Document j7BVdaqexde0k2Jaq6bDykxp

o s (J PRODUCT nctnactont 6 insulation condonation DEVELOPMENT PRODUCTS PRODUCT NUMBER Lt. Wt. Moldit 50 (A-1434) Repl. by 2065 Lt. Wt. Moldit 50 LINS (A-1446)Repl. by 2058 Zircon Ramming Mix (A-1425) Hi Alumina Ramming Mix (A-1444-1) fcircon Mortar (A-1417) T. C. Cement (A-1500) Spray-Frac A-C (A-2006) Spray-Frac C (Modification) Spray-Frac Z Moldit #17 (A-1416) Light Weight Moldit #50 SDK-50 D-CO Castable Dry Surebond A-1452 Light Weight Moldit #50 L. I. Special Type C Refractory (TVA) Dry Super 3000 Hi-Aluminacrete-C H S Gun Mix Lt^Wt* Castable A-1389-2 (Wabash Smelting only) A-1388 for Hellenic (Dravo) Aluminacrete 65 Stave Grout A-1457 SDK-50 (T) Graphite Ram Mix (A-1406) Lt. Wt. Moldit #50 Mor-MIx 2026 '- 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009- 2010 2011 2012. 2013 2014 *' 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 PLAINTIFFS EXHIBIT RCTRACTORY 6 INSULATION CORPORATION develop:-::::;? products Page 2 PRODUCTS Blast Furnace Castable Spray-Frac A (See 853) Blast Furnace Castable (Cancelled) Moldit #15 Hi Alumina '.'ash Hi Alumina Mortar Magnesite-Dolomite Gunning Mix Spray-Frac M-2 (Modification) LIUS 50 (Modification) Super 3000 Winterized(Research) Baker Jebcopatch Lt. Wt. 50 (Modification) Repl. by 2065 #3000 Cement (Modification) Light Weight Moldit #50 Spray-Frac M-2 J / - PRODUCT-NUMBER 2050 2051 2052 2053 2054 2055 2056 2057 2058 2059 2060 2061 2062 2063 2064 2065 2066 2067 2068 2069 2070 2071 CE0105477 33820 ce/hi (*> REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION i Lt. Wt. Moldlt #50 PRODUCT NO.2000 date 9-^0-65 MO. A-1^34 WATER FOR MIXING pouiAPirt. Adjust east density to 50 3 lbs. per cubic foot MIX: % BY WEIGHT MIXING TIME HH.6% PA-6 Perlite 14.3* Afton Clay 3.6* PA-130 Perlite 37.5Z Tito Cement N ANALYSIS /4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH ; AL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS *o, F.,0, A*A op, TiO, ZrO, MgO Na,0 MnO C0 CE0105478 MODULUS OF RUPTURE CURED DRIED @ 220F FIRE) PCE Cast BULK DENSITY 50 + 3 lbs. FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH ce/hi (F) 33821 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION - * LT. WT. MQLDIT *R0 T.TNR____________ PRODUCT NO.................................... -DATE 9-3Q-6S LAS NO. 2001 WATER FOR MIXING REMARKS:Replaced bv Product 2058--------------------------------------------------------------------------------------------------------- MIX: % BY WEIGHT. MIXING TIME 37.OX PA-6 Perlite 16.1X PA-130 Perlite 7.6X Jenner Clay 39.3X CA-25 (Alcoa) Binder N ANALYSIS 4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thro MESH ' iAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, AIA Cr20, TiO, ZrOj MgO NjO MnO C*0 CE0105479 MODULUS OF RUPTURE CURED DRIB) @ 220F HRED PCE E^DENSITY 50+ 3 lbs. FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STBJ^TH rE/HI (F) 33822 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION 'Plastimold PRODUCT NO,_________________________________________2007DATE . ?".12-65. _ NO__________ WATER FOR MIXING REMARKS:___ MIX: % BY WEIGHT. MIXING