITY OF hazard------------ IAZAROOUS REACTION PRODUCTS Yes None EXPLANATION OF hazard------------ Skin and respiratory irritation; excessive absorption of fluorides into body. RECOMMENDED METHOD Of CONTROL Control dusting; adequate ventilation; use of AM8705 respiratory dust mask and adequate gas mask as necessary; personal hygiene (wash promptly and thoroughly). Avoid dust on food'and drinking liquids. ARO 003230 FOX000574 MATERIAL 'RACE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, Oft hanoCed-- OPERATIONAL USES CARBON . Anodes, Electrodes, Graphite, Baked Carbons, C Mechanical, Anode, Roddlng, Potrooms Electrodes in the Shop for cutting purposes; anodes for electrolytic decomposition of alumina in cryolite TRANSPORTATION AND HANDLING PROPERTIES warnPOSSIBILITY OF -----------AZARDOUS REACTION PRODUCTS Transported by trailer and crane A non-metal 1ic chiefly tetravalent element found native or as a constituent of coal, petroleum, and asphalt, of limestone and other carbonates and of organic compounds or obtained artificially in vary ing degrees of purity. Carbon anodes are hard solid forms of carbon made from ground coke plus a pitch binder, usually containing carbon butts which in turn contain fluorides from reduction process. Impurities: SiO,,, Fe,0,, S. Ash. None L Li None mmEXPLANATION OF ------------ The carbon electrodes used in the potrooms and handled in other departments are solid, and when properly made do not dust appreciably in handling or during the process. In the production of electrodes, the carbons are baked at high temperatures. RECOMMENDED METHOD OF CONTROL None ARD 003291 FOX000575 MATERIAL CARBON DIOXIDE TRAM OR OTHER NAME co2 DEPARTMENT IN WHICH USED. PRODUCED';-" HANDED OPERATIONAL USES Practically all departments have CO, fire extinguishers. Otherwise they are found to some extent in any area where combustion of a fuel is in progress. C02-in fire extinguishers and as a by-product of complete combustion TRANSPORTATION AND HANDLING------------- PROPERTIES CO, fire extinguishers are refilled from large cylinders. Otherwise this gas is dependent upon air currents and ventilation for movement. Colorless, odorless, non-combustible, and heavier than air. May cause asphyxiation POSSIBILITY OF HAZARD 1AZARD0US REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Since carbon dioxide is heavier than air, it tends to settle in low places such as tunnels, pits or manholes. In high concentrations it may cause asphyxia simply by providing an atmosphere which contains insufficient oxygen to support life. At lower concentrations it may cause a form of intoxication with such symptoms as excitement, headache, drowsiness, and dizziness. RECOMMENDED METHOD OF CONTROL Proper ventilation of work areas and proper adjustment or control of all fuel burners (gas engines, etc.) to insure complete combustion. Provision of oxygen breathing apparatus if work must be done in areas having high concentrations of these gases. ARD 003292 FOX000576 MATERIAL CARBON MONOXIDE TRADE OR OTHER NAME CO DEPARTMENT IN WHICH USED; PRODUCfD',"Oft HANDED ------ OPERATIONAL USES Throughout the Plant, wherever incomplete combustion of an organic material occurs, motor vehicle exhausts and exhausts wherever oil and gasoline engines are found. A by-product of incomplete combustion TRANSPORTATION AND HANDLING PROPERTIES Airborne Colorless, odorless gas. Contwstible. Boiling Point - 314 F. Lighter than air. Relative Density to air - 0.967. Explosive limits - 12.5 to 74%. POSSIBILITY OF HAZARD------------ IAZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD RECOMMENDED METHOD OF CONTROL Carbon monoxide is encountered when incomplete combustion of carbon compounds or carbonaceous materials occurs. The gas, when Inhaled into the body over a period of time, produces poisoning, manifesting itself by headache, mental confusion, nausea, and collapse. The gas acts as a chemical asphyxiant because it replaces oxygen in the blood's hemoglobin. The hemoglobin of the blood has an affinity for CO approximately 300 times greater than for oxygen. Consequently, the concentration of the carbon monoxide and the exposure time are important factors. Toxic limits are usually set at 100 ppm for a work period. 1500-2000 ppm for as little as one hour is considered very dangerous. In garages or buildings where trucks or tractors or other internal combustion engines are operated, the concentration of this gas may be much higher than the recanmended safe 100 ppm. when motors are first started, but within a very few minutes this concentration should be down to safe limits, provided there is adequate ventilation and a large volume of air for dilution. . In all locations the exhaust fumes should be diluted with uncon taminated air. Careful carburetor adjustment makes for more complete combustion and decreases hazard from automotive engines. Adequate ventilation is necessary in the potrooms, etc., to insure proper dilution of the gas and other fumes and maintain safe concentration limits. Oxygen breathing apparatus should be worn when working in confined areas where there may be high concentrations of the gas. ARD 003893 FOX000577 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR MiOCEB ------ OPERATIONAL USES CAST IRON Rodding Used to bond collector bars to bottom blocks TRANSPORTATION AND HANDLING PROPERTIES From rodding by fork truck. Poured between blocks and collector bars. Metallic mPOzSSmIB-I-L-IT--Y---O-F 1AZAROOUS REACTION PRODUCTS None None EXPLANATION OF mum----------- None RECOMMENDED METHOD of.control" None ^000329* FOX000578 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH 1USED. PRODUCED, OR HANDLED OPERATIONAL USES CASTOR OIL Ricinus oil Ingot Used as a mold lubricant for the DC casting units. TRANSPORTATION AND HANDLING PROPERTIES Received in 55-gallon drums A colorless to pale yellow viscous liquid with a characteristic odor. POSSIBILITY OF mm------------ AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Certain persons may have allergic reactions to this oil. Otherwise prolonged contact with the skin may cause dermatitis. RECOMMENDED METHOD OF CONTROL Prevent contact of this material with the skin as much as possible. Thoroughly wash areas of skin which have been in contact with the oil. ARD 003295 FOX000579 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PftOBUCEflTUFT handed -- OPERATIONAL USES CAULKING COWOUNDS Dow Corning Silicone RTV Electrical, Environmental Control Used as a sealing compound TRANSPORTATION AND HANDLING--------------- PROPERTIES Stored in cans, tubes, caulking gun or cartridges, and transported by vehicle or manually. A non-hardening, putty-like compound; inert. POSSIBILITY OF iffi------------ 1AZARD0US REACTION PRODUCTS Small Gaseous acetic acid EXPLANATION OF MMB------------ Can cause lung irritation if used in confined, non-ventilated spaces. RECOMMENDED METHOD OF CONTROL Adequate ventilation ARD 003296 FOX000580 material TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. Ok TOtto -- OPERATIONAL USES CEMENT Waterplug Yard Service Sealing cracks in water containers TRANSPORTATION AND mmm--------------- PROPERTIES Quart metal can Quick-setting cement i POSSIBILITY OF AZARDOUS REACTION PRODUCTS Yes None as used - EXPLANATION OF wm Solvent vaporizes - can displace air in confined spaces; skin irritant RECOMMENDED METHOD OF CONTROL Wear rubber gloves, avoid contact with skin. Wash skin thoroughly for up to 15 minutes or more if contacted; avoid inhalation of vapors - adequate ventilation. ' ARO 003297 FOX000581 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. pMduceo, dR HANDLED... ........ OPERATIONAL USES CEMENT, PORTLAND Alamo Masonry Cement Yard Service Used for making concrete throughout the plant. TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF HAZARD HAZARDOUS REACTION PRODUCT^ Transported and handled in paper bags. Mixture of calcium silicate and calcium aluminate with excess of lime. Very finely divided material. 21-23* Silica 2.49-3.54% Ferric Oxide 5.68-8.12% Alumina - 60.25-64.12% Calcium Oxide .88-2.78% Magnesia Yes None EXPLANATION OF Can cause respiratory irritations. In contact with water will form a caustic which will act as skin irritant. In dry form, it is conducive to eye irritation. Dermatitis is the hazard usually encountered. RECOMMENDED METHOD OF CONTROL Personal hygiene. Avoid prolonged exposure. ARD 003298 FOX000582 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN UHICH USED. PRODUCED. OR HANDLED ----- OPERATIONAL USES TRANSPORTATION AND HANDLING-------------- PROPERTIES CEMENT, REFRACTORY; BONDING MORTAR C-38 cement, Harwaco Bond, Penseal, Lightweight Castable, <JM 375, Harbide Mortar, Firebond, Lunnite Potlining, Anode, Mechanical Used to bond crucibles, boiler linings, etc. Casting insulating sleeves and air sealing around collector bars in reduction cells. Used to bond side lining blocks together and used as a dam when pouring molten castiron into bar. Bags, paper containers, or drums. To pots on pallets. Bonding mortars and refractory cements must withstand high temperatures. There are several kinds of material used as the basic ingredient of this type of cement. Alumina is one if the most coimion; others are silicates, magnesite, and chrome ore. POSSIBILITY OF WZM------------ 1AZARDOUS REACTION PRODUCTS Yes None as used EXPLANATION OF HAZARD Bonding mortar and refractory cement sufficiently ground to a fine powder will present certain hazards. Because of the high percentages of silicates present, those received in dry form must be classed as potential health hazards. The danger of silicosis of fibrosis of the lungs is remote. However, lowering of resistance to infection may result from inhalation of large quantities of the dust. Most materials are received already mixed with water. The wet form can cause skin irritation with prolonged exposure. RECOMMENDED METHOD OF CONTROL Careful handling of the dry material to prevent excessive dusting. Wearing of approved respirators if dusting does occuf-. M 003299 FOX000583 MATERIAL TRAM OR OTHER NAME DEPARTMENT IN WHICH USED. PRUttEb. OR HANDLED ----- OPERATIONAL USES CEMENT, RTV SILICONE RUBBER Dow-Corning RTV Silicone Atomizer Miscellaneous sealant TRANSPORTATION AND MORE--------------- PROPERTIES Cartridges Flexible POSSIBILITY OF hazard---------- IAZARDOUS REACTION PRODUCTS Relatively none Acetic acid EXPLANATION OF HAZARD---------- Lung Irritant if exposure prolonged RECOMMENDED METHOD OF CONTROL Adequate ventilation ABD 003300 FOX000584 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUtEO, dR HAHBtEO ------ OPERATIONAL USES CHLORINE Cl 2 Ingot, Mechanical Fluxing molten aluminum to Improve quality. Chlorination of potable water and effluent of sewage disposal plant. TRANSPORTATION AND HANOI. INS'-------------PROPERTIES mPOuSSmIB-I-L-I-T-Y---O-F- AZARDOUS REACTION PpQPUCfS Piped to furnaces. Chlorine for the potable water and sewage disposal effluent is received in 150-pound steel cylinders. Greenish-yellow gas or liquid. Density (gas) 2.49. Has pungent characteristic odor. Boiling point of liquid at 760 mu = -35.5 C. Dry chlorine is non-corrosive to most metals at room temperature. At elevated temperatures, or in presence of small amounts of moist ure, It reacts readily with many metals. With aluminum forms aluminun chloride. Yes Nascent oxygen, HC1 EXPLANATION OF HAZARD RECOMMENDED METHOD OF CONTROL Chlorine is a poisonous gas. In either gaseous or liquid form It is very dangerous to the eyes and skin. The injurious effect of chlorine is due to its potent oxidative effect because it liberates nascent oxygen from the water present. Nascent oxygen is an active protoplasmic poison. In addition, there are also those effects that result from the formation of HC1 in situ. Chlorine gas is a respiratory irritant. A concentration of 15 ppm will cause throat irritation and 30 ppm will cause coughing. The least detectable odor is a concentration of 3.5 ppm. Exposure to concentrations of 50 ppm or higher is dangerous and may be fatal if exposure is prolonged. A concentration of 1000 ppm is invariably and rapidly fatal. 1 (One) ppm has been the recommended threshold limit value for chlorine. Proper equipment and safeguards for handling. Careful regulation of exhaust on furnaces. System should be inspected frequently for detection of leaks and corrosion. Gas masks and Scott air-packs should be provided in an easily accessible location for use in an emergency. ARD 003301 FOX000585 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PROOUCEb, OR HANDLEI OPERATIONAL USES CHROMIUM Ingot, Shipping Various aluminum alloys TRANSPORTATION AND HANDLING PROPERTIES Bricquetted, in bags; small ingot (25-30 pound size) Hard, heavy, grayish metal used in alloy to impart stainless properties and smooth surfaces. POSSIBILITY OF mm------------ AZARDOUS REACTION PRODUCTS : None in ingot form. Cr2Og if volatized state is oxidized EXPLANATION OF mm------------ Not a hazard unless volatized or vaporized, at which time it is a carcinogen with prolonged exposure. RECOMMENDED METHOD OF CONTROL Monitoring; discontinue use of exhaust control if becomes an apparent hazard. ARD 003302 FOX000586 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH Used. PRODUCED, Or' HKNDtEO-----OPERATIONAL USES COAL Bituirinous, Anthracite Mechanical, Potlining As a fuel in forge in blacksmith shop; potlining ingredient mmmTRANSPORTATION AND --------------PROPERTIES Railroad cars to a storage area--Building 127 and near forge. A black organic material, usually having a brilliant luster and conchoidal fracture. Composed chiefly of carbon with minor impurities such as sulfur, iron, and calcium. Volatile material depends upon degree of calcination. Moisture content may vary from- 2-10%. POSSIBILITY OF MZRKB---------- AZARDOUS REACTION PRODUCTS Yes CO, C02, and S02 mmEXPLANATION OF ------------ During unloading, there is dusting. If the exhaust hood on the forge is not operating correctly or the fire is not getting sufficient air, the gases listed above could enter the atmosphere around the forge. While the concentrations involved would probably not be fatal, they might, under certain ventilation conditions, cause some of the minor symptoms of CO and S02 poisoning. With excessive exposure to coal dust, there is a lowering of resistance to respiratory disease. RECOMMENDED METHOD OF CONTROL Enclosed crusher and conveyor equipment. Proper ventilation of work area. Periodic checks to make sure exhaust hood of forge operating. ARD 003303 F0X000587 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRICED, Ok todCeo-- OPERATIONAL USES COKE Petroleum coke, pitch Anode, Yard Service One of the principal materials used in making carbon electrodes. TRANSPORTATION ANO HANDLING PROPERTIES Received in covered hopper or open-top railcars. Transported from car to storage and throughout remainder of carbon plant via closed conveyors to which suitable dust collecting systems are attached. Residual coke hauled to dimp area via load lugger truck. Formed as residue from distillation of coal, pitch, petroleum, or other carbonaceous materials. Usually cellular in structure. POSSIBILITY OF mm------------ .AZARDOUS REACTION PRODUCTS Yes Carbon monoxide ' EXPLANATION OF HAZARD Hazards due to reaction products--formation of CO being the primary one. During handling, some dusting is likely. Prolonged exposure to fine dust may be contributory to the weakening of resistance to lung disorders. RECOMMENDED METHOD OF CONTROL Provide adequate ventilation and sufficient dust collecting devices during handling. Approved dust respirators, to employees exposed to considerable dusting. ARD 003304 FOX000588 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR handled... -- OPERATIONAL USES COMPRESSED AIR Atomizer, throughout the Plant Atomizing aluminum powder; pneumatic tools throughout the plant TRANSPORTATION AND HANDLING PROPERTIES Piped from compressors to point of use Up to 200 psi POSSIBILITY OF mzm------------ AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Penetration of skin by air bubbles; consequent circulatory system damage. Possible burns from molten metal and compressed air at nozzles. RECOMMENDED METHOD OF CONTROL------------ Prevent and control leaks. Avoid high-pressure air contact with body tissue. - ARD 003305 FOX000589 MATERIAL TRADE OROTHERNAME DEPARTMENT IN WHICH USED. PRODUCED, Oft HANDLED" ----- OPERATIONAL USES CONCRETE Grout Potlining Used to level pot stall floors. TRANSPORTATION AND handlino----------- PROPERTIES Trucked to location as needed. May be worked by trowel, etc. Concrete is formed by mixing cement, sand, stone or gravel, and water in proper proportions. After setting, concrete becomes a hard stonelike material. mPOzSmSIB-I-L-I-T-Y---O-F- AZARDOUS REACTION PRODUCTS Yes None as used. EXPLANATION OF HAZARD The lime in the wet concrete may irritate the exposed skin membranes after continued contact. Mien necessary to break up old concrete, the resulting dust may be irritating to the nose and throat passages. This dust, if inhaled for sufficient periods, may cause silicosis. RECOMMENDED METHOD of Control Care in handling the fresh concrete. Thorough scrubbing of the hands should reduce skin irritation. When expo'sed to dust from broken up material, respirators should be provided. ARD 003306 FOXO00590 MATERIAL TRAM OR OTHER NAhff DEPARTMENT IN WHICH used, Produced, or HANDLED --*-----OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES aPOimSSsIB-I-L-I-T-Y---O-F- AZARDOUS REACTION PRODUCTS COPPER AND COPPER OUST Potlinlng, Electrical, Ingot, Mechanical, Rodding Used as a conductor of electricity. Copper dust arises during the cleaning or grinding of copper bus. Dust generated during the clean ing of anode bars. Copper tubing, fabrication and repair of anode bars, collector straps, buses; welding anode rods; used in Properzi molds. By practically all transportation and handling methods. Copper dust in Rodding area Is collected in dust collector and periodically hauled to the dump via lugger bucket. A heavy, flexible, ductile reddish colored, hard metal; a good conductor of electricity. Practically all of its compounds are poisonous. Spec. Gr. 8.96. Melt pt. 1083 C. Boil pt. 2310 C. Soluble in hot HjSO., hot concentrated and diluted HNO,. Insoluble in water and alcohol. 6 Yes Dust caused by cleaning or grinding copper. Fumes. Finely divided metallic copper and possibly some of the copper compounds formed on the surface of the anode bars. EXPLANATION OF HAZARD Inhalation of finely divided copper causes a condition similar to metal fume fever. During cleaning or grinding operations on copper bus, inhalation or ingestion of the surface corrosion compounds may cause metal poisoning. A metallic taste is usually noticed first, then discomfort in the throat. Continued exposure causes severe headache, cramps, muscle pain, and general exhaustion. RECOMMENDED METHOD OF CONTROL Provide exhaust ventilation and adequate dust collection system. Use of respirators where copper dust or dust of copper compounds nay be in atmosphere. A thorough personal cleanup after being exposed to copper or its compounds. ARD 003307 FOX000591 MATERIAL TRADE OR OTHER NAME DEPARTfENT IN WHICH USEO, PRQOUCtb, Oft handled..-- OPERATIONAL USES COPPER, SCRAP Atomizer, Shipping Aluminum-copper alloy powder (50/50) Cut wire and assorted scrap--anode bars, etc. TRANSPORTATION AND HANDLING PROPERTIES Boxes Typical heavy metal - See Copper and Copper Dust POSSIBILITY OF hSTOB------------ 1AZARD0US REACTION PRODUCTS See Copper See Copper EXPLANATION OF HAZARD See Copper RECOMMENDED METHOD OF CONTROL See Copper ARD 003308 FOX000592 MATERIAL TRAM OR OTHER NAME DEPARTMENT IN WHICH used; TODUCfflTflft wnded ---- OPERATIONAL USES CORAL PLASTIC Refractory Cement - High Temperature Mechanical (Roddfng furnaces) Lectromelt metal furnace lining; occasional aluminum holding furnace lining patching TRANSPORTATION AND HAnOlInS--------------- PROPERTIES Boxes by vehicle 85% alumina phosphate bonded plastic refractory POSSIBILITY OF HAZARD " HAZARDOUS REACTION PRODUCTS Yes Possibility of emitting phosphoric acid fumes when heated, which are moderately toxic with prolonged exposure. EXPLANATION OF HAZARD The material when used in the Mechanical Maintenance Department is not heated and therefore not a hazard with regard to fumes emitted. However, it can be an eye and skin Irritant. RECOWCNDED METHOD of control------------ Avoid contact with skin, eyes, or open cuts, and avoid prolonged inhalation of dust. Remove from skin promptly by washing. Flush eyes with water and get medical attention. ARD 003309 FOX000593 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, Oft HANDLED ------ OPERATIONAL USES CORROSION PREVENTIVE ADDITIVE Cuprogard Ingot Properzi roll emulsion additive. Very small amounts used-4 gallons every 2 months. TRANSPORTATION AND HANDLING PROPERTIES Gallon containers Oxidation retardant for copper and brass piping and valves. POSSIBILITY OF wnm------------ 1AZARD0US REACTION PRODUCTS Small None known EXPLANATION OF USZSRD------------ Prolonged contact with sensitive skin would result in an allergic reaction. RECOMMENDED METHOD OF CONTROL Personal hygiene; gloves to minimize skin contact. ARD 003310 FOX000594 material TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR OPERATIONAL USES CREOSOTE Yard Service Wood preservative TRANSPORTATION AND hAnTOg PROPERTIES Manually, by hand (creosoted wood) Dark liquid, characteristic odor. Derived from the distillation of coal-tar. May be a mixture of two or more coal-tar fractions, containing phenols and their ethers. Liquid is poisonous. POSSIBILITY OF mm----------- AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Both creosote and Its vapors may act as skin irritants and serious cases of dermatitis may result from prolonged exposure. Creosote contains phenolic compounds and naphthalene, both of which act as poisons If breathed into the human system. RECOMMENDED fCTHOD of COnIrSl Avoid skin contact. Protective clothing; gloves. Protective creams should be available. Adequate ventilation. ' ARD 003311 FOX000595 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. MfflflUCM. Oft HANDED ------- OPERATIONAL USES CRYOLITE Sodium aluminum fluoride, Na^AlFg, Synthetic cryolite Potrooms, Utility, Control Solvent for alumina in the electrolytic cells TRANSPORTATION AND HANDLING PROPERTIES Received at Plant in closed hopper bottom cars. Unloaded in Building 40 onto a belt conveyor and transported to storage tanks by Utility Dept., supervised by Control. It is drawn from storage and added to the pots by Potroom personnel. Color varies with source. Material ranges from powder to small lumps. Chemically Inert. Insoluble in water. Impurities in symthetlc cryolite: NaF, NaoCO,. S102, A120,, A1F,, A1?(S0,)3. HF and SiF^ formed during reauction process. POSSIBILITY OF hszmb------------ HAZARDOUS REACTION PRODUCTS Yes Dusts and gases containing fluorides EXPLANATION OF HAZARD Cryolite in a solid form dusts readily, and this dust may cause irritation of the skin, eyes, and respiratory passages. In a molten State cryolite gives off gases which contain small amounts of fluorides. In the molten state cryolite is probably less of a hazard as exposures are shorter and most of the gases evolved are drawn into the potroom gas scrubber system. When ingested in sufficient quantities, cryolite is toxic. RECQfWENDED METHOD OF C0NTR6L Collect gases and fumes at the source. Use of a dust type respirator if work area contains large concentrations of cryolite dust. Prevent exposure of food to dust. Care in handling to mini mize dusting. Personal hygiene. ARD 003312 FOX000596 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH IBECTTOSDCIBTW HANDLED .. ......... OPERATIONAL USES DISINFECTANTS Powder Pine Throughout the Plant by janitors Cleaning and disinfecting and deodorizing toilet areas throughout Plant TRANSPORTATION AND mtnm--------------- PROPERTIES POSSIBILITY OF ------------ "AZARDOUS REACTION . R0DUCTS Glass bottles; small amount diluted in bowl or bucket with water. Pine odor. Active ingredients - coconut oil soap 7.252 pine oil 7.002 Ortho-benzyl-para-chlorophenol 3.50% Isopropyl alcohol 3.002 Inert ingredients ' ' 79.252 Effective in killing Salmonella choleraesuls on environmental surfaces. Yes None EXPLANATION OF warn------------ Harmful if swallowed. Contact with eyes could result in severe damage and repeated contact with skin may result in dermatitis or skin irritation. RECOMMENDED METHOD OF CONTROL Rubber gloves should be worn and contact with skin and eyes avoided. In case of contact, flush with plenty of water. Wash thoroughly after use and avoid contaminating with food. Empty container should be rinsed with water thoroughly and discarded. ARD 003313 FOX000597 MATERIAL DUG POTLINING TRADE OR OTHER NAME Used potlining, scrap cathode materials DEPARTMENT IN WHICH USED. PRODUCED. OF handed-- OPERATIONAL USES TRANSPORTATION AND TO0QR5--------------- PROPERTIES Potlining, Yard Service This material is removed from the pot shells, stored in Bldg. 127, and loaded into railroad cars for shipment to a plant (Point Comfort) for reclaiming of the fluoride compounds which the cathode has ab sorbed from the bath. Loaded by hand and shovel into buckets which are transported by various means to the west end of 127 and dumped. The material is then loaded onto railroad cars using a front end loader. Asbestos is bagged and disposed of separately. A black solid composed chiefly of carbonaceous material but also containing such Insulating materials as asbestos, refractory bricks and cement and alumina plus sodium and fluoride compounds absorbed from the bath and a certain amount of bath. POSSIBILITY OF mm------------ 'AZARDOUS REACTION . ROOUCtS Yes The sodium and fluoride compounds which the cathode has absorbed from the bath, bath which has adhered to the cathode, and nitrides and carbides which have formed in the cathode. EXPLANATION OF warn------------ The sodium compounds absorbed from the bath react with moisture in an alkaline reaction and may cause irritation of the skin, eyes, and respiratory passages. Dust from this material will also contain fluorides. Moisture also reacts with the nitrides and carbides in this material to liberate ammonia and acetylene which may cause irritation of the eyes and respiratory passages. Asbestosis is a hazard if dusting of the asbestos In the older pots occurs. RECOMMENDED METHOD OF CONtROL Use of a respirator if the material is extremely dusty and thorough washing of exposed skin areas after contact.with this material. ARD 003314 FOX000598 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HTOfeo ------- OPERATIONAL USES DUST FROM BAKED CARBON SCRAP Anode Reclamation of anodes scrapped before reaching the potrooms TRANSPORTATION AND \mcM--------------- PROPERTIES Open type boxes, hoppers, pan conveyors, belt conveyors, hammermills bucket elevators, vibrating screens, screw conveyors, and Redler conveyors. Fine dust POSSIBILITY OF isTM------------ IAZARDOUS REACTION PRODUCTS Yes Fluorides from bath materials contained in the anodes EXPLANATION OF HAZARD All anodes contain a percentage of butts, and the butts contain an amount of bath or fluoride materials. When these are crushed, the area around the hammermill is filled with a dust containing some of this fluoride material. RECOMMENDED METHOD OF CONTROL Proper cleaning of bath from butts and use of approved respirator if dust load becomes too high. ' ARD 003315 F0X000599 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR HANDLED OPERATIONAL USES DUST FROM CARBON BUTTS Anode Reclamation of anodes used in pots TRANSPORTATION AND HANDLING PROPERTIES Open type boxes, hoppers, pan conveyors, belt conveyors, hammermins bucket elevators, vibrating screens, screw conveyors, and Redler conveyors Dust POSSIBILITY OF mm------------ AZARDOUS REACTION PRODUCTS Yes Fluorides from the bath materials adhering to the butts. EXPLANATION OF MM5------------ During unloading and crushing operations the dust created contains fluorides. The amount of this fluoride material depends upon how well the bath was cleaned from the butts in the potrooms. RECOMMENDED METHOD OF C0RTRSC Clean bath from butts; use respirators when unloading butts or working In the area of the hainnermill when butts arp being crushed. ARD 003316 FOX000600 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED"' PMDUttft. Oft HANDLES '------ OPERATIONAL USES DUST FROM GREEN CARBON 'SCRAP" Anode Reclamation of anodes which are scrapped after leaving press but before reaching baking furnaces TRANSPORTATION AND firarciNS-------------- PROPERTIES Open type boxes, hoppers, pan conveyors, belt conveyors, hammermi11s bucket elevators, vibrating screens, screw conveyors, and Redler conveyors. . Fine dust POSSIBILITY OF TOTZRRB------------ 'AZARDOUS REACTION .R0DUCTS Yes Pitch dust and fluorides from bath materials contained in the anodes EXPLANATION OF mim------------ When green scrap is being crushed, the area around the hammermill is exposed to a dust containing pitch. Anyone exposed to this dust for a length of time could develop skin and eye irritation. This dust also contains some fluorides from the butt content of the scrap anodes. RECOMMENDED METHOD OF CdNTROL Operate dust collector and adjust flow of material to capacity of collector fan. Proper protection of skin and eyes, prompt cleanup after exposure, use of respirator if necessary, and proper cleaning of bath from butts. ARD 003317 FDX000601 MATERIAL OUST FROM POTROOMS TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. OR HANDLED OPERATIONAL USES Produced in potrooms, but common in areas surrounding potrooms. Reclaimed and returned to pots. TRANSPORTATION AND HANDLING PROPERTIES The airborne dust settling in passageways, courtyards, etc. is swept up manually or by power sweepers and put back into operating pots via dump buckets or shoveling. The dust contains alumina, particles of carbon and fluoride, and is usually associated with AF and CO gas. It is carried by air currents from the potrooms. POSSIBILITY OF mm------------ 1AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF mm------------ Alumina and carbon particles are considered only in the sense of nuisances. Fluorides both solid and gaseous and the carbon monoxide are health hazards. It should be noted that these gases are diluted in the potrooms after coming off from the pots and then diluted after leaving the potrooms so the health hazards are negligible,over the surrounding area. The fluorides and car bon monoxide are discussed under separate sheets. RECOMMENDED METHOD OF CONTROL Use of approved dust masks. Collection of dust and fumes at sources. Shielding of pots. - ARD 003318 FOX000602 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. MWOCed.TJF HANTOD ------- OPERATIONAL USES DUST, POT Environmental Control Material, primarily alumina, reblended with incoming alumina for reclamation into pots via alumina tank storage. TRANSPORTATION AND HANDLING PROPERTIES From "vacuum box" to alumina unloading station. Principally inert aluminum oxide with a small percentage (usually less than 5!t) of entrained alumina particles. mmPOSSIBILITY OF ------------ 'AZARDOUS REACTION . ROOUCTS Yes None mmEXPLANATION OF Lung irritation and excessive fluoride particle absorption into body tissue with excessive exposure. RECOMMENDED METHOD OF CONTROL Handle with care, avoiding generation of dust clouds. Wear approved dust masks and/or respirators when handling. - ARD 003319 FOX000603 MATERIAL DUST, POTLINING MILL TRADE OR OTHER NAME DEPARTMENT IN WHICH USEb, PRODUCED, Oft" narafeff--------- 1-- OPERATIONAL USES Environmental Control None TRANSPORTATION AND HANDLING PROPERTIES Vacuum truck Hydrocarbon solvent vapors POSSIBILITY OF Harare A2ARDOUS REACTION PRODUCTS Yes None EXPLANATION OF mim------------ Skin and tissue irritation if exposure excessive RECOMMENDED METHOD OF CONTROL Handle with care and avoid creating dust clouds. Handle in closed container to Class A dump area. Adequate clothing; personal hygiene. Wear approved dust masks when handling. ARD 003320 FOX000604 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR hanted -- OPERATIONAL USES DUST, REGENERATOR (A-446) Environmental Control None TRANSPORTATION AND HANDLING PROPERTIES Bag-collected dust from regenerator vent system discharges via duct to regenerators. Alumina with entrained hi-melt point hydrocarbon and pitch with some entrained petroleum coke POSSIBILITY OF mrm------------ .AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Skin and tissue irritation from excessive exposure RECOMMENDED METHOD OF CONTROL Handle used dust collector bags with care. Avoid creating dust cloud. Personal hygiene; adequate clothing. Wear approved dust mask when handling used bags. ARD 003321 FOX000605 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH U$fl. MUUCEO. handCed-- OPERATIONAL USES DYE Spotcheck developer, Spotcheck penetrant, Spotcheck cleaner. Electrical For coloring and detecting metal cracks TRANSPORTATION AND HANKINS--------------- PROPERTIES Hydrocarbon. FI amiable. POSSIBILITY OF mm------------ 'AZAROOUS REACTION .fiSBUCTS--------------- Yes None EXPLANATION OF mm------------ Same as any hydrocarbon. A flamiable liquid and a dangerous hazard. RECOMMENDED METHOD OF CONfROL Keep away from any potential fire hazard. Store in cool, well-ventilated area. Personal hygiene. Use in well-ventilated area. ARD 003322 FOXOOO6O6 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR handCeb -- OPERATIONAL USES EPOXY CEMENTS Electrical, Mechanical, Yard Service Used mainly as an adhesive to make temporary repairs to metal, glass, ceramic, and plastic materials. TRANSPORTATION AND wmm--------------- PROPERTIES Received in small tubes, cans, or battles. Each cement is received in two containers which must be mixed together in certain proportions before the material is ready for use. Thermosetting resins which when mixed with the proper curing or catalytic agents form tight cross-linked polymer networks characterized by toughness, good adhesion, corrosion and chemical resistance, and good dielectric properties. POSSIBILITY OF mm------------ AZARDOUS REACTION .tmm--------------- Yes None ' EXPLANATION OF mm------------ Either of the components or the mixture of the two may cause dermatitis and In certain individuals even allergic reactions. The curing or catalytic agents, such as amines and anhydrides, are probably the most dangerous components used to formulate these epoxies. RECOMMENDED METHOD wmm------------ Use of gloves when handling or mixing these adhesives and a thorough cleaning of any skin area which comes in contact with the materials. They should also be used only In well-ventilated areas. ARD 003323 FOX000607 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH OSLO. PRODUCED. Oft mm -- OPERATIONAL USES ETHER Ethyl ether. Sere Mechanical, Shipping Used in vehicle operation for quick start on vehicles. TRANSPORTATION AND n--------------- PROPERTIES Contained in 1" capsules which are shipped and stored in metal cans. A light, volatile, flammable liquid obtained by distillation of alcohol with sulfuric acid. POSSIBILITY OF MJTOB------------ AZARDOUS REACTION .ffOOCR--------------- Yes Severe explosion hazard EXPLANATION OF mm------------ Flammable. Severe explosion hazard. Highly dangerous in the presence of heat. Anesthetic. Can displace oxygen. RECOMMENDED METHOD OP'CONTROL------------ Store and keep away from open flames or heat. Provide good ventilation. Avoid inhalation. Use sparingly. ARD 003324 FOXOOO6O8 MATERIAL FABRIC TRADE OR OTHER NAME Kynol DEPARTMENT IN WHICH USED. PRODUCED.. Oft mum -- OPERATIONAL USES Throughout the Plant Insulation - gasket-type seals TRANSPORTATION AND HANGING PROPERTIES Resistant to heat POSSIBILITY OF HM------------ AZARDOUS REACTION PRODUCTS None known at present None known at present EXPLANATION OF HAZARD None RECOMMENDED fCTHOO OF CONTROL None ARD 003325 FOX000609 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH U^THBUCEOr HANDED ------- OPERATIONAL USES FERROMANGANESE Fe:Mn (7:93*) Roddlng Alloying constituent TRANSPORTATION AND NANOiS--------------- PROPERTIES POSSIBILITY OF WM5------------ AZAROOUS REACTION . rOOuctS Railroad cars to plant, received In drums. An alloy consisting principally of iron and manganese with silicon and carbon Impurities. It is a dense, metallic-like substance ranging from 4" lumps to fines. It disintegrates when exposed to atmosphere for a period of time. None as used None EXPLANATION OF rass------------ None RECOMMENDED METHOD OF CONTROL---------- None ARD 003326 FOX000610 MATERIAL TRACE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. OR" mriir '1-- OPERATIONAL USES FERROSILICON Roddlng To add silicon to cast iron TRANSPORTATION AND Himm--------------- PROPERTIES Shoveled from storage into the iron furnace An alloy of silicon and iron containing approximately 75% silicon. It is received in approximately 1/2-inch pieces. POSSIBILITY OF mzm------------ \ZARDOUS REACTION PRODUCTS Yes Poisonous gases such as phosphine EXPLANATION OF iTCZME---------- These gases are produced when ferrosilicon containing 45% to 70% silicon comes in contact with moisture. These gases are caused by impurities in the ferrosilicon. This material is stored in a dry and well-ventilated area so that there should be very little danger associated with it. RECOMMENDED METHOD OF CONTROL Keep storage area dry and well ventilated. ARD 003327 FOX000611 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH u$Eb. PRODUCED. OR HARDCeD' -------OPERATIONS. USES FERTILIZER Vigoro, 10-20-10 Yard Service Enriching soil. TRANSPORTATION AND HANDLING PROPERTIES Paper bags and plastic bags to plant, by hand to job. A 10-20-10 label refers to 10% ammonia, 20% phosphoric acid, and 10% potash. Vigoro has different percentages but contains approx imately the same ingredients. POSSIBILITY OF mzm------------ AZARDOUS REACTION ^srarrs--------------- Yes None EXPLANATION OF HAZARD Large amounts of 10-20-10 fertilizer are used on lawns, shrubs, etc. The material is irritating to skin membranes, especially when wet. It is also irritating to the eyes, nose, and throat. RECOMMENDED METHOD (TcBnTM------------ Handle carefully to reduce dusting to a minimum. Personal hygiene. Wear approved dust mask as necessary. - ARD 003328 FOX000612 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR' HANDLED