TIME 9.IX Insulating Grog 9.IX PA-6 Perlite 4.5X Jenner Clay 27.3X Tito 40.9X Brick Grog, 8x 40 Mesh 9.IX MAD Clay 'N ANALYSIS A MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH 1AL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS *>. F.,0, AljO, CrA TiO, ZrO, M9O N,0 MnO C0 CE0105480 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE CAST BULK DENSITY 75 + 5 lbs. FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE/HI (F) 33823 RIPRACTORY AND INSULATION CORPORATION C"'--" W mmm 4 C^T-'T Wa wS WikWiII .xd Spray rac 2 NO. 1^33 AmmAaivS!, PRODUCT NO.__________2008 WATER FOR MIXING_________ nATC September 15 1965 MIX! /. SY WEIGHT- ' Zircon Sand o& wcn.oni.c 3-C Add o. S;j Senium Silicate 35.02 Water MIXING T1K/.S _ JL-Kinutes Lab Mix Base - 937 Grans "D" Soda - 63 Grams Water - 215 Grams IE.\ rv.\/0.Y--; k wis::-. 9 / CuAc. Wm^VmWaL IGN. LOSS G.\* W OX * V^--*.\ 0 CN v M2S.~. so. FajO, ~'A C-,0, CN :a w:os:-: no, CN CM WW C.\ aW IVi^Sm 2>. v 3*0 S *o, wso NajO ON %v0 T..r^ 100 me::. 71.0 v ij.o? Mr.O CaO * Ot SPA .LING LOSS ^nc: 0 Minutes itin. CE0105481 SlS MODULUS OF RUPTURE CURED DRIED @ 220F fired EC2 DULX DENSITY FLASH SET CONSISTENCY STICKINESS V/ORXA2ILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH (j) 3382* REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION 3___ LAB NO- Moldlt #17 A-1416 product no._ 2009datp9-30-65 water FOR mixins Tanping 9.0S Caet 12. 6S REMARKS:. MIX: % BY WEIGHTMIXING TIME 3 Blnutea 67.OK Calcined Missouri Flint Clay - 6 Mash 33*0S Alcoa Binder \ :N ANALYSIS '/< MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH TR 13.0 + 3.OS 35.0 4.OS 10.0 3.OS 4.0 1.0S 3.0 1.0S CHEMICAL ANALYSIS !GN. LOSS 6.35 SiOi 28.86 F*jOj ai2o, 0.72 56.06 0,0, T*0, 1.17 ZrO, MgO N4jO 2.17 0.29 MODULUS OF RUPTURE CURED DRIED @ 220F 1200 psl Bin. FIRED PCE BULK DENSITY 12* lb*./ft FLASH SET CONSISTENCY STICKINESS WORKABILITY ON 200 100 Thru MESH MESH 35.0 5. OS MAL CONDUCTANCE MnO C0 K20 S03 SPALLING LOSS CE0105482 3.03 0.85 0.03 ' MOISTURE LOSS LINEAR CHANGE *2500 1.1S PENETRATION COLOR COMPRESSIVE STRENGTH 220*F-5480 psi (axioms Service 2550*F CE/HI(F)33825 REFRACTORY AND .INSULATION CORPORATION a -- -Tr %** *** r m? . * * ft * --/ ft * * J Vii RAND SPX-50 PRODUC:Tt no. 2011 -DATE_ll-15=6l_ LAB NO. 211 WATER FOR MIXING. remarks- ^enlaces A-1R77, .Product Jt 11 - Peyiserf 1-26-66., "ev^rri IQ-tf-57 f^av use PA-420 in olace of PA-R2Q) MIX: % BY WEIGHTMIXING TIME** nlnutes: Batch '/ei.f'-ht (lbs.) ^0.0 Incor Cement( HI Early) 30.0 if60 Rand 17.0 PA-320 Perlite 13.0 KYfr'6 Clay *100 300 170 130 `7REEN ANALYSIS ON l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 ... ON 20 MESH MESH 1.0 + 1.0*1 10.0 + 3.0% ON 40 MESH 10.0 + 2.0!5 ON 60 MESH 13.0 + 2. or. ON 100 MESH 10.0 + 2. or ON 200 MESH Thru 100 MESH 56.0 + 5.or IERMAL CONDUCTANCE CHEMICAL ANALYSIS IGN. LOSS SiO} F.,0, Al,0, Cr,0, TiO, ZrO, MgO Na,0 MnO CaO SPALLING LOSS CE0105483 MODULUS OF RUPTURE CURED DRIED @ 220F 500 Psi. I'in. FIRED PCE BtH.K"DENSITY Us + 3 lbs./ft.3 FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE/HI(F) 33826 AND___ LAB NO_ REMARKS