OPERATIONAL USES FIBERGLASS Fiberglass cloth, fiberglass sheet Mechanical Used for heat insulation. Used with resin and activated to hatch and join fiberglass pipe. TRANSPORTATION AND HANDLING- - - - - - - - - - - - - PROPERTIES Sheets Glass in a fibrous form used to make various products such as wall panels, insulating panels, etc. POSSIBILITY OF HAZARD------------ 1ZARD0US REACTION , RQDUCTS Yes None EXPLANATION OF HAZARD------------ Can be a skin irritant, causing dermatitis RECOMMENDED METHOD OF CONTROL Personal hygiene, protective clothing. ARD 003329 FOX000613 MATERIAL TRADE OR OTHER NAME DEPARTfCNT IN WHICH useb:t(?6kiee5:i5r_ HANDLED '------- OPERATIONAL USES FLOOR PATCHING RESIN HARDENER Nordbak Yard Service Floor patching TRANSPORTATION AND handling--------------- PROPERTIES Metal cans Plastic with liquid resin hardener. Other properties unknown. POSSIBILITY OF JWZKRB------------ AZARDOUS REACTION ..roduCts Small Various irritating and possibly toxi-c fumes can result from extreme heating or combustion. EXPLANATION OF mrm------------ Irritating to skin and mucous membranes RECOMMENDED METHOD of.control------------- Avoid excessive exposure to the skin. Remove with soap and water. Protect eyes. Launder soiled clothing before wearing. Provide adequate ventilation if exposed to flame. Avoid inhaling fumes. Avoid inhaling dust if grinding or chipping. ARD 003330 FOX000614 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH U$IB, PRODUCED. OR wwim -- OPERATIONAL USES FERROPHOSPHORUS Rodding Alloying material In the Iron melting furnace TRANSPORTATION AND HANDLING PROPERTIES Shoveled manually from storage bin to iron melting furnace. An alloy of iron and phosphorus ranging from 18-25% phosphorus. POSSIBILITY OF HAZARD AZAROOUS REACTION . INDUCTS None None EXPLANATION OF mm------------ None RECOMMENDED METHOD OP CONTROL---------- None ARD 003331 FOX000615 MATERIAL FLOOR SWEEPING COMPOUND TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED OPERATIONAL USES Throughout the Plant Dust settling, dirt adhering, material spread on floors before sweeping. TRANSPORTATION AND HANDLING PROPERTIES Fiber boxes, paper bags Actual composition not known but thought to be a sawdust and sand with a dye added and wet with an oil. POSSIBILITY OF HAZARD------------ AZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None RECOMMENDED PETHOD OF CONTROL None ARD 003332 FOX000616 MATERIAL FLUORESCENT TUBES TRADE OR OTHER NAME DEPARTMENT IN WHICH used, PRODUCED, OR hahbCed ------- OPERATIONAL USES Throughout the Plant Tubes for fluorescent lighting. TRANSPORTATION AND HANDLING PROPERTIES By carton to department; singly as needed. Regular glass fluorescent tubes, the insides of which are coated with a beryllium phosphor powder. POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Yes Beryllium phosphor powder EXPLANATION OF HAZARD The glass tubes, themselves, pose no health hazard, but the coating of beryllium phosphor inside the tube is a serious hazard. When this powder is inhaled or if the glass tube is shattered and a gragment of the glass pierces the skin, the com pound is readily absorbed by the blood stream and will prevent the healing of the wound. RECOMMENDED METHOD OF CONYROL The disposal of the worn-out tubes should be carefully carried out. - ARD 003333 FOX000617 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH Used, produced. OR HAWK'D ------- OPERATIONAL USES FLUORSPAR Calcitan fluoride, spar, CaF2 Potrooras, Utility, Control Added to the electrolytic cells to give certain desirable properties to the bath. TRANSPORTATION AND HANDLINO PROPERTIES POSSIBILITY OF TOUT------------ AZARDOUS REACTION rADDUCTS Received at the Plant in bulk or bags in box cars. It is unloaded by the Utility Department and conveyed to storage. From storage it is distributed to the pots, supervised by the Control Department. A multicolored solid with a vitreous luster. Material received in the form of lumps ranging in size from 1/8 inch to one inch. Major constituent is CaF2, with other impurities such as silica, CaCO,, Fe-O,, Pb, Zn, Cu, Al-Oj. Fluorspar In bath lowers melting point, increases density, decreases conductivity, decreases solubility of AlgOj, softens bath crust, thereby increasing workability. Yes Fluoride bearing dust EXPLANATION OF HAZARD Fluorspar is the most stable and least volatile of the fluorides so that it probably represents only a very slight hazard. The material does not dust roo readily, and any dust produced is,more of a nuisance. However, this dust could be toxic if it were ingested. RECOWEHDED METHOD OF CONTROL Care in handling. Use of a dust-type respirator if dust concentrations are high. A thorough cleanup before eating after the handling of this material. ARD 003334 FOX000618 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH uses; 'wiwcnrnr HAMBfeB-----OPERATIONAL USES FREON CC12F2, Dichloro Difluoromethane, F-12 Mechanical An additive to air conditioning and cooling systems. TRANSPORTATION AND HANBLINS--------------- PROPERTIES Stored in steel cylinders Solorless, odorless, and tasteless gas which is 4.2 times heavier than air. Non-explosive and non-flammable. Non-corrosive to metals POSSIBILITY OF HSZMB------------ 1ZARD0US REACTION rRQDUCTS EXPLANATION OF TBCMB------------ Yes Decomposed by heat, releasing carbonlmonoxide, chlorine, phosgene, hydrogen fluoride. These products act as irritants to skin, eyes, nose and throat, with prolonged exposure possibly causing death. Acts as an anesthetic at high concentrations. Freon sprayed into eyes instantly freezes tissue. RECOMMENDED METHOD OF CONTROL Proper maintenance and inspection to prevent leaks. Adequate ventilation should be provided for repair work. Little danger of poisoning in low concentrations. Goggles required when handling or working in the vicinity of freon. Do not expose to heat Use alr-pak respirator as necessary, and other approved respirators. ARD 003335 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH ued, produced, or WWKED ------ OPERATIONAL USES FUEL GAS, BOTTLED MAPP gas Rodding Used as fuel for metal cutting torches TRANSPORTATION AND handling--------------- PROPERTIES Steel cylinders Combustible liquid POSSIBILITY OF mm------------ AZARDOUS REACTION rRODUCTS Yes CO, C02 various metallic oxides from metal cutting. EXPLANATION OF mm------------ Asphyxiant in excessive concentration; flanmable and explosive in vapor phase in air. RECOMMENDED METHOD OF CONTROL Store cylinders upright with caps on, in approved location; store away from ignition sources, care in handling. ARD 003336 FOX000620 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH BID, PRODUCED. OR' HANDED ............ OPERATIONAL USES FUMES FROM FURNACE SKIM Ingot TRANSPORTATION AND handling- - - - - - - - - - - - - PROPERTIES Skim is raked from molten metal surface in holding furnace into skim boat. Skim boat is carried by fork truck to skim room. After cooling, skim is shoveled into boxes to await disposal. Fumes from skim at elevated temperatures contain nitrides and carbides of aluminum, chlorine, alumlnun chloride, magnesium chloride, and hydrogen chloride. Fumes are dense and white. POSSIBILITY OF NazArd AZARDOUS REACTION PRODUCTS Yes Nitrides, carbides, chlorides of aluminum, chlorine, magnesium chloride, and hydrogen chloride. EXPLANATION OF HAZARD Nitrides, carbides and chlorides of aluminum are irritating to the respiratory system. RECOMMENDED METHOD OF CONTROL After removal from furnace, hot skim should be placed in skim room under exhaust hood as soon as possible. Avoids breathing dust as much as possible. Use approved dust respirator when loading rail car. ARD 003337 FOX000621 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH useitmmweb:t nwrato" --*-- OPERATIONAL USES FUMES FROM GAS FIRED HOLDING FURNACES AND GAS BURNERS Ingot By-product of combustion TRANSPORTATION AND mmm--------------- PROPERTIES Fumes are exhausted from furnaces through furnace stack. Products of combustion from gas burners used to heat potroom crucibles, molds, etc. are removed from Building 34 by means of roof vent fans. POSSIBILITY OF HHZMB------------ 1ZARD0US REACTION ..HO DUCTS Yes Products of combustion including CO, C02, N2, chlorine, aluminum and magnesium chlorides, and HC1 EXPLANATION OF mm------------ In sufficient concentration will cause respiratory irritations and possible suffocation. RECOMMENDED METHOD OF CONTROL------------ Proper operation of furnace dampers. Inspection to insure no leakage in stack or transition dust work from furnace. Operation of roof fans. Use of oxygen at times to reduce entrained carbonhydrocarbon particles and fumes. ARD 003338 FOX000622 MATERIAL TRADE OR OTHER NAME DEPARTfCNT IN WHICH mm ---- OPERATIONAL USES FUMES FROM MELTED 110 PITCH HSP coal tar pitch fumes Anode Hydrocarbon funes from melted pitch TRANSPORTATION AND HWTDLTJiS--------------- PROPERTIES Fume hoods, ducts, blowers, roof fans Yellowish, smoky gas POSSIBILITY OF mm------------ 'AZARDOUS REACTION . INDUCTS Yes Fumes are created when 110 pitch is heated above the melting point. EXPLANATION OF tmm------------ These fumes cause skin to become sensitive to wind and sun. Prolonged rubbing of skin by collars, sleeves, etc. will also result in discomfort and possible blistering. Pitch fumes in the eyes cause a stinging sensation which may last for several hours. RECOMMENDED METHOD OF CONTROL Wear goggles, use protective creams or ointments, do not rub exposed parts of body, clean up as soon as possible after exbosure. Use approved respiratory masks. ARD 003339 FOX000623 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PMbtJCED. OR HANDLED . ........ OPERATIONAL USES FURFURAL ALCOHOL Anode Vehicle and binder in carbon cements TRANSPORTATION AND HANPLING PROPERTIES Metal drums and cans Volatile fumes POSSIBILITY OF hazArb AZARDOUS REACTION . RPDUCTS Yes None wEXzPLmANA--T-I-O-N---O--F Irritant to eves, nose. skin, mucous membranes RECOMMENDED METHOD OF CONTROL Personal hvqiene. Use approved respirators. ARD 003340 FOX000624 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. pRSduCed, Oft Mxtn -- OPERATIONAL USES FURNACE GASES Rodding, Atomizer Evolved during the melting of cast iron In the Lectromelt furnaces. TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF flSZARB------------ AZARDOUS REACTION rftQQUCtS Gases are pulled by exhaust fans into dust collectors and vented outside the building. Collected dust is hauled in closed bucket to disposal area. Composed of gases and fumes generated by the cast iron and its alloy ing materials plus those materials, such as bath, which accompany a furnace change of scrap castings. Volune of gases and fumes probably small. Yes Iron oxide fumes and possibly fluorides, CO EXPLANATION OF mm------------ Inhalation of iron oxide fumes may cuase respiratory irritation. Any volatilized fluorides may cause irritation of the skin, eyes, and respiratory passages. RECOfMENDEB METHOD OF CONTROL Keep dust collector in good repair and dispose of catch to approved dump. Keep vent hoods in good shape and holes and cracks closed up. arD00334A FOX000625 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH U51U7 raue0. Oft nMed -- OPERATIONAL USES FURNACE SLAG Ingot, Yard Service None TRANSPORTATION AND wm.m--------------- PROPERTIES POSSIBILITY OF mm------------ AZARDOUS REACTION rOducts Raked out of iron-melting furnace into slag pan. Dumped into lugger boxes, hauled to approved dump. Slag is the fused product which separates In metal smelting and floats on the top of the metal. It is the result of the combination of the flux, the metal being processed, furnace lining, and may include the oxides, sulfides, etc., derived from the metal. Yes None . EXPLANATION OF mzno------------ Metallic fumes evolved when molten, metallic dusts when handling cold. Slight dusting may occur in disposal to dump area. RECOMMENDED METHOD OF CONTROL Handle with care. Wear approved dust mask if necessary. ARD 003342 FOX000626 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH tisto; produced, or TWttto .......... OPERATIONAL USES GLAZING COMPOUND Alumilastic C and CB, Putty, Silicone RTV Mechanical To glaze surfaces (glass, etc.). TRANSPORTATION AND HMtCTff-------------- PROPERTIES Stored at storeroom and trucked to job as needed. Mixture of whiting (chalk) with linseed oil, with pigments. POSSIBILITY OF Ml------ -- AZARDOUS reaction PRODUCTS None None EXPLANATION OF HAZARD None RECOMMENDED METHOD Af CONTROL None ARD 003343 FOX000627 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. (it? HATO-----OPERATIONAL USES GRAPHITE Mechanical Lubrication of locks, etc; welding wire feeders; electric arc cutting; gearbox lubricant. TRANSPORTATION AND MU-------------- PROPERTIES Various means. A soft, greasy feeling powder or flake material. Black to steel gray In color with a dull metallic luster. Sp. Gr. 2.09 to 2.25. POSSIBILITY OF BKME----------- AZARDOUS REACTION PRODUCTS None None EXPLANATION OF Hmgf----------- None RECOMMENDED METHOD OF CONTROL None ARD 003344 F0X000628 HATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH 0$f). PRODUCED. OR HANDED ------ OPERATIONAL USES GREEN DYE Fluorescen green concentrate Environmental Control Manometer water dye TRANSPORTATION AND HANDLING--------------- PROPERTIES Plastic bottles Unknown POSSIBILITY OF HAZARD------------ AZARDOUS REACTION PRODUCTS None as used None EXPLANATION OF HAZARD- - - - - - - - - - None RECOMMENDED METHOD OF CONTROL None , ARD 003345 FOX000629 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED" TObbCEb, OR HANDLED-----OPERATIONAL USES HERBICIDES Prometon, 2,4 Bis(Isopropylamino-6, Methoxy-S-Triazine), Sodium Metaliorate Tetrahydrate, Boron trioxide, Bromacil, Dowpon, granular ureabar, Eptam, 2,4,5T Yard Service Weed killer TRANSPORTATION AND hahbltno--------------- PROPERTIES Metal drum; sprayed onto areas for brush and weed control Liquid, soluble in water. POSSIBILITY OF HAZARD- - - - - - - - - - iZARDOUS REACTION rRODUCTS Yes None ' EXPLANATION OF HAZARD- - - - - - - - - - Hamrful if swallowed; irritating to mucous tissue; probable toxic reactions if Ingested. RECONMENDEB METHOD Of control Avoid swallowing; avoid contact with eyes and skin; store above 32 F. Wash with soap and water to remove. Wear adequate clothing, including eye protection. Use respirator approved for dust and mist. ARD 003346 FOX000630 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, Oft HASHED ------ OPERATIONAL USES HYDRAULIC FLUID Fyrquel 220; Pydraul 10 E Mechanical Hydraulic press fluid TRANSPORTATION AND MORS--------------- PROPERTIES 55-gallon metal drums Fireproof liquid, contains tri-aryl phosphate wnmPOSSIBILITY OF ------------ AZAROOUS REACTION ADDUCTS Yes Toxic vapor if heated to boiling point EXPLANATION OF HAZARD Harmful if swallowed; causes Irritation to skin and eyes. RECOMMENDED METHOD OF CONTROL Avoid contact with eyes, skin, and clothing. Wash thoroughly after handling. Use normal industrial hygiene practices. If swallowed, induce vomiting with finger down throat or by giving soapy or strong salty water to drink. Repeat until vomit is clear. Call physician. In case of contact with eyes, immediately flush eyes with plenty of water for at least 15 minutes. Call physician. If contact with skin, flush skin with plenty of water. ARD 003347 FOX000631 MATERIAL TRADE OR OTHER NAI DEPARTMENT IN WHICH USED. PRODUCED, OR handled--*-- OPERATIONAL USES TRANSPORTATION AND HANDLING------------ PROPERTIES HYDROCHLORIC ACID HC1; hydrogen chloride; muriatic acid. Electrical, Ingot, Mechanical Cleaning metal surfaces prior to soldering; cleaning scale from heat exchangers; cleaning cable ends before making splices or loops. De ionization of Properzi mill roll lubricant water and cleaning Properzi mold wheel. Received in storeroom in various sized plastic bottles. Bottles carried to using location. A clear, colorless to slightly yellow, fuming liquid with a pungent and Irritating odor. Poisonous. A strong, highly corrosive acid. Soluble in water, alcohol, and ether. POSSIBILITY OF HAZARD------------ 'AZARDOUS REACTION /R(i) DUCTS Yes Hydrogen gas and hydrogen chloride gas. EXPLANATION OF HAZARD---------- Hydrochloric acid will liberate hydrogen chloride when exposed to the air. This gas is very irritating to the skin, eyes, and respiratory system. When hydrochloric acid reacts with a metal, hydrogen is released. If the release of gas is rapid, small droplets of acid may be carried into the surrounding atmosphere. The hydrogen liberated, if confined to a small area, may form an explosive mixture. Corrosive liquid will produce severe burns on skin. RECOMMENDED METHOD OF CONTROL Use only in well ventilated areas, preferably with exhaust ventilation. Use protective devices for the eyes and exposed skin areas. ARD 003348 FOX000632 MATERIAL TRADE OR OTHER NAK DEPARTMENT IN UHICH USED. PRODUCED, OR HANDLED ------ OPERATIONAL USES HYDROGEN GAS 2 Atomizer Reaction product from storage battery charger; can be by-product of aluminum powder wet by water. TRANSPORTATION AND handTM--------------- PROPERTIES Airborne Colorless, odorless gas. Highly flamnable. Sp. Gr. 0.0694. Melting Point -259 C. Bolling Point -252 C. Soluble in water. f POSSIBILITY OF mms------------ "4ZAR00US REACTION RODUCTS Yes None EXPLANATION OF mnm------------ Hydrogen gas is an acute fire and explosion hazard. The explosive limits range from 4.1% to 74.2% by volume in air. It Is highly flammable. Hydrogen is not toxic; however, in large enough quantities it can cause asphyxiation by excluding oxygen normally needed to sustain life. Being much lighter than air and therefore rising rapidly, it is therefore less likely to cause accidental asphyxiation than heavier gases. RECOMMENDED METHOD OF CONTROL Adequate ventilation. No smoking in Battery areas. Keep powder dry. ARC 003349 FOX000633 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRICED, Oft mmm -- OPERATIONAL USES TRANSPORTATION AND hAnUlIng--------------- PROPERTIES INERT GAS co2, n2 Atomizer 1 Confcustion gas dried and used as inert gas atmosphere (fire suppressing atmosphere) in aluminum powder airslides, storage tanks, and packout equipment. Piped from generators to operating areas. Colorless, odorless gas. Relative density of gas heavier than air. Boiling Point (sublimes) - 100 F. Specific Gravity 1.53. An atmosphere of this gas will not support combustion. POSSIBILITY OF mm------------ AZARDOUS REACTION -RQOUCTS Yes None EXPLANATION OF HAZARD Carbon dioxide and nitrogen mixture Induce asphyxia by excluding oxygen. They are heavier than air and may collect in manholes, vats, etc. Produced by the almost complete combustion of natural gas and may be found where fires are present or where explosions have occurred. RECOMPENSED METHOD OF CONTROL Adequate ventilation. Dilution with uncontaminated air. Air packs and/or fresh air supply when working inside ducts and tanks. ARD 003350 FOX000634 MATERIAL IRAK OR OTHER NAME DEPARTMENT IN UH1CH USED. PRODUCED, Or HANDLES" .. ........ OPERATIONAL USES INKS Marsh K-l, Foxboro, Recorder Throughout Plant Product identification, recording, etc. TRANSPORTATION AND HANDLING PROPERTIES Fluid composed of pigment or dye plus liquid medium. Petroleum naphtha is a constituent (Vapor Hazard 95*, Threshold Limit 500 ppm. Boiling Point 80-130 C). POSSIBILITY OF mm------------ AZAROOUS REACTION PRODUCTS Yes None EXPLANATION OF mzm Petroleum naphtha is a term used for a number of solvent mixtures derived from petroleum and oil. It is a vapor hazard and should be used with adequate ventilation. RECOMMENDED METHOD OF CONTROL Adequate ventilation when using products with petroleum naphtha as a constituent. Prolonged breathing of vapors should be avoided. `Ratio of equilibrium vapor concentrations at 25 C to Threshold Limit Value, computed from vapor pressure data. ARD 003351 FOX000635 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PR0DUCED;.'OR ' handCed ----- OPERATIONAL USES INSECTICIDE Black Flag, Malathlon, Real Kill, systemic dust such as Lystan Throughout Plant by Janitors and Yard Service Killing flies and other insects TRANSPORTATION AND hAnDLIKS------------ PROPERTIES Malathion in 1-gallon glass jugs; systemic in cardboard boxes; Black Flag in 12-ounce aerosol can. May be sprayed by hand spray guns or by compressed air guns. Insecticides are composed of a carrier such as deodorized light petroleum oils or mineral spirits plus the killing agent pyrethrum. POSSIBILITY OF mzm------------ AZARDOUS REACTION -RODUCTS Yes None as used EXPLANATION OF HAZARD Harmful if Ingested. High concentrations in closed quarters is unpleasant and irritating, possibly dangerous. The liquid upon repeated contact with skin membranes may cause skin irritation. Contents in aerosol container are under pressure and should not be used near heat or open flame. Exposure to sunlight or temperatures exceeding 120 F. may cause bursting. RECOMMENDED METHOD OF CONTROL Exposure to high concentrations of vapors should be'avoided. Room should be vacated after spraying and aerated before re-entering. Cover or remove exposed foods. Do not store or use near heat, open flame. Do not puncture or incinerate container. Do not expose to sunlight or temperatures exceeding 120 F. Avoid freezing. Avoid contact with skin or eyes. Wear adequate clothing and goggles if necessary to keep mist from eyes. Wear approved respirator for mists and dust masks for systemic dusts. Wash hands and clothing thor oughly after using. ARD 003352 FOX000636 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED,"SF HANDLED OPERATIONAL USES INSULATING MATERIALS Johns-Manville Hi-Temp Block Insulation, Kaowool Atomizer, Yard Service, Mechanical, Ingot Insulation of furnaces. Heat insulation on furnace metal troughs. TRANSPORTATION AND HANDLING PROPERTIES Rolls, blocks Ceramic fibers, high-purity silica alumina. POSSIBILITY OF mm AZARDOUS REACTION rRODUCTS Yes None EXPLANATION OF mm------------ Frayed fibers can cause skin irritation. Internal tissue irritation and/or silicosis is a hazard with prolonged inhalation. RECOMMENDED METHOD OF CONTROL Personal hygiene, protective clothing such as gloves. Handle with care to avoid abrasion and prevent dusting. , ARD 003353 FOX000637 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH 'usect pMed: os' HANKED' ------ OPERATIONAL USES INSULATION, ELECTRICAL: BAKELITE Electrical Insulation . TRANSPORTATION AND HANDLING-------------PROPERTIES Solid form in sheets and blocks Bakellte is a trademark for a plastic material. The composition varies depending upon its use. The solid type used for insulation would have no industrial hazard. mmPOSSIBILITY OF ------------ AZARDOUS REACTION PRODUCTS None None EXPLANATION OF mm------------ None RECOMWNDEO METHOD of Control None ^ ARD 003354 FOX000638 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USEb, PRODUCEO, OR hawdCed ------ OPERATIONAL USES INSULATION, ELECTRICAL: DUXSEAL Johns Manville Duxseal (soft plastic) Electrical Sealing and caulking TRANSPORTATION AND HANDLING PROPERTIES Paper bags Non-hardening, non-poisonous, non-injurious, non-irritating to the skin. Pliable, clay-like POSSIBILITY OF HAZARD------------ AZARDOUS REACTION PRODUCTS None known None known EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None ' ARD 003355 FOX000639 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, Oft HANDLED ------ OPERATIONAL USES INSULATION, ELECTRICAL: GLYPTOL Electrical Used on motors and electrical wires, coils, and contacts for insulating and moisture-proofing purposes. TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF mzm AZARDOUS REACTION PRODUCTS Received in either small metal cans for brush application or aerosol cans for spray application. A natural or synthetic resin in a solvent or oil plus certain modifiers or additives. A thin film of this material produces, on exposure to air, a transparent or translucent film which is hard and glossy and impervious to air and moisture. Tough, flexible, good dielectric strength. Percent solids - wt. avg. - 50 Solvent system - Xylene Excellent resistance to acid and oil. Yes Toxic fumes from high temperature oxidation and evaporation of solvent (ketone, aromatic, and aliphatic hydrocarbons). CCL and CO from combustion of propane/isobutane propellant in spray cans. EXPLANATION OF HAZARD Any of the solvents, oils, or resins or combinations of these materials may cause skin Irritation for sensitive persons. Vapors from this material in a confined area may cause respiratory Irritation. Combustible. Harmful if taken internally. Combustion of phthalic anhydride glycerol resin can produce toxic fumes. RECOMMENDED METHOD OF CONTROL Prevent, as much as possible, contact with the skin, and use only in areas with adequate ventilation. Cleanse hands thoroughly before eating. Avoid fumes if subject to combustion or very high temperatures. Do not spray near fire or open flame. Store in cool area. ARD 003356 FOX000640 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, Oft bmiiiCed -- OPERATIONAL USES INSULATION, ELECTRICAL: MICARTA Laminated plastic Electrical, Mechanical Insulating material, bearings, gears; low voltage electrical insulation on pots. TRANSPORTATION AND HANDLE PROPERTIES Sheets, bar, rod, blocks A material such as fabric or paper laminated with a phenolic resin High dielectric strength. Resistant to acids and alkalies; hard; impervious to moisture; chars at 570-600 F. POSSIBILITY OF mm------------ IAZARDOUS REACTION PRODUCTS Minimal Polymerized phenol-formaldehyde resin will evolve toxic vapors under combustion at high temperatures. EXPLANATION OF HAZARD Excessive inhalation of fumes could cause lung irritation RECOMMENDED NETHOO OP CONTROL Avoid breathing dust as much as possible when sawing or sanding. Avoid inhalation of vapors if material subjected to combustion or very high temperatures. ArD 003357 FOX000641 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH KEDmuinixo: w mtm -- OPERATIONAL USES JOINT SEALER, CONCRETE Randustrial Flo-Joint Kit Yard Service Repair throughout the plant TRANSPORTATION AND HANDLING PROPERTIES 5-gallon metal cans Unknown POSSIBILITY OF mzm------------ AZARQOUS REACTION PRODUCTS None noted on container None known EXPLANATION OF HAZARD None RECOMMENDED METHOD 07C5NTTO------------ None ARD 003358 FOX000642 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, NMttD. Oft HANDLED ----- OPERATIONAL USES LAUNDRY ADDITIVE Ethoquad Atonri zer Anti-static additive for clothes laundering TRANSPORTATION AND handling------------ PROPERTIES Brian Probably a stearate; reduces static electricity from fabrics. POSSIBILITY OF WZM------------ 1ZARD0US REACTION rRODUCTS None None EXPLANATION OF MMB------------ None RECQMHENBED METHOD None ARD 003359 FOX000643 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, M. hanbCeo-- OPERATIONAL USES TRANSPORTATION AND HARMS------------ PROPERTIES LEAD Pb, Plumbum Mechanical, Electrical Mostly used as a joint material. Also used in fabricated forms such as pipe, seals and gaskets. Also present in certain Babbitt alloys. Mixed with Babbitt metal to pour cable ties. Received in form of small pig or ingot, sheet, and various fabricated forms and shapes. A bluish-gray soft, ductile metal, low tensile strength, having a density of 11.3 and a melting point of 327 C. Insoluble in water. Soluble in dilute nitric acid. POSSIBILITY OF MESRB- - - - - - - - - - AZAROOUS REACTION PRODUCTS Yes None 1 EXPLANATION OF mm- - - - - - - - - - The use as a joint material probably presents the greatest hazard. Inhalation of the fumes liberated during the heating and melting may lead to lead poisoning. The inhalation and Ingestion of dust produced during any machining or finishing of lead may also cause poisoning. In some cases lead can be absorbed through the skin. Symptoms of lead poisoning are usually slow and gradual, since lead is a cumulative poison. Recommended maximum allowable concentration is 0.2 milligrams per cubic meter of air. RECOMMENBEB METHOD OF CONTROL Heating and melting of lead should be done in open well-ventilated areas or under an exhaust hood. If lead dust is a possibility, an approved respirator should be worn. Hands should be washed thor oughly after handling lead. ARD 003360 FOX000644 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USES',''PRODUCED. OS JOTfelJ---------- ------- OPERATIONAL USES LIME Quicklime, calcium oxide, CaO Mechanical, Yard Service To precipitate the fluorides from potroom gas scrubber water. TRANSPORTATION AND RANKING--------------- PROPERTIES Hopper bottom railway cars to a storage tank at the Lime Treatment Plant; conveyor to lime slaker from which it is added in the form of a slurry to the incoming potroom scrubber water. A white to yellowish solid; odorless; slightly soluble in water, uniting to form calcium hydroxide, with the evolution of heat. Specific gravity 3.4. POSSIBILITY OF MZSKB---------- 1ZARD0US REACTION r-RODUCTS Yes Calcium hydroxide EXPLANATION OF Lime or calcium oxide is an irritant to the mucous membranes of the eyes and respiratory tract due to the heat evolved when it contacts moisture and the caustic reaction of the calcium hydroxide formed. In the same manner contact with moist skin may result in dermatitis. Recommended maximum allowable concentration is 5 milligrams per cubic meter of air. RECOMMENDED METHOD # Control Use of dust mask or respirators and goggles when working in areas with high concentrations of lime dust. Thorough washing of skin after working in area laden with lftoe dust. Avoid causing dust cloud. ARD 003361 FOX000645 MATERIAL LUBRICANTS 'rRADE OR OTHER NfitE See listings next 4 pages DEPARTMENT IN WHICH USED. PfMbUcEb. Oft HAND^EIT' -- -- OPERATIONAL USES TRANSPORTATION AND HANDLING'-------------PROPERTIES POSSIBILITY OF mim-----------iAZARDOUS REACTION PRODUCTS EXPLANATION OF HflZM)------------ RECOMMENDED METHOD ARD 003362 FOX000646 FOX000647 Trade or T Dept. Other Name Used Operational Uses LUBRICANTS Transportation and Handling Properties and Description Explanation of Hazard SAE 20/20W motor oil A11 depts Crankcase lubrication of 55 gal. drums; using int reciprocating gasoline small cans to combust, and diesel engines engines engines A petroleum oil containing additives; viscosity 50-58 SSU @ 210 F; flash pt.375 F (COC); composition of ad ditives unknown Dermatitis SAE 30 motor oil Same as Same as 20/20W 20/20W Same as 20/20W Viscosity 58-70 SSU 0 210 F; Dermatitis flash point 390 F (COC) Balance same as 20/20W SAE 40 motor oil Same as Same as 20/20W 20/20W Same as 20/20W Viscosity 70-85 SSU 0 210 F; Dermatitis flash pt. 395 F (COC) Balance same as 20W SAE Type A or Type F Mechanicalflutomatic transmissions Atomizer Drums or can to job Viscosity approx. 52.8 SSU at 210 F. A petroleum oil containing additives of un known number & composition. Dermatitis SAE 90 gear All depts. Lubrication of all type:55 gal. drums; oil of enclosed gear drives small cans to job Viscosity 875-1250 SSU at Dermatitis 100 F; flash pt. 325 F (COC). Heavy petroleum oil contain ing additives. SAE 140 gear Same as Same as SAE 90 oil SAE 90 Same as SAE 90 Viscosity 2500-4000 SSU @ Dermatitis 100 F; flash pt. 300 F (COC) Balance same as SAE 90. Crater Comp. Mechanical Lubrication of open 35 pound pails No. 3 ' Electrical gears on overhead crane: Transformer Electrical Cooling and Insulating 55 gal. drums Oil Atomizer fluid in transformers, circuit breakers > 33 O Cutting oil Mechanical Coolant and lubricant i i"55 gal. drums ferrous alloy cutting, threading, machining CO Viscosity 2500-4000 SSU 0 Dermatitis 210 F. A black oil of almos grease-like consistency. Usually heated to aid applic Viscosity 55-85 SSU @ 100 F. Dermatitis Flash pt. 265 (COC). A Ugh colored petroleum oil contal ing no oxidation inhibitors. Viscosity 125-175 SSU @ 100 Dermatitis Flash pt. 300 F. (COC). lust contain added sulfur or chlorine or both Control of Hazard Personal hygiene Personal hygiene Personal hygiene Personal hygiene Personal hygiene Personal hygiene Personal hygiene Personal hygiene Personal hygiene Trade or Other Name Dept. Used Operational Uses LUBRICANTS Transportation and Handlinq Soluble cut Mechanical In water emulsion form 55 gal. drums ting oil; for ferrous machining Oil C Explanation Properties and Description 1 of Hazard A petroleum sulfonate type Dermatitis cutting oil containing a germicide. Used in the form of a water emulsion Control of Hazard Personal hygiene Gasoline All depts. Fuel for internal combustion engines Tank truck to stor A mixture of volatile liquid Dermatitis; CO & Adequate ven age; pumped to hydrocarbons containing ad exhaust gas fume tilation of ex vehicle tanks or ditives such as tetraethyl may act as anes haust gas 4 safety cans lead, antioxidants, corrosior thetic or asphyx vapors; pers. Inhibitors. Meets API stds. iant. Explosive hygiene. Keep for reg. grade gasoline. in vapor forms. away from ig Flammable. Moderate explosior nition sources. hazard. Kerosene All depts. As a solvent for clean Tank truck to stor A pale yellow to white oily ing oils and grease age; small safety liquid distilled from from machine parts; oc can to job. Also petroleum; boiling range casionally as a fuel. 55-gal. drums 150-325 C. Flammable. Dermatitis; ex Personal hy plosive 4 an giene; adequate asphyxiant; vapo ventilation of may cause head exhaust gas 4 ache & stupor; vapors. CO present in combustion ex haust gas. Hydraulic Fluid (Fyrquel, Pydraul) Atomizer A fire-resistant Rodding hydraulic fluid Ingot Mechanical 55-gal. drums A chlorinated phosphate ester type hydraulic fluid; fire resistant; viscosity 50 SSU (P 100 F. Harmful if Personal swallowed; ir hygiene ritation to skin and eyes Varsol All depts. A solvent for oils & 55-gal. drums grease; may also be usey: @ paint & varnish thinne r A straight petroleum ali Dermatitis; ir phatic solvent; conforms to ritation of standards for Stoddard Solv. respiratory din. flash pt. 100 F. passages Personal hygiene; proper ventilation Silicone Dash Pot Fluid Mechanical Dash pot fluid Atomizer Pint cans to job An organosillcon oxide poly- Dermatitis ner compounded to yield a viscous fluid; wide range of viscosities available. Personal hygiene Flake graphite All depts. Dry lubrication of slow 1 lb. cans moving parts or blended with other lubricants to form high temp. lubr. Irystalline allotropic form, None as used soft, greasy feel, steel graj to black color with metallic sheen. Sp. Gr. 2.09 - 2.25. None as used F0X000648 Trade or Other Name Dept. Used Operational Uses LUBRICANTS Transportation and Handling Properties and Description Explanation of Hazard Control of Hazard Powdered graphite Mechanica' Same as Flake 7 oz. polyethylene Same as Flake, except In bottles powdered form None as used None as used Cellulube 550 Rodding Fire-resistant hydraull 55-gal. drums fluid Rubrex 200 Ingot Prosol 48 and 66 Ingot Additive to Properzi mill lubricant 55-gal. drums Same as Rubrex Same as Rubrex Non-aqueous phosphate ester type hydraulic fluid; fireresistant; viscosity 400 625 SSU @ 100 F. Dermatitis; lung Personal hy- irritation if giene; adequati mist inhaled ventilation; goggles, mask If spraying. Straight mineral oil with a Dermatitis viscosity of 175-250 SSU @ 100 F. Personal hygiene Soluble oil emulsion of un Dermatitis known composition; probably a petroleum sulfonate Personal hygiene Cuprogard Ingot 40 Additive to Properzi Same as Rubrex roll emulsion to prevent corrosion of copper parts. Oxidation retardant for copper and brass Dermatitis Personal hygiene Trls-NItro Ingot Bactericide for 55-gal. drums Properzi mill lubricant Trademark for tris (hydroxy- Dermatitis nethyl) nitromethane or 2-hydroxymethyl-2-nltro-l, iropanediol Personal hygiene Castor Oil Ingot HDC mold lubricant 55-gal. drums 3ale, yeilow viscous liquid, Dermatitis nild odor, nauseating taste; ion-drying oil Personal hygiene Trichloro Mechanical Degreasing of metal ethylene parts . 55-gal. drums Stable, colorless, heavy, Dermatitis; eye iiobile liquid with a chloro- damage; inhala Form-llke odor. Boiling pt. tion can cause J7 C. Non-flammable. respiratory ir ritation. Personal hy giene; eye protection; Adequate ven tilation Mold grease Ingot Lubrication of X molds )rums xact composition unknown, jut thought to be 9756 No. 3 :a1c1um base grease and 3% )ow Corning fluid # 200. Dermatitis Personal hygiene FOX000649 i. Trade or Dept. Other Name Used Operational Uses LUBRICANTS Transportation and Handling Properties and Description Explanation of Hazard Control of Hazard Anderol 500 Mechanical Mr compressors Anode 55-gal. drums Do-All HD600 Ingot Cutting fluid for band 55-gal. drums saw used in cutting HDC ingot Synthetic oil Dermatitis; Personal Respiratory Ir hygiene; ritation Adequate ventilation Soluble oil emulsion; Dermatitis probably a petroleum sulfonat e Personal hygiene Cindol-3 Never-Seez Compound Mechanical Lubricant used during the machining of aluminum Mechanical An antiseize material Env. Cont. for threaded joints & connectors 16-oz. spray cans 1-lb. cans Dow-Corning Ingot Antifoam B To prevent the format1onp5-gal. drums of foam in the Properzl mill emulsion Synthetic fluid of unknown Dermatitis composition and additives In aluminum colored grease like material of unknown composition; slick feeling similar to graphite Dermatitis :luid of unknown composition; lone as used srobably a silicone Personal hygiene Personal hygiene None as used Dow-Corning Mechanical Lubrication of meters & 8-oz. tubes # 33 Si 1 icon* clocks exposed to fair ly high temperatures Organosillcon oxide polymer Dermatitis compounded to yield a grease with a NLGI # 2 consistency Personal hygiene FOX000650 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USES, producedrcjr HANDED .. OPERATIONAL USES MAGNESIUM Ingot Alloying aluminum TRANSPORTATION AND WWOI5--------------- PROPERTIES Received in various sizes of notched ingot. A special tool is used to submerge the magnesium in the molten alianinum to prevent air burning. Density - 1.74. A silver-white, light, rigid metal, ductile and malleable. Burns with intense light and heat. When burned in air it forms MgO and Mg3N2. POSSIBILITY OF mm------------ 4ZARD0US REACTION rRODUCTS Yes Fire or explosion if ignited and formation of magnesium oxide fumes while burning. EXPLANATION OF mm------------ Magnesium is highly flaimiable and can cause explosions if finely divided. Particles of magnesium or its alloys embedded in a wound in the skin may cause gas gangrene. Freshly formed magnesium oxide can cause metal fume fever. RECOWCNDED METHOD OF CONTROL Follow standard practices when alloying molten aluminum with magnesium. Store away from sources of heat. If ignited, smother fire with calcium carbonate, dry sand, graphite, etc. Do not use foam, water, carbon tetrachloride or carbon dioxide on a magnesium fire. Promptly remove all particles of magnesium or its alloys from a wound. ARD 003367 FOX000651 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, Oft hame& OPERATIONAL USES MANGANESE Ingot Various alloys TRANSPORTATION AND HANDLING PROPERTIES 50-pound bags, briquetted shapes Hard metal used in alloys to add hardgess and ductility. Present safe atmosphere level standard 5 mg/m . mPOuSSmIB-I-L-I-T-Y---O-F- TZARDOUS REACTION r-RODUCTS : Small Volatized oxides of Mn are hazardous (manganese dioxide), causing central nervous system degeneration. mEXPmLAN-A-T-I-O-N---O-F- Hazardous only if ingested or inhaled in volatized form. No problem as used here, however. RECOMMENDED METHOD Of COhtRQL Fume control of volatized state. ARD 003368 FOX000652 MATERIAL TRADE OR OTHER NAME pEPARTfCNT IN WHICH PfflSfaS---------- 1-----OPERATIONAL USES TRANSPORTATION AND HANDLING--------------PROPERTIES MERCURY Quicksilver; Hg Electrical, Atomizer, Ingot, Yard Service, Mechanical Cathode pool in mercury arc rectifiers; a small amound may be used in small switches; manometers (Ingot) maintained by Mechanical Department. Bulk received in the rectifier tanks. A small amount received in 10-pound glass bottles. The handling of mercury is confined to a well-ventilated room which contains cleaning, distilling and storage facilities. Small bottles kept for use in manometers. A silvery liquid, metallic element. Both the metal and its vapor are poisonous. Specific gravity 13.59. mPOuSmSIBILITY OF AZARDOUS REACTION rRODUCtS Yes None as used here. EXPLANATION OF HAZARD RECOMMENDED METHOD Of CONTROL Mercury as a liquid exerts a vapor pressure. This vapor pressure, even at room temperature, will cause an unventilated area to have a concentration of mercury vapor up to 200 times the maximum allowable concentration. Mercury poisoning brought about by the inhalation of the vapor is accompanied by a warning effect of a brassy taste in the mouth and discomfort In the throat. Continued exposure to amounts not capable of being tasted causes severe headaches, in somnia, cramps, muscle pain, and general exhaustion. Of lesser im portance, although a hazard, is the absorption of mercury through the skin membranes or by Ingestion. If workers have their hands in contact with the metal, small amounts can be absorbed through the skin and cause poisoning. The standards for permissible vapor and dust con centrations in the air if tge workroom range from 0.1 to 0.25 mg. per cubic meter. The small amounts used in departments for manometers do not constitute a serious hazard unless an accident breaks a manometer and spillage is not removed promptly. Keep mercury in closed containers. If necessary to-use in the open, exhaust ventilation should be used. Any spilled mercury should be cleaned up inmediately. The eating or storage of food in areas where mercury is handled should be prohibited. Personnel should change clothes and wash thoroughly after handling mercury. Place scrap _ contaminated with Hg in airtight containers and call the Yard Service supervisor for special pick-up and disposal in Class I dump area. ARD 003369 FOX000653 MATERIAL TRADE OR OTHER NA> DmtliESPFdADtR.tT>MPREONDTUICNEDW. HWICH OPERATIONAL USES METAUZING METAL Mechanical The repairing of metal parts TRANSPORTATION AND HANDLING PROPERTIES Received in the form of coils of wire. Various metals or alloys are used in this process, such as steel, stainless steel, brass, and aluminum. POSSIBILITY OF MWRB------------ AZARD0US REACTION rRODUCTS Yes Metal fumes EXPLANATION OF HAZARD In this process a wire of the desired alloy is passed through a flame where it is melted. Compressed air Is then used to atomize the molten metal. The atomized spray is then directed onto the part being repaired. During this process fine particles of metal and metal funes may enter the atmosphere in the work area. Depending on the metal being used and period of exposure, this operation could cause metal fume fever or metal poisoning. RECOMMENDED iCTHOO OF conIrDL The operation is carried out in an open well-ventilated area. Wear approved respirators as necessary. ARD 003370 FOX000654 material TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR " HANDLED ^ OPERATIONAL USES MOLASSES Potlininq Mixed with suitable materials for air seals, etc. TRANSPORTATION AND HAIMS PROPERTIES Buckets Sticky substance * Jfgfgpagjg EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None ARD 003371 FOX000655 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR wunfEir- ...-- OPERATIONAL USES MORTAR Super 3000, Harwaco Bond, Brixment, and other various brands. Anode, Carbon Rodding, Yard Service, Mechanical Repairing, building, maintaining, and operating carbon baking furnaces. Patching concrete and other necessary repair. TRANSPORTATION AND hMCTTg--------------- PROPERTIES Mixed by hand and power mixer. Shoveled and hauled by wheelbarrow and mud bucket. A finely ground mixture of lime, cement or other similar materials to which sand is added to form mortars. POSSIBILITY OF mm------------ AZARDOUS REACTION rRODUCTS Small None EXPLANATION OF mm------------ No hazards as ordinarily used. Lime may cause skin irritations leading to dermatitis, and inhalation of dust, expecially those containing lime, may cause respiratory tract irritations. RECQMMENOED METHOD DP 'cOnTOl---------- Personal hygiene is the best control. Use approved respirator during prolonged exposure to dry dust. - ARD 003372 FOX000656 MATERIAL MOTOR VEHICLE GASES TRADE OR OTHER NAME Exhaust gases DEPARTMENT IN WHICH USED, PROWLED, OR HANDLED ----- OPERATIONAL USES Throughout the Plant wherever gasoline engines are operating. None TRANSPORTATION AND m-------------- PROPERTIES Airborne These gases contain carbon monoxide along with the combustion products of tetrethyl lead, an additive to gasoline. Carbon monoxide can comprise up to 6-7% by volume of the gases given off. POSSIBILITY OF HAZARD HAZARDOUS REACTION PRODUCTS Yes CO EXPLANATION OF HAZARD The hazard of carbon monoxide is discussed under its material sheet. RECOMMENDED METHOD OF cDnYRDL Adequate ventilation at all times. ARD 003373 FOX000657 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH useO.TrOOuCed, M handled -- OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES NATURAL GAS Mechanical, Atomizer, Anode Used for a wide variety of heating purposes: boiler heat fuel, area heaters, hot water heaters, blacksmith forge fuel, metal holding furnaces, metal filter boxes, mold heaters. Fuel for baking furnaces in Anode Plant; furnace combustible fuel in Atomizer. Brought to the areas where it is used by pipeline. A colorless gas which is a mixture of the low molecular weight paraffin series hydrocarbons methane, ethane, propane, and butane. It may also contain some nitrogen. Its odor is usually due to an odor additive. Flaimable; asphyxiant in confined spaces. POSSIBILITY OF TOOT------------ AZARDOUS REACTION i- R0DUCT5 Yes CO, CO2. CO is the primary combustion hazard. EXPLANATION OF HAZARD Mechanical Maintenance Department personnel are required to work on the piping and equipment which uses the gas to produce heat. Leaks in this piping or equipment may cause fires and explosions and possibly asphyxiation. If the burners using this gas are not regulated correctly, incomplete combustion may occur, and there is ' the possibility of introducing carbon monoxide Into the surrounding atmosphere. RECOMMENDED METHOD OF CONTROL Piping and equipment using gas should be periodically checked for leaks. Proper operation and adjustment of burners should also be checked. Exhaust roust be adequate. Use air packs if necessary. Adequate ventilation. ARD 003374 FOX000658 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH used. 'MMbcEff."ar handled OPERATIONAL USES TRANSPORTATION AND HANDLITJE PROPERTIES NITROGEN n2 Mechanical, Electrical, Rodding, Atomizer Inert atmosphere Inside transformers. Flame detector on boilers when using oil. Reserve supply of pressurized gas to operate upper plateau of restubbing press; on fork trucks to keep line pressurized if hydraulic leak occurs. Calibrating gas analyses instruments. Steel cylinders Colorless, odorless, tasteless gas constituting approximately 4/5 of the air. Soluble in water; slightly soluble in alcohol. Sp. Gr. (gas) 0.967, (liquid) 0.804. POSSIBILITY OF mzm------------ AZARDOUS REACTION PRODUCTS None as used. None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL------------ Store cylinders fasten in vertical position. , ARO 003375 FOX000659 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ----- OPERATIONAL USES OIL ABSORBANT Fullers Earth, Absorbo Potlining, Rodding, Yard Service Oil absorbant on floor around machines, etc. General floor cleaning. TRANSPORTATION AND HANDLING PROPERTIES Paper bags or barrels. Fullers Earth is a hydrated silica-aluminum compound. POSSIBILITY OF mzm----------- AZARDOUS REACTION KRODUCtr None None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None ARD 003376 FOXOOO66O MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR hmded -- OPERATIONAL USES TRANSPORTATION AND handcths--------------- PROPERTIES OXYGEN Utility, Atomizer, Ingot, Potlining Furnace combustion additive; fuel for cutting metal pads; cutting aluminum metal spills, lancing furnace tap holes, burning off collector bars and cutting pot pads, bolts, etc. in pot disassembly. Steel cylinders Colorless, odorless gas; approximately 1/5 of the atmosphere. Liquifiable at 190 C. Solidifiable at 227 C. Specific gravity 1.10535. Slightly soluble in water. Compressed in steel cylinders for welding operations. . POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Yes See below EXPLANATION OF HAZARD Oxygen is not hazardous in itself. It will react violently with oil or greases under certain conditions and for this reason libricants of this nature should never be used on valves or any piping coming in contact with oxygen under pressure. Since it is essential to life, the chief hazard occurs when It Is deficient in the atmosphere, l.e. used up in a confined space either by men breathing or by some chemical by which it is absorbed. RECOMtENDED METHOD OF CONTROL Caution in connection with combustibles. Proper storage of cylinders. ARD 003377 FOX000661 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PrOduCed, oft HANDLED OPERATIONAL USES PAINTS AND ENAMiLS Various trade names Mechanical, Ingot, Atomizer Protective coating and container identification TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF mms----------Yes AZARDOUS REACTION PRODUCTS one and five-gallon cans; aerosol cans Paint is essentially a mixture of opaque substances (pigments of finely divided metals) with drying oils, thinners, driers and resins, and blended petroleum distillates. Enamels are much the same but with resin as the main constituent of the vehicle. Paint pig ments most widely used are lead confounds, either sulphates, oxides, carbonates or chromates and titanium oxides, barium sulphates, zinc oxide, sulfates; also polyvinyl acetate copolymers, alyshatic hydrocarbons, xylol; linoleic, oleic, palmitic, and stearic acid components. Linseed oil is the main vehicle but other oils such as soya bean and tung oils are sometimes used. None EXPLANATION OF hjekkb------------ The solvent or vehicle of the paint as well as the pigment may cause skin irritations that will lead to dermatitis. The vapors from the vehicle will cause irritation of the eyes, nose, and throat. Some pigments such as compounds of arsenic, tar distillates, zinc and chromlun are poisons In themselves and care must be exercised when used to prevent contact with the skin. In ordinary use paints and enamels are not serious health hazards. The application of some of these paints in enclosed areas will result in minor irritations, but when the worker is removed from the area no serious effects are noted. . RECOMTCNBED METHOD OF CONTROL Adequate ventilation of work area. Personal cleanliness should be stressed, especially after using the heavy paints. Keep materials away from sources of fire. If spraying paint, wear respirator to prevent inhalation of fine droplets of paint. ARD 003378 FOX000662 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ----- OPERATIONAL USES PAINT REMOVER Western Auto KWIK All-Purpose Paint and Varnish Remover Mechanical Removal of paint TRANSPORTATION AND HANDLING PROPERTIES Quart and gallon cans to job Non-flammable, water soluble. Contains: methylene chloride - 75% methanol - 17% isopropyl alcohol (inhibitors, masking agents, etc.)-8% POSSIBILITY OF mrm---------- AZAROOUS REACTION PRODUCTS Yes Contact with flame or hot surface may produce toxic gases. EXPLANATION OF HAZARD The manufacturer states that the material is dangerous and may be fatal or cause blindness if swallowed. Vapor harmful. Skin and eye irritant. Cannot be made non-poisonous. RECOMMENDED METHOD OF CONTROL Avoid breathing of vapor or contact with skin. Use only with adequate ventilation. Close container after each use. Do not use near flame or hot surface. If swallowed, induce vomiting by giving one tablespoon of salt in warm water and repeat until vomit fluid is clear. Follow with 2 teaspoons baking soda in a glass of water. Have patient lie down and keep warm. Cover eyes to exclude light. In case of contact with eyes, flush with water. Call physician i mediately in either case. ARD 003379 FOX000663 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, oft" HANDLED OPERATIONAL USES PAINT THINNERS Various trade names Mechanical, throughout the plant Ingredient of paint TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF HAZARD----------AZARDOUS REACTION PRODUCTS one-gallon and five-gallon cans Thinners are usually of two types depending upon the purpose and the composition of the paint. Exterior paints utilize turpentine or petroleum naphtha of the mineral spirits type. For interior work, usually a high boiling point naphtha is employed and in some cases a less volatile thinner is used to allow good distribution of thepaint. Turpentine is used as a conrnon thinner with some paints. Yes None EXPLANATION OF HAZARD----------- The thinners and dryers most cortmonly used, petroleum naphthas, are volatile. The vapors are toxic but due to the blending, the volatility is relatively low. Turpentine is commonly used and is discussed under a separate sheet. The toxocity of the petroleum naphthas varies depending upon the type. In all cases these compounds should not be brought in contact with the skin membranes and prolonged Inhalation of the vapors should be avoided. RECOMMENDED METHOD OF CONTROL Adequate ventilation of the work area. Turpentine should be used where the funes can be diluted with fresh air. ARD 003380 FOX000664 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, 6r handled OPERATIONAL USES PENETRATING OIL Liquid Wrench, WD40, Sok'd Electrical, Mechanical, Utility Used to free electrical connectors and fittings which are frozen by rust, corrosion, scale, paint, varnish, carbon, or gum. TRANSPORTATION AND HANDLING PROPERTIES Received in one-pint cans and aerosol A light, oily, yellow colored liquid (Liquid Wrench). A blend of aromatic solvents; flamiable; strong penetrating odor. Petroleum distillate with surface wetting agent. POSSIBILITY OF mm------------ AZARDOUS REACTION PRODUCTS Yes None as used EXPLANATION OF HAzAftb The label on the can states that prolonged or repeated breathing of the vapor and contact with the skin should be avoided. The material is also harmful if ingested. Since it is flaitmable, it is also a ffre hazard. The possibility of dermatitis is present, but as used should present no serious danger. See also "Aerosol." RECOMMENDED METHOD OF CONTROL Use only in well-ventilated areas. Prevent, as much as possible, contact with the skin. Wash thoroughly after using this material, especially skin areas which have been in contact with the material Do not expose to a source of fire.. See also "Aerosol." ARD 003381 FOX000665 MATERIAL TRADE OR OTHER NAME DEPARTSNT IN WHICH USED, PRODUCED. OR HANDLED ------ OPERATIONAL USES PIPE JOINT COMPOUNDS Teflon tape; plastic adhesive (80P, 80C, and purple primer for PVC plastic pipe) Mechanical, Electrical Applied to pipe joints for sealing purposes. TRANSPORTATION AND handling-------------- PROPERTIES Carried or trucked Quick-seal-like nickel or copper compounds POSSIBILITY OF hazard------------ AZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None - ARD 003382 FOXOOO666 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USEb, PftOOOCED. 6ft HUMCED ' ----OPERATIONAL USES PITCH Low softening point. High softening point, tar Yard Service (for other departments) A constituent of raw anode and potTining material TRANSPORTATION AND MOT-------------- PROPERTIES Cleaned up by Yard Service and hauled to disposal area via lugger buckets A black solid, semi-solid or viscous material with a "tar odor'1 characteristic. Contains phenolic compounds, toluene, benzene, etc. POSSIBILITY OF iW----------- IAZARDOUS REACTION PRODUCTS Yes Volatiles EXPLANATION OF haTArd Phenolic compounds may cause burns through contact with skin and eyes. This is aggravated by exposure to sunlight. Volatiles from pitches burn readily. Dusts are explosive in certain concentrations. RECOW1ENDED METHOD OF CONTROL Provide adequate ventilation when fumes are produced. Avoid skin contact. Use mechanical handling equipment. Use approved dust mask as needed; use protective skin cream (Kerodex or equivalent) prior to exposure. Wash skin thoroughly; wear adequate clothing. ARD 003383 FOX000667 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PROOUCED, OR HAffbfeb ------ OPERATIONAL USES 50 DEGREE PITCH Tar, low softening point pitch Potlining Binder for potlining nixes TRANSPORTATION AND handling------------ PROPERTIES Received in tank cars which are steam heated to melt the pitch. Pumped through a steam heated pipe system to storage and then to mixers. A black, viscous, bituminous substance which softens at about 50 C. POSSIBILITY OF HAZARD------------ IAZARDOUS REACTION PRODUCTS Yes Volatile organic compounds EXPLANATION OF HAZARD These volatile organic compounds will either burn the skin or irritate the skin and eyes. RECOMMENDED METHOD OF CONTROL Use protective cream on exposed skin and some type tff eye protection. ARD 003384 FOXOOO668 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR HANDLED OPERATIONAL USES no DEGREE PITCH HSP coal tar pitch Anode Binder for carbon anodes TRANSPORTATION AND HANDLING PROPERTIES Open hoppers, pan conveyors, bulk floor storage, clam shell bucket, screw conveyors, bucket elevators and Redler conveyor Black, solid flakes POSSIBILITY OF HAZARD AZAROOUS REACTION PRODUCtS Yes Pitch dust is created during the unloading process and any time the pitch is moved or handled. EXPLANATION OF HAIM!----------- This dust causes skin to become sensitive to wind and sun. Prolonged rubbing of skin by collars, sleeves, etc. will also result in dis comfort and possible blistering. Pitch dust in the eyes causes stinging sensation which may last for several hours. RECOMMENDED METHOD finMHWL' Wear goggles, use protective creams or ointments, do not rub exposed parts of body, clean up soon as possible after exposure. Used approved respiratory masks. ARD 003385 FOX000669 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH used, monkcs; or mtiM -- OPERATIONAL USES PLASTER U.S. Gypsim, Unsanded Fibre Mechanical Surface coating for walls and ceilings by carpenters. TRANSPORTATION AND HAMIN5--------------PROPERTIES Received in bags A mixture of lime, sand, and water together with a binding material such as hair. The dry plaster contains hydrated lime, the binding material and some calcium sulphate. POSSIBILITY OF hazard AZARDOUS REACTION PRODUCfS Yes None EXPLANATION OF HAZARD Dry plaster, as it comes from the bag, may dust during handling and coat the nose and throat passages. This is a nuisance more than a health hazard. The lime, a principle constituent, may act as a skin irritant and dermatitis may result. When mixed ready for application, there should be no hazard unless the hands of the worker are in contact with the mix for long periods of time. Should this occur the skin of the hands may crack. RECOMMENDED METHOO OF CONTROL Personal hygiene. ARD 003386 FOX000670 MATERIAL PLASTERBOARD, TRANSITE, MASONITE, PLYWOOD TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, (JR.. HANoter' -- OPERATIONAL USES Mechanical Building material TRANSPORTATION AND HANDLING--------------- PROPERTIES Sheets A synthetic building material. May be wood fibres, gypsum, sawdust, silicates bonded together by a binder. POSSIBILITY OF AZARDOUS REACTION PROOUCTS None None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None ARD 003387 FOX000671 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH uSIB:TftOOUCEF:T5RHJHBCEB-------OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF mm-----------AZARDOUS REACTION PRODUCTS EXPLANATION OF HAZARD POT GASES Potrooms This gas is emitted by the molten bath of the electrolytic cells. The bulk of the gas is drawn through an electrostatic precipitator and scrubber system before entering the atmosphere. These gases are visible as a white smoke or fume. They contain carbon dioxide, carbon monoxide, and various gaseous fluorides, principally HF (during anode effect only - some CF^ is also evolved). Yes Compounds of fluorine-both solid and gaseous, and CO. However, most CO evolved is normally burned to C0~ near crust of pot and diluted by air in fume collection system. During carbon setting, tapping, or other operations which require the removal of pot covers this gas escapes into the surrounding area. Inhalation of large amounts of this gas may cause a choking sensation, nausea, and irritation of the eyes, skin, and respiratory passages. However, this gas usually rises rather rapidly to the roof ventilators and exposures to it are usually of a short duration. RECOMMENDED METHOD OF CONTROL Keep pots covered as much as possible and keep the area as well ventilated as possible. (Respiratory filters do not protect against pot gases). ARD 003388 FOX000672 MATERIAL TRAOE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. OR JMCLI0 -------OPERATIONAL USES POT INSULATION Superex Potlining Used for insulation in pot cathodes TRANSPORTATION AND HANDLING PROPERTIES Stored in boxes and transported by truck or hand Asbestos-free material in 12" X 36" sheets of 1", 2", 3", and 4" thicknesses. POSSIBILITY OF HSZARB 1AZARD0US REACTION PRODUCTS Yes None EXPLANATION OF hAZArS------------ Dusts slightly when broken up, but is usually used in entire sheets and does not constitute a serious hazard. RECOMMENDED METHOD OF CONTROL Care to prevent dusting. Proper ventilation. Approved respirators as needed. . ARD 003389 FOX000673 material TRADE OR OTHER NAME DEPARTMENT IN WHICH used; PHNwearnsr MDlEIT .. ...... OPERATIONAL USES TRANSPORTATION AND HANDLING- - - - - - - - - - - - PROPERTIES mPOSmSIB-I-L-I-T-Y---O-F- lAZARDOUS REACTION PRODUCTS EXPLANATION OF HAZARD POTLINING MIX 1 Potlining Department Used to line the reduction cell. When baked, it becomes the cathode of the cell. It is mixed in steamheated mixers and dumped into containers which are transported to a pot being relined. The mix is placed in the insulated pot shell and tamped into place. A mixture of 50 pitch, anthracite coal, and methyl naphthalene. When dumped from the mixer, the mix emits fumes which are composed of the lower boiling constituents of the pitch. As the mix cools, the amount of fumes decreases. Yes The volatile organic compounds which-'.are libdtatdd-.wbe'n the mix is hot. These volatile compounds may cause irritation of the eyes and skin. RECOMMENDED METHOD OF CONTROL---------- Use of goggles for eye protection and skin creams for exposed skin areas. A thorough washing of exposed skin areas should follow exposure to these fumes. ARD 003390 FOX000674 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED,BIT HANDLED ----- OPERATIONAL USES POTLINING SCRAP Yard Service None TRANSPORTATION AND HANDLING PROPERTIES Scrap material. Including used dust collector bags, hauled to dump area on flat bed truck or load lugger truck Potllnlng consists of a mix of 30% anthracite coal, 70% potlining coke with pitch as a binder. POSSIBILITY OF HAZARD---------- AZAROOUS REACTION PRODUCTS Yes None as scrap EXPLANATION OF HAZARD Pitch can cause skin burns and can cause skin to be particularly sensitive to sun and wind. RECOMMENDED METHOD OF CONTROL Avoid prolonged contact with dust. Wash thoroughly." Wear approved dust masks as necessary. ARDu033Si FOX000675 MATERIAL POTROOM PARTICULATE TRADE OR OTHER HAME Catch DEPARTMENT IN WHICH USED, PRODUCED, Oft HANDLED OPERATIONAL USES Potroows These solids removed from the pot gases are blended Into the alumina supplied to lines not using Alcoa 398 system, with the exception of Room 6. TRANSPORTATION AND HANDLING PROPERTIES Potroom particulate from Lines 1, 2, 3, 4 are hauled to the storage tank in trailer mounted buckets and dumped. P. P. catch from Line 6 is conveyed directly to storage from the catch hopper. Blending with alumina is done by adding the catch to alumina on the belt conveyor carrying it to storage. A very fine gray to black dust. The major part of it is AKO.,. It also contains considerable amounts of carbon and compounds Of fluorine and sulfur. The material dusts readily. Composition is roughly 2/3 alumina, 1/4 bath compounds, 9% carbon dust. POSSIBILITY OF mm----------- AZARDOUS REACTION PRODUCTS Yes Finely divided solid compounds of fluorine EXPLANATION OF mm----------- Exposure to this material may cause irritation of the skin and eyes. Inhalation may cause irritation of the respiratory passages. Ingestion of the dust may cause poisoning. RECOMMENDED METHOD OF CONTROL Use an adequate respirator if exposed to large concentrations of this dust. A thorough personal cleanup after exposure'to the material. ARD 003392 FOX000676 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR handled -- OPERATIONAL USES PREMIXED GROUT Erabeco 153 and 713 Yard Service Used as grouting TRANSPORTATION AND mmm--------------- PROPERTIES Contained in sacks and transported by truck Hard crystalline substance gray in color. Dusts readily when dry. POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Continued inhalation of fine particles (0.5-5.0 microns) may cause silicosis, a fibrosus of the lung tissue. Sandblasting particularly hazardous due to breaking down of particle sizes. RECOMMENDED METHOD oTcOTC----------- Provide adequate ventilation and wear approved dust mask. Sandblast in enclosure wearing protective equipment. ARD 003393 FOX000677 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. OR HAIIlta ------ OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES RAW SEWER SLUDGE Yard Service None Pumps and sewer pipe Contains various bacteria POSSIBILITY OF HS2SKB-----------AZARDOUS REACTION PRODUCTS EXPLANATION OF wms------------ Yes Sewer gas and toxic bacteria Bacteriological effects on human tissue; possible disease organisms RECOMMENDED METHOD OF CONTROL Wear adequate clothing Including boots and gloves. Wash very thoroughly after exposure. ' ARD 003394 FOX000678 MATERIAL RECLAIMED ALUMINA INSULATION TRAM OR OTHER NAFE RAI, Caked Alumina Insulation DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED OPERATIONAL USES PotlIning Reclaimed for shipment to Point Comfort TRANSPORTATION AND HANDLING PROPERTIES Reclaimed from pots by digging with pneumatic haunters, separated from potlining, and shoveled in boxes to Potlining Department. Payloaders move materials to railroad cars for shipment to Point Comfort. RAI is alumina highly impregnated with fluorides and carbon with other impurities such as iron, silicon, and sodium carbonate. It is gray to black in color. This material absorbs moisture readily and is alkaline in nature. When wet, ammonia is given off, along with carbides and nitrides. mPOSmSIB-I-L-IT--Y---O-F- .AZARDOUS REACTION PRODUCTS Yes Ammonia, carbides, and nitrides when in contact with moisture. mEXPmLAN-A-T-I-O-N---O-F- Because of the alkaline nature, this material will burn skin membranes, and any dust will irritate the eyes and set up inflamnation In the respiratory system. The fluorides are dangerous and will conceivably cause illness if sufficient material if Ingested. Refer to material sheets on Aluminum Fluoride and Sodium Fluoride for the Industrial hazards. The gases, ammonia, acetylene, and nitrides may accumulate in confined areas and become a serious hazard. Refer to material sheets on these compounds. RECOMMENDED METHOD OF CONTROL Removal of dust and fume from the source. Care in handling the solid. Prevent moisture from coming in contact with the material. AFSD 003395 FOX000679 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH TfSEIO'iSBOmor HANDLED ------ OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES RED MUD Wash for thermocouples, ladles, tools Ingot Used to coat aluminum molds to prevent attack by molten aluminum Received In drums By-product of bauxite processing POSSIBILITY OF fflETCB-----------IAZARDOUS REACTION RODUCtS EXPLANATION OF HAZARD------------ Yes Unknown Avoid breathing dust RECOMMENDED METHOD OF CONTROL Handle with care to minimize dusting. ARD 003396 FOXOOO68O MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH used. pfto&uceior HANDLED OPERATIONAL USES TRANSPORTATION ANO handling------------PROPERTIES POSSIBILITY OF hazard-----------IAZARD0US REACTION PRODUCTS EXPLANATION OF HAZARD POTASSIUM HYDROXIDE Caustic potash; KOH Electrical Used as the electrolyte in the nickel-cadmium batteries used for emergency lighting The Chemical Laboratory prepares a solution of potassium hydroxide and distilled water with a sp. gr. of 1.220. It is stored in polyethylene bottles and used as needed. White, deliquescent solid; absorbs water and carbon dioxide from air; soluble in water with the liberation of much heat. Yes None as used This material is dangerous to the eyes and skin in both solid and liquid form because it destroys tissues and causes severe burns. Inhalation of dusts or mists can cause injury to the entire respiratory system, and ingestion results in severe injury to the gastrointestinal tract. RECOMMENDED METHOD OF CONTROL Chemical safety goggles and a full face shield made of plastic should be worn when handling this material. Rubber gloves and aprons should also be worn. Any area of the body which comes in contact with this material should be washed immediately with large quantities of water. ARD 003397 FOX000681 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED; PROVED, Oft WKIT ------ OPERATIONAL USES TRANSPORTATION AND WWPLUJg-------------- PROPERTIES RED OIL Mariam 827 Environmental Control Manometer liquid Metal and plastic cans Oily mPOSmSIB-I-L-I-T-Y---O-F- AZAROOUS REACTION PRODUCTS EXPLANATION OF HAZARD Yes None Skin and tissue irritation RECOMMENDED METHOD OF CONTROL Personal hygiene; avoid accidental ingestion dr inhalation of vaporized fumes from hot surfaces. ARD 003398 FOX000682 material REFREX-KLEEN FLUX TRADE OR OMR NAME DEPARTMENT IN WHICH USED, PRODUCED, bR H/roto -- OPERATIONAL USES Ingot Used in the holding furnaces to aid in skimming dross TRANSPORTATION AND HANDLING PROPERTIES Received in drums Exact composition is not known. Believed to contained a fluoride. POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Yes Fluoride fumes and dust EXPLANATION OF HAZARD This material is aspirated Into the furnace. Dense fumes are created in the furnace during this operation, but in general most of the fumes are exhausted outside the building through the furnace stack. However, some of these fumes may escape Into the building around the top of the doors, and an operator standing near an open door could be exposed to some of this fluoride containing gas and dust. The skim treated with this flux will also emit fluoride fumes while it is cooling. RECOMMENDED METHOD OF CONTROL Careful regulation and maintenance of furnace dampers and drafts should prevent most, if-not all, of these fumes from entering the fuilding atmosphere. Reasonable care in handling the flux should be practiced. Approved respirators should be worn. ARD 003399 FOX000683 MATERIAL REGENERATED ALUMINA FROM A-446 TRADE OR OTHER NAME DEPARTMENT IN WHICH USEO,' PRODUCED, OR HANDLED ------ OPERATIONAL USES Potrooms, Anode Blended with alumina as is potroom particulate TRANSPORTATION AND HANBTfifc--------------- Dense phase transport system PROPERTIES Gray, dusty granular material POSSIBILITY OF HAZARD --------- Yes Nuisance dust EXPLANATION OF HAZARD Very dusty; sonsidered more of a nuisance than a hazard; however. it can be an irritant if dust gets into the eyes. RECOMMENDED FCTHOD OF CONTROL E^e protection. Respirator when conditions indicate. ARD 003400 FOX000684 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED- .. ....... OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF MZMT----------HAZARDOUS REACTION PRODUCTS EXPLANATION OF HAZARD RING FURNACE EXHAUST GASES Anode Produced by the combustion of natural gas or propane-air in enclosed firebrick flues. Exhaust fans pull the products of combustion through the flues to ducts which carry the gas to the Alcoa 446 treatment before exhausting it into the atmosphere. Gas is composed mainly of carbon dioxide, oxygen, and nitrogen with a small amount of carbon monoxide and some sulfur compounds. The gas also contains tar or pitch vapors which have diffused through the flue walls during the baking process. Yes Carbon monoxide and tar or pitch vapors. In the cooler parts of the exhaust system, these tar or pitch vapors condense and may cause skin irritation to anyone coming in contact with this condensed material. There is probably not enough carbon monoxide in this gas to be dangerous unless a person were confined in a small area containing this gas. The condensed tar or pitch vapors constitute a hazard to anyone who must work on the ducts or exhaust fans. RECOMMENDED METHOD OF CONTROL Prevent the excape of these gases into work .areas. Properly ventilate any work areas when these gases could accumulate. Use prescribed protective equipment when working in exhaust ducts or mains. ARD 003401 FOX000685 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HAN -----OPERATIONAL USES SAND SlOg* Quartz, Silica, Gravel Mechanical Used as grouting base TRANSPORTATION AND handling PROPERTIES Contained in bulk and transported by truck Hard crystalline substance brown or white in color. Dusts readily when dry. Foundry sand contains up to 40? minus mesh natural. POSSIBILITY OF HAZARD---------- AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF hazard---------- Continued inhalation of fine particles (0.5-5.0 microns) may cause silicosis, a fibrosis of the lung tissue. Sandblasting particularly hazardous due to breaking down of particle sizes. RECOMMENDED METHOD OF CONTROL Provide adequate ventilation. Avoid handling dry when possible. Sand blast in enclosure wearing protective equipment. Use approved respirators during exposure to dust. ARD 003402 FOXOOO686 MATERIAL TRADE OR OTHER NAIC DEPARTMENT IN WHICH used, prOduceo, Oft HANDLED ----- OPERATIONAL USES SCRAP BOXES AND BAGS Yard Service Disposal to dump TRANSPORTATION AND HAHMTNG--------------PROPERTIES load lugger buckets, flat bed trucks Residue,i.e. dusts POSSIBILITY OF hszskb------------ AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF Skin irritation from residual dusts such as coral plastic containers, etc. RECOMMENDED METHOD Of CONTROL Handle with care and wash thoroughly. ARD 003403 FOX000687 material TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODDED, Oft HANDLED OPERATIONAL USES SCRAP DRUMS Yard Service None TRANSPORTATION AND HANPITHS'------------PROPERTIES Truck Can contain residual liquids and/or dusts POSSIBILITY OF Mi---------- AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Skin irritation; dermatitis RECOMMENDED METHOD OF CONTROL Avoid contact with liquids and dusts; wash thoroughly. Replace caps and plugs. ABD 003404 FOXOOO688 MATERIAL SCRAP IRON TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR 1-- OPERATIONAL USES Yard Service Hauled from point of generation to scrap metal yard. TRANSPORTATION AND handling--------------- PROPERTIES Via flat bed and standard truck from plant areas to scrapyard. Metallic: iron, steel. Potlining scrap contaminated with used bath materials. POSSIBILITY OF iw----------- AZARDOUS REACTION PRODUCTS Yes Fluorides and sodium hydroxide from used bath and potlinings EXPLANATION OF mmg------- Dermatitis and skin burns from alkali materials and sodium hydroxide formed RECOMMENDED METHOD OF CONTROL Handle contaminated potlining scrap with care; avoid dusting. Wear adequate clothing and gloves; wear approved dust mask if dusting is unavoidable; wash skin thoroughly and promptly. Personal hygiene. Wash clothing thoroughly. ARD 003405 FOX000689 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR BWBfeB -------OPERATIONAL USES SEALING COMPOUND C-H Chico Electrical To seal up explosion-proof circuits from a non-explosion proof area TRANSPORTATION AND HANDLING PROPERTIES Boxes, cans Cement-like after hardening POSSIBILITY OF mnm----------- IAZARDOUS REACTION PRODUCTS None, with the exception of possible dermatitis upon repeated contact with extremely sensitive skin. None EXPLANATION OF See above RECOMMENDED METHOD OF CONTROL None ARD 003406 FOX000690 MATERIAL SEWER sas TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR MBBtEO -------- OPERATIONAL USES Mechanical, Yard Service None TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF mzm--------- AZARDOUS REACTION PRODUCTS Enters sewer lines as a waste product or is formed in the sewers. Usually present in manholes. The most common components of sewer and sewage gases are methane, ethane, hydrogen sulfide, carbon monoxide, carbon dioxide, illuminants, gasoline vapors, nitrogen, hydrogen, and oxygen. Sewer gases have an objectionable odor. Chlorine may be present in the sewers at Ingot. Yes The danger of explosion is present and subsequent additional amounts of carbon monoxide would be formed. EXPLANATION OF HAZARD The hazards in sewers and manholes are those associated with the hazards due to flammable gases, a diminution of oxygen with possible asphyxiation if such an atmosphere is entered and to poisonous gases. In the sewers of the Ingot section, there may be con centrations of chlorine. Near caustic dip operations, there may be fumes of caustic, or nitric acid, and of oxides of nitrogen. The presence of the objectionable odor of sewer gas will reduce the hazard, since it would cut down exposure. RECOMMENDED METHOD OF CONTROL Continuous ventilation of lift station and processing plant by continuous blower ventilators. Samples of the gase^ should be taken and analysis made for the presence of oxygen and combustible gases. The men should work in pairs. Scott airpacs and forced ventilation shall be used as needed. Wash very thoroughly after exposure to raw sewage. ARD 003407 FOX000691 MATERIAL SHELLAC - VARNISH TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR handled -- OPERATIONAL USES Mechanical Protective Coating TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF HAZARD------------ AZARDOUS REACTION PRODUCTS Gallon Metal Cans Shellac is a protective material composed of a resin obtained from the secretions of an insect on trees in India, Siam, etc. This is refined and cut and thinned with alcohol. Varnish is a solution which can be applied to a surface in a thin film and produces a continuous protective coating by the evaporation of its volatile constituents, by oxidation or chemical reaction of the film-forming constituents, or by both means. Yes None EXPLANATION OF HAZARD----------- The fumes from the alcohol are poisonous, but as used there should be no serious danger. The fumes from the volatile liquids in the varnish may be a health hazard, especially if the varnish is used in close, unventilated areas. RECOMMENDED METHOD Adequate ventilation in area where used. ' ARD 003408 FOX000692 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ------OPERATIONAL USES SILICON Si Ingot Alloying constituent TRANSPORTATION AND HANDLING PROPERTIES Gravel-sized particles transported in boxes A hard, lustrous, crystalline solid of 6" lumps and down. Specific Gravity 2.00-2.49. Melting Point 1,420 C. Soluble in hydrofluoric acid and alkalies. Principal impurity is Ca. POSSIBILITY OF hAZMD---------- AZARDOUS REACTION PRODUCTS Small Silicon tetrafluoride. mmEXPLANATION OF ------------ Possible respiratory irritation in prolonged concentrated exposure to gas. RECOMMENDED METHOD OF CONTROL Adequate exhaust and ventilation. ARD 003409 FOX000693 MATERIAL SILICONE GREASE TRADE OR OTHER NAME Dow 33 DEPARTMENT IN WHICH USED, PRODUCED, OR WBffltar -- OPERATIONAL USES Electrical Used to lubricate meters and clocks which are exposed to fairly high temperatures. TRANSPORTATION AND HANDLING ' PROPERTIES Received in tubes A lightweight, colorless grease POSSIBILITY OF HAZARD AZARDQUS REACTION PRODUCTS Yes None as used EXPLANATION OF mm This material may cause dermatitis, particularly among individuals sensitive to this material, if allowed repeated or prolonged contact with the skin. RECOIWENDED METHOD OF CONTROL Limit, as much as possible, contact with the skin. If the material does contact the skin, thoroughly clean the affected area. ARD 003410 FOX000694 MATERIAL TRADE OR OTHER NAME DEPARTMENT IM WHICH USED, PRODUCED, OR hwcEed -- OPERATIONAL USES SILVER BRAZING ALLOYS Easy-Flo, Sil-Fos Electrical The repair of broken metal parts and the rebuilding of silver contact surfaces TRANSPORTATION AND HANDLING PROPERTIES Received in the form of rod, bar, or wire Easy-Flo consists of 503! Ag, 15.5% Cu, 16.5% Zn and 183! Cd. Sil-Fos consists of 15% Ag, 80% Cu, and 5% P. POSSIBILITY OF wnm----------- IAZARDOUS REACTION PRODUCTS Yes Cadmium fumes EXPLANATION OF HAZARD The alloy Sil-Fos probably presents no hazard unless it should be used in a very confined area. The alloy Easy-Flo used here and several others of similar composition present a definite hazard due to the cadmium metal they contain - 16% to 24%. The fumes given off when cadmium is heated are very toxic. The effects of cadmium poisoning may include lung damage and damage to the kidneys, bones, and blood. RECOMMENDED METHOD OF CONTROL Work with these alloys should definitely not be done in confined areas unless respiratory protection is provided. In addition general ventilation in areas where these alloys are used should be good enough to keep the concentration of cadmium fumes in the air below the permitted concentration. ARD 003411 FOX000695 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR HM&lEB ------OPERATIONAL USES SOAPS AND CLEANERS Floor Maintenance, Super Shine All, Windex, Formula 409, Perform, Cococon, Tide, Ez Go Hand Cleaner. Throughout the plant by janitors; general use of hand soaps. Cleaning agents TRANSPORTATION AND HANDLING PROPERTIES mPOzSmSIB-I-L-I-T-Y---O-F- AZARDOUS REACTION PRODUCTS These soaps and cleaners may be in the form of a powder, solid, or liquid. They are stored In their original containers, which can be metal cans, 5-gallon buckets, glass bottles, or paper boxes. Soaps are usually the sodium salt of oleic, stearic, or palmitic acids or of a mixture of these and in general of the fatty acid contained in natural fats and oils. Soap powder is a hydrated mixture of soap 20%, soda ash 40%, and the remainder water. Liquid hand soap used in soap dispensers contains coconut oil, domestic castlle oils, and glycerin. Some soaps and cleansers, in addition to the above, contain an abrasive to assist in cleaning as well as chlorine bleach. Other cleaners contain amnonia, alkyl alcohol ethers, or potassium soap. Yes None mEXPuLmANATION OF Most cleaners are non-flamnable or have an extremely high flash point, but can be very harmful If swallowed. Soaps containing abrasives or chlorine bleach may irritate the skin upon repeated use. Concentrated liquid cleaners may result in dermatitis upon repeated contact. Persons having sensitive skin may be bothered with skin eruption when using certain industrial cleaners. Ammonia has a sharp, pungent odor, and in some cleaners such as Windex, can irritate eye and nose membranes if not used with ventilation. RECOMMENDED METHOD OF CONTROL Avoid storing in open or unlabeled containers. Materials should be kept away from heat and open flame. Do not take internally. Avoid prolonged breathing of vapor and use in well-ventilated or naturally-ventilated areas. Avoid repeated contact with harsh cleaners. If prolonged contact is necessary during cleaning operations, protection the the form of rubber gloves should be provided. ARD 003412 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED. OR Ira -- OPERATIONAL USES SODIUM CARBONATE Soda ash, soda, Na^CO^ Potrooms Used to raise the ratio of sodium fluoride to aluminum fluoride in the bath. TRANSPORTATION AND HANDLING--------------- PROPERTIES Received at the plant in paper bags or bulk. Bags are stored on pallets in Building 36. Bags are transported to pots by fork truck and placed on the crust. Bulk received by rail, unloaded to storage tank by conveyor, to pots via dump buckets. A grayish-white powder or lumps containing up to 99% sodium carbonate. Soluble in water. Contains impurities of NaCl, sodium sulphate, calcium and magnesium carbonates, and sulfur. POSSIBILITY OF mum------------ iAZARDOUS REACTION PRODUCTS Yes None as used. EXPLANATION OF HAZARD Finely divided sodium .carbonate is very irritating to the skin, eyes, and respiratory passages, because it is a highly alkaline material and burns tender tissue. Sodium carbonate is an alkali material and if taken internally would be a poison. RECOMMENDED METHOD OF CONTROL Careful handling of the material to prevent dusting. Use of protective equipment to reduce the exposure of skin,'eyes, and respiratory passages to this material. Wash thoroughly after exposure. Use approved dust mask. ARD 003413 FOX000697 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR TDomftir -- OPERATIONAL USES SODIUM CHLORIDE Salt, NaCI Yard Service To melt snow and ice TRANSPORTATION AND HANDLING------------PROPERTIES Handled in bags and transported by truck White crystals POSSIBILITY OF hazard------------ AZARDOUS REACTION PRODUCTS None as used None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None _ ARD 003414 FOX000698 MATERIAL SODIUM HYDROXIDE TRADE OR OTHER NAME Caustic soda; sodium hydrate; lye; NaOH; diamond alkali DEPARTMENT IN WHICH Used, produced. OR HANDLED --*----- OPERATIONAL USES TRANSPORTATION AND HANDLihiT PROPERTIES Mechanical, Utility, Ingot Raise pH of potable water; cleaning air compressor valves, washbasin drain pipes, heat exchanger tubes, and pipefittings used on pot (molten metal) siphons mixed with water in drum. 352 solution by weight for cleaning aluminum skull from equipment used in handling molten aluminum in Ingot. Deionizing process for water additions to mill lubricant. Drums, buckets, small cans; shoveled into caustic tank or scooped into 5-gallon buckets. White opaque deliquescent crystal. Absorbs water and carbon dioxide from air. Sp. Gr. 2.130. Boiling point 1390 C. POSSIBILITY OF HAZARD------------ IAZAROOUS REACTION PRODUCTS Yes Sodium hydroxide mist EXPLANATION OF HAZARD This alkali will cause severe burns to skin membranes and conjunctivitis of the eyes. The mist is irritating and toxic. Reaction with alumlnun produces a sodium aluminate precipitate. Poisonous when taken internally. Caustic uniting with various metals will liberate hydrogen gas which may form explosive mixtures with air. RECOMMENDED METHOD PR CONTROL Careful handling of the liquid. Rubber gloves, aprons, and face shields or goggles should be used when handling the liquid. Mist and gases from tank should be exhausted by hooding. Immediate flushing of skin or eyes with copious quantities of water following contact with caustic solutions. ARD 003415 FOX000699 MATERIAL SOLDER TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR handled -- OPERATIONAL USES Half and Half, Alcoa 807, Hi Temp Alloy Solder, Silfas, Silver, 50SN-50ZN Electrical, Mechanical Used to make clean and permanent electrical connections and make repairs on various metal items. TRANSPORTATION AND handling-------------- PROPERTIES Received in spool or bar form Generally a tin-lead alloy, type used here 60% tin and 40% lead resin core; low melting point; may also contain other metals such as silver, copper, zinc, and cadmium. POSSIBILITY OF wnm----------- AZARDOUS REACTION PRODUCTS Yes Metal fumes EXPLANATION OF HAZARD Some of the metals used in solder, when in a molten state, emit vapors or fumes which are known to poison those working with the material as well as those In the surrounding area. Of the three most dangerous metals - lead, zinc, and cadmium - cadmium is the most dangerous. It has the lowest melting point, is the most volatile, and is the most poisonous. Lead, because it is present in such large amounts in solder, also presents an equally dangerous hazard. RECOMMENDED METHOD OF CONTROL If possible, use solders which contain no cadmium. All soldering operations should take place in well-ventilated areas. AFID 003416 FOX000700 MATERIAL TRADE OR OTHER NAftt DEPARTMENT IN WHICH USED, PRODUCED, Oft HANDLED ------ OPERATIONAL USES SOLDERING FLUX Borax No. 2, Alcoa No. 64, Oxweld - Cast Iron Mechanical, Electrical Used in the soldering process as an adhesive. TRANSPORTATION AND handling--------------- PROPERTIES Stored in jars or small cans Various compositions. Typically contains HC1, HF, H,PO,, acids, Zn, Cl, AlClg, etc. Also resin, animer, and oils. POSSIBILITY OF HAMS---------- AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAMS---------- Spattering may cause skin burns if flux contains acid. RECOMMENDED METHOD OF CONTROL---------- No special control required. ARD 003417 FOX000701 MATERIAL TRADE OR OTHER NAfC DEPARTMENT IN WHICH USED, PRODUCED, OR TMPfai -----------OPERATIONAL USES SOLVENT: CONTACT RE-NU Freon Electrical Used as a cleaner and degreaser in the meter shop and as a cleaner for switch contacts TRANSPORTATION AND HANDLING PROPERTIES Received in aerosol cans. Produced by Miller-Stephenson Chemical Co., Inc. Sprayed onto parts needing cleaned. Label states product contains "Freon" TF, which is trichlorotrifluoroethane. It is a volatile solvent, but has a low level of toxicity. Present threshold limit is 1000 ppm by volume. Product probably also contains one of the more volatile fluorocarbons as a propellant. mPOzSSmIB-I-L-IT--Y---O-F- IAZARDOUS REACTION PRODUCTS Yes Hydrogen fluoride, hydrogen chloride, and possibly phosgene. EXPLANATION OF HAZARD The fluorocarbon products marketed under the trademark "Freon" are low in toxicity, nonflanmable, nonexplosive, and noncorrosive, but In the presence of open flame or objects operating at high temperature they will decompose to form toxic or irritant products such as hydrogen fluoride, hydrogen chloride, and possibly phosgene. The low level of toxicity and nonflanmable nature makes Freon TF a good general solvent to substitute for the more hazardous materials. Its only effects of known significance are the depressant effect on the central nervous system and cardiac arrhythmia. These occur at concentrations much greater than the threshold limit. RECOffltNOED METHOD OF CONTROL The work area where this material is used should have adequate ventilation; personnel should be cautioned about smoking while using this material; it should not be sprayed on the skin. ARD003418 FOX000702 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR HAWKED ------OPERATIONAL USES TRANSPORTATION AND HANDLING------------PROPERTIES SOLVENT: 1,2 DICHLOROETHANE Ethylene dlchlorlde; ethylene chloride; Dutch liquid; Dutch oil; elayl chloride; CHjCICHgCl. Electrical Used as a degreasing agent for mercury and the internal portions of the mercury arc rectifier tubes; also cleaning of electrical joints of old Alcoa No. 2 Joint Compound, etc. before joint is made. It is received in one quart glass bottles which are opened as needed A colorless, oily liquid; chloroform-like odor; sweet taste. Resistant to oxidation and will not corrode metals. Burns with difficulty. __ POSSIBILITY OF fiAOTB------------ 'AZARDOUS REACTION . RODUCTS Yes None EXPLANATION OF mm------------ It is toxic by inhalation, by prolonged or repeated contact with the skin, and by ingestion. It is very dangerous to the eyes. RECOMMENDED METHOD OF CONTROL Use only in well ventilated areas; prevent excessive exposure of the skin to the liquid or vapor; protect eyes with goggles; and keep away from sources of fire. ARD 003419 FOX000703 MATERIAL TRADE OR OTHER NAFE DEPARTMENT IN WHICH USED. PRODUCED, OR handled -- OPERATIONAL USES SOLVENT: METHYL NAPHTHALENE Methylnaftalen Potlining Used as a solvent for 50 degree pitch to make room temperature seam mix: dilutes 50 degree pitch. TRANSPORTATION AND HANDLING PROPERTIES 55-gallon drums Liquid; solvent of pitch mPOSmSIB-I-L-I-T-Y---O-F- AZARDOUS REACTION PRODUCTS Yes Unknown EXPLANATION OF HAZARD Fumes may cause skin and eye irritation. Toxic if ingested. All solvents contacting and wetting the skin will cause dermatitis- inflamnatlon of the skin--may be caused by simple irritation or by systemic damage to the skin. Even the most inert solvents will dissolve the natural protective barrier of fats and oils and leave the skin unprotected against further irritation and harm. RECOMMENDED METHOD Of CONTROL Adequate ventilation. Rubber gloves and eye protection. ARD 003420 FOX000704 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PROWLED, or HANDLED ------ OPERATIONAL USES SOLVENT: NAPHTHA, VMSP Painters' naphtha; varnish-makers' naphtha, petrolium spirits; petroleum thinner; mineral spirits Electrical, Mechanical Cleaning and degreasing purposes TRANSPORTATION AND HANDLING PROPERTIES Obtained as needed in small quantities from the storeroom. A clear colorless liquid; volatile and highly flammable; a light petroleum distillate, a mixture of small quantity of benzene and toluene with xylene and higher homologs from coal tar. POSSIBILITY OF Tims------------ AZARDOUS REACTION r'RSDUCTS Yes None as used EXPLANATION OF hSZARB------------ If allowed to repeatedly contact the skin, it may cause dermatitis due to its solvent action on the natural skin oils. The vapor may prove dangerous to the respiratory system if inhaled in large quantities. Because of its low flash point, it also represents a dangerous fire hazard. RECOMMENDED METHOD OF CONTROL Prevent, as much as possible, contact with the skin. Use rubber gloves and use only in well ventilated areas. Keep the material and its vapor away from sources of fire. Eye protection should be worn. ARD 003421 FOX000705 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANtfa.. ......... OPERATIONAL USES SOLVENT: OAKITE 117 Ingot, Yard Service, Mechanical Cleaning oil and grease from equipment, floors, etc. TRANSPORTATION AND HANDUN6 PROPERTIES 55-gallon steel drun Specific gravity 0.87; 100% volatile (by volume). Colorless liquid; solvent odor; evaporation rate greater than ether (for comparison); negligible solubility in water. Flash point 135 F. but lower when evaporation in process. POSSIBILITY OF HJOT5---------- AZARDOUS REACTION PRODUCTS Yes Incomplete combustion may yield carbon monoxide. High vapor exposure to open flames or fire may yield traces of fumes of chlorinated organic compounds and hydrochloric acid. EXPLANATION OF HSzXPlB RECOMMENDED METHOD OF CONTROL Fire hazard from vapor or fumes; toxic effects from fumes; tissue irritation. Inhalation of high vapor concentrations may cause symptoms ranging from headache, dizziness, nausea, and mild depression to loss of consciousness. Direct contact with eyes causes Irritation. Prolonged or repeated skin contact may cause drying and/or irritation. All solvents contacting and wetting the skin will cause dermatitis -- inflammation of the skin -- may be caused by simple Irritation of by systemic damage to skin. The natural protective barrier of fats and oils is dissolved, leaving the skin unprotected against further irritation and harm. Provide adequate ventilation with safety-rated ventilating equipment. Remove all ignition sources. Recover free liquid. Cover with absorb ent material and haul away to approved dump area. Flush area with soap and water. If necessary, use suitable respiratory equipment. No smoking or open lights. Use safety goggles, neoprene apron or equivalent, face shield, and other suitable protective clothing. Avoid prolonged or repeated breathing of vapors and prolonged or repeated skin contact. Avoid getting in eyes; wash thoroughly after handling. Store in cool, dry place out of direct sunlight, away from heat, sparks, and open flame. Avoid prolonged storage at high or low temperatures. Keep container tightly closed when not in use. Relieve any pressure by opening slowly. For inhalation, remove from exposure. In case of severe overexposure, get medical attention. Flush eyes with plenty of water at least 15 minutes; get medical atten tion. Wash skin thoroughly with soap and water. Wash clothing, shoes. ARD 003422 FOX000706 MATERIAL SOLVENT: TRICHLOROETHANE TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PWi5uced';Tr" HANDLED OPERATIONAL USES Potlining Used to clean oil and grease from metal conductor joints TRANSPORTATION AND HANDLING PROPERTIES Small cans refilled from larger drum and carried to job. A petroleum distillate POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Yes EXPLANATION OF HAZARD---------- Excessive inhalation may cause respiratory irritation. Organic solvents such as petroleum distillates used for degreasing and cleaning are excellent fat solvents and will remove the natural oil from the skin, leaving it dry and scaly, and subject to cracking and Infection. - RECOMMENDED METHOD OF CONTROL Use in well ventilated areas, avoid excessive contact with skin, and wash skin well after using. ARD 003423 FOX000707 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED OPERATIONAL USES SOLVENT: TRICHLOROETHYLENE CgHCl3 Mechanical Used as a general solvent for cleaning grease and oil from various materials. TRANSPORTATION AND HANDLING PROPERTIES POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS 55-gallon drums held in storeroom and handled by truck to departments. Chlorinated hydrocarbon, colorless liquid, sweet characteristic odor. Boiling point - 188 F., 87 C. Vapor pressure - 1.16 psia at 68 F. Relative density to air - 4.5. Decomposes eventually in the presence of moisture to hydrochloric acid and phosgene. Insoluble in water. Non-flammable and noncorrosive to conmon metals. *Vapor Hazard - 1,000 Threshold limit - PPM by volume - 100 Yes Hydrochloric acid and phosgene may be formed in small quantities. EXPLANATION OF HAZARD The liquid may cause skin irritations which lead to dermatitis. The vapor is a narcotic and anesthetic. It is not only effective through inhalation but also can be absorbed through the skin. Immediate toxic effects are the depressant effect on the central nervous system, dermatitis, and injury to the liver. Personality changes also have been noted. An organic solvent such as trichloroethylene, used for degreasing and hand cleaning is an excellent fat solvent and will remove the natural oil from the skin, leaving it dry and scaly and subject to cracking and infection. RECOMMENDED METHOD OF CONTROL Proper protective equipment such as rubber gloves, aprons, etc. should be provided, as well as eye protection. Areas should be well ventilated. Contact with the skin should be restricted as much as possible. * Ratio (ppm/ppm) of equilibrium vapor concentration at 25 C to the Threshold Limit Value computed from vapor pressure data in references below. Mellan. Industrial Solvents. Reinhold Publishing Corporation. New York, 1939. Jorday. Vapor Pressure ofUroanic Compounds. Interscience Publishers, Inc. New York, 1954 ARD 003424 FOX000708 MATERIAL SOLVENT: VARSOL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PftODUCEt), OR HANDLED ------ OPERATIONAL uses Electrical, Potlining, Environmental Control As a solvent for oil and grease; lubricant TRANSPORTATION AND handlInO PROPERTIES Stored in 55-gallon drum near general work area. Smaller containers filled from this drum and carried to job. A light petroleum distillate. An aliphatic solvent having a minimum Tag closed cup flash point of 100 F. Conforms to standard for Stoddard Solvent, (Vapor hazard 7, Threshold limit 500 ppm). mPOSmSIB-I-L-I-T-Y---O--F AZARDOUS REACTION PRODUCTS Yes None as used. EXPLANATION OF name------------ The primary problem with this solvent is dermatitis due to its solvent action on natural skin oils. It may also cause allergic dermatitis. The liquid may also cause eye damage, and the inhalation of large amounts of the vapor may cause respiratory reactions. It is among the least reactive of solvents, however, and does not pose a serious problem. RECOMMENDED METHOD OF CONTROL Use only in well ventilated areas; restrict contact with the skin as much as possible; wear some type of eye protection; do not use near a source of fire. ARD 003425 FOX000709 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED. OR haniM ---- OPERATIONAL USES STEAM BOILER TREATMENT ADDITIVE Nalpac (Stock No. 270-942-8242) Mechanical Steam boiler tube surface scale preventive TRANSPORTATION AND HANDLING PROPERTIES 55-gallon metal drums Rust and corrosion inhibitor POSSIBILITY OF HAZARD IAZARDOUS REACTION PRODUCTS Yes None known EXPLANATION OF HAZARD " Dermatitis, skin and tissue irritation, may cause eye injury RECOMMENDED METHOD OF CONTROL Avoid spills and splashes; handle with care. Unscrew 1-ring slowly; let gas escape gradually. Wear eye goggles or face shield when transfecring from drum. In case of contact, immediately flush with large amounts of water for at least 15 minutes; in case of eyes, also get medical attention. Remove contaminated clothing. ARD 003426 FOX000710 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, OR HANOLgO ----- OPERATIONAL USES STEAM CLEANING FLUID ADDITIVE "APL" Jenny (No. 60). All-purpose liquid cleaning compound. Mechanical Added to fluid used for steam cleaning TRANSPORTATION AND HANDLING PROPERTIES 55-gallon metal drums Strong oil and grease solvent; safe on aluminum and magnesium. Biodegradable. POSSIBILITY OF ESZAEff---------- AZARDOUS REACTION PRODUCTS Yes None known EXPLANATION OF HAZARD Excessive contact can cause dermatitis, skin and tissue irritation RECOMMENDED METHOD OF CONTROL Avoid breathing of vapors; avoid prolonged or repeated contact with skin. Wash skin thoroughly. In case of contact with eyes, flush repeatedly with water for at least 15 minutes, and get medical attention. ARD 003427 FOX000711 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR twrcfcfl -- OPERATIONAL USES STEEL STUBS Rodding, Utility, Mechanical Part of carbon anode assembly; iron alloy material in pots. TRANSPORTATION AND HANDLING PROPERTIES Rod trailers, trolley conveyor, fork trucks, on pallets. Solid, cylindrical forms of steel POSSIBILITY OF Haros------------ IAZARDOUS REACTION PRODUCTS None None mEXPmLANA--T-IO--N---O-F- None RECOMMENDED METHOD 5f~c5ntrol None ARD 003428 FOX000712 MATERIAL TAR TRADE OR OTHER NAht Cold-mix asphalt, Randustrial F161 DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ------ OPERATIONAL USES Yard Service, Mechanical Mix and patch floors, roads TRANSPORTATION AND HANDLING PROPERTIES Bituminous substance, usually a solid until heated. Similar in composition to low softening pitch. Thin liquid primer used to preheat patch area. POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Yes Phenolic compounds given off during melting: toluene, benzene EXPLANATION OF HAZARD During melting the fumes fiven off will contain phenolic compounds, toluene and benzene. Melting and application should be performed outside so that the hazard is reduced to a minimum. RECOMMENDED METHOD orCONTROE------------ Provide adequate ventilation. Preferable to do work outside. Careful monitoring of fumes. Avoid skin contact with primer and asphalt. Wash off skin thoroughly. ARD 003429 FOX000713 MATERIAL TITANIUM (5%) - BORON (10*) ALLOY TRAM OR OTHER NAME DEPARTMENT IN WHICH USED.' PRODUCED, 5F MNtfeP -------OPERATIONAL USES Ingot, Shipping Alloy, grain refiner TRANSPORTATION AND hAndli^ PROPERTIES 20-pound bricquetted slabs, small ingot bars Titanium is used in alloy to impart lightness and tensile strength POSSIBILITY OF H37MY----------- .AZARDOUS REACTION PRODUCTS None, as used here (Titanium dioxide) EXPLANATION OF HAZARD None as used here RECOMMENDED METHOD OF CONTROL None ARD 003430 FOX000714 MATERIAL TURPENTINE TRADE OR OTHER NAME DEPARTMENT IN WHICH used, produced. Or handled OPERATIONAL USES Mechanical Paint thinner TRANSPORTATION AND HANDLING PROPERTIES Metal cans A mixture of resin and volatile oil obtained from coniferous trees. Flammable. mmPOSSIBILITY OF ------------ 1AZARD0US REACTION PRODUCTS Yes None as used EXPLANATION OF HAZARD Turpentine is a skin irritant and will cause dermatitis if allowed to remain on the skin for any length of time. The fumes act as an irritant affecting principally the eyes and lungs Very small amounts produce discomfort. The continued inhalation of the vapors may cause serious inflammation of the kidney and a predisposition to pneumonia. RECOMMENDED METHOD OF CONTROL Adequate ventilation. Dilution with uncontairrinated air. ARD 003431 FOX000715 MATERIAL USED A-446 ALUMINA TRADE OR OTHER NAME None DEPARTMENT IN WHICH USED, PROOUCEb, OR HAMDCeO ........... OPERATIONAL USES Environmental Control Used as aerating bed medium for collecting A-446 carbon furnace gas emission hydrocarbons (both solid and gaseous) TRANSPORTATION AND HANDLING PROPERTIES Piped in closed system Inert alumina with entrained high melting point gaseous hydrocarbon and pitch, with some entrained petroleum coke particles. POSSIBILITY OF HSZM5------------ ;AZARDOUS REACTION pRooucts Yes CO^ and S0 from reaction with natural gas in alumina regenerator units- c EXPLANATION OF HAZARD Excessive exposure can cause skin irritation and/or lung irritation RECOMMENDED METHOD OF CONTROL Avoid leaks to atmosphere; wear approved dust masks and/or respirators if leaks are encountered. ARD 003432 FOX000716 MATERIAL ""APE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED, Oft HANDLED ------ OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES VELVOLEUM CLEANER AND PROTECTOR Throughout the plant by janitors For the removal of dirt and stains and for protection of velvoleun desk tops against permanent staining by inks and carbons one-quart cans Cleaner contains ethyline glycol and diethylene glycol. Protector contains petroleum distillates. Highly flammable. mPOSmSIB-I-L-I-T-Y---O-F- AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF 11---------- Materials are highly flannable and can be harmful or fatal if swallowed. These concentrated heavy duty cleaners may result in dermatitis upon repeated contact with skin. Vapors can cause irritation of the mucous membranes. RECOMMENDED METHOD OF CONTROL Materials should be kept away from heat and open flame and should be stored in closed, labeled containers. Avoid prolonged breathing of vapors, and use in well-ventilated areas. Avoid repeated contact with skin, and exercise personal hygiene. If prolonged contact with skin is necessary during cleaning operations, rubber gloves should be provided. If Velvoleian Cleaner #50 is swallowed, induce vomiting immediately and call physician. If Velvoleum Protector #100 is swallowed, do not Induce vomiting. Call physician immediately. ARD 003433 FOX000717 MATERIAL VERMICULITE TRADE QR OTHER NAME departmentinwhich USED, PRODUCED, OR HAN&LEO ----- OPERATIONAL USES Ingot Refractory - insulating material TRANSPORTATION AND Hli-------------PROPERTIES Paper bags A hydrated silicate of indefinite composition. A micaceous material POSSIBILITY OF 1M----------- IAZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None AR0003A34 FOX000718 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH US'Etj," PRODUCED, OH HflHDfeff' ' -----OPERATIONAL USES VIRA FLUXES C-200 and PR-5 Ingot Used as mold washes. Use of this material prevents the molten aluminum from attacking the iron molds. TRANSPORTATION AND HAM.IHE PROPERTIES Received in drums Mixed with water to form a slurry which is painted on the mold and allowed to dry POSSIBILITY OF HAZARD AZARDOUS REACTION PRODUCTS Unknown Unknown EXPLANATION OF HAZARD----------- RECOMMENDED METHOD OF CONTROL ARD 003435 FOX000719 MATERIAL WATER-SOFTENER RESIN TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PftODUCEb. or HANDLED OPERATIONAL USES Yard Service Water softener bed TRANSPORTATION AND HANDLING PROPERTIES Shovel Deionizing medium POSSIBILITY OF HSZMB .AZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL None ARD 003436 FOX000720 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USEDT PRODUtEb. Oft HANDLED ----- OPERATIONAL USES WATER SOLUBLE OIL None Yard Service Disposal of scrap oil to dump or onto roadways (to settle oil) TRANSPORTATION AND HANDLING PROPERTIES Bulk tank trailer POSSIBILITY OF HANARO AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF mm------------ Dermatitis, skin irritation RECOMMENDED METHOD OF CONTROL Avoid contact; wear adequate clothing, including rubber boots, plastic gloves; wash skin thoroughly. ARD 003437 FOX000721 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ----- OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES WELDING AND BRAZING FLUXES Oxweld, Fleetweld, Stoody, Lincoln; Brass-Bronze-Malleable Iron Brazing Flux; Silver Soldering Flux; Soldering Paste Flux Mechanical These materials assist in the welding or joining of metal parts by aiding in the free flowing of the welding or brazing alloy, cleaning the area to be joined, and preventing the formation of oxides during the joining process. Received at storeroom in various size cans. By can to various areas in the plant where welding is carried on. May also come as coating applied to welding rods. Composition of the fluxes varies with the metals being joined. They may be either acid or alkaline in nature. In general fluxes may contain silicates, carbonates, fluorides, oxides, or nitrates. mPOSmSIB-I-L-IT--Y---O-F- iAZARDOUS REACTION PRODUCTS Yes Fumes from various constituents of the flux EXPLANATION OF HAZARD Certain fluxes, especially those containing fluorides, may give off fumes during use which will irritate the eyes, skin, and respiratory tract. Some of the paste types, if allowed to contact the skin, may cause burns or dermatitis. RECOMMENDED METHOD OF CONTROL Conduct welding operations, if possible, in open well-ventilated areas or under exhaust hoods. If much welding is to "be done in a confined area, forced ventilation should be used. Skin areas exposed to these fluxes should be washed thoroughly. ARD 003438 FOX000722 MATERIAL WELDING FUMES TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED ------ OPERATIONAL USES Mechanical A product resulting from welding operations TRANSPORTATION AND HANDLING PROPERTIES Welding operations See WELDING AND BRAZING FLUXES and WELDING RODS AND WIRE POSSIBILITY OF hazard---------- AZARDOUS REACTION PRODUCTS Yes Very toxic due to the various oxides which may result EXPLANATION OF HAZARD See WELDING AND BRAZING FLUXES and WELDING RODS AND WIRE RECOMMENDED METHOD OF CONTROL Adequate ventilation. Respirators or gas masks in enclosed areas. Goggles. ARD 003439 FOX000723 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED. PRODUCED,'W HANCfar ----- OPERATIONAL USES WELDING RODS AND WIRE UDO Aluminum; 4043 Alimunum; Oxweld # 63 and 66 Copper; Lincoln NS3; Nichrome V; Fleetweld 5 and 7; Speedex 24; Softweld; Stainless AWS309; Stoody # 21, 110, and 134; Oxweld 25M; Airco # 926; 5P Wire Mechanical, Rodding Fabrication and repair and maintenance of equipment, rod welding TRANSPORTATION AND hardline PROPERTIES POSSIBILITY OF HAZARD IAZARDOUS REACTION PRODUCtS Various size units received in storeroom and small amounts to welding locations Welding rods are available in many sizes and compositions. Some use an inert gas (argon) shield to prevent the formation of oxides, and some are used with a liquid or paste flux. However the majority are coated with a flux material. These fluxes may contain sodium, calcium, potassium, aluminum, cadmium, fluorine, silicon, and nitrogen. Yes Metal fumes and possibly some volatile fluoride and nitrogen compounds EXPLANATION OF HAZARD The liberation of metal fumes during welding which may cause metal fume fever is entirely dependent on the welding rod being used and the metal being welded. Metal surfaces coated with zinc or lead base paints probably present the greatest hazard. Long exposures to iron oxide which is liberated during the welding of steel may cause a bronchial cough. Exposure to fumes, such as fluorides, from the flux coatings may cause irritation of the respiratory tract. These hazards exist mainly when welding is carried out in areas with poor ventilation. RECOMMENDED METHOD OTToror---------- Adequate ventilation at all welding locations. If welding must be done in a confined area, some system of forced ventilation should be used. ARD 003440 FOX000724 MATERIAL TRADE OR OTHER NAfg DEPARTMENT IN WHICH USED, PRODUCED, OR HANDLED----- -----OPERATIONAL USES TRANSPORTATION AND HANDLING PROPERTIES WHITE LEAD Basic lead carbonate Mechanical, Electrical Its main use is as a pipe joint compound. Occasionally it may be used as a lubricant in machining operations, and it may be present as pigment in white paints. It is usually received In small cans mixed with oil. Occasionally, however, the dry powder is received, and it must be mixed with oil. As a dry material it is a poisonous, white, amorphous powder with a specific gravity of 6.9. However, it is usually mixed with an oil, such as linseed, to the consistency of a thin paste. Decomposes and is soluble in acids, insoluble in water. POSSIBILITY OF mm------------ IAZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF mm----------- Inhalation of any dust created during the handling of the dry powder can cause lead poisoning. Ingestion of any of the powder or oil mixture also could cause lead poisoning. RECOMMENDED METHOD OF CONTROL Careful handling of the dry powder to prevent dusting. Thorough washing of skin and clothes which have come in contact with the dry powder or the oil mixture. ARD 003441 FOX000725 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH WHITING Atomi te Ingot OPERATIONAL USES Metal trough protection TRANSPORTATION AND HANDLING PROPERTIES Paper bags Whiting is a crude product obtained from chalk deposits. Approximate analysis of dry whiting should be 98% calcium carbonate, 1.5% silica and 0.50% iron, alumina and organic matter. POSSIBILITY OF WJM----------- iAZARDOUS REACTION PRODUCTS None None EXPLANATION OF HAZARD None RECOMMENDED METHOD OF CONTROL'---------- None ARD 003442 FOX000726 MATERIAL TRADE OR OTHER NAME DEPARTMENT IN WHICH USED, PRODUCED, OR hwbleb ... -- OPERATIONAL USES WOOD AND BLACKTOP SEALER Squeeze-Cote Yard Service Sealer TRANSPORTATION AND HANDLING PROPERTIES Metal cans Flamnable, resistant to oils, gasoline, and solvents POSSIBILITY OF i----------- AZARDOUS REACTION PRODUCTS Yes None EXPLANATION OF HAZARD Skin and eye irritant RECOMMENDED METHOD OF CONtRQL Proper attire (long sleeves); protective glasses. Keep away from heat and open flame; adequate ventilation. Avoid breathing spray or mist. Wash eyes repeatedly with water and contact First Aid. ARD 003443 FOX000727 MATERIAL ZINC TRADE OR OTHER NAME DEPARTMENT IN WHICH used, produced, or"' HANDLED OPERATIONAL USES Unloaded and stored by Shipping; Ingot Aluminum alloying element TRANSPORTATION AND hAnDLIRS properties 100-pound slabs, palletized A heavy shiny, white metal. Readily oxidizes at temperatures above melting point. Melting point - 419 C. Boiling point - 918 C. POSSIBILITY OF mm------------ AZARD0US REACTION PRODUCTS Yes Metal fumes EXPLANATION OF HAZARD Pure zinc represents no hazard. However if it is volatized, it can cause metal fume fever and respiratory problems. Zinc oxide in large concentrations will also cause fume fevers. Zinc as it is used in this plant probably presents no hazard, as exposure to metal fumes or oxide would be of very slight duration. RECOMMENDED METHOD OF CONTROL Personal hygiene; adequate ventilation ARD 003444 FOX000728 XI ARD 003445 FOX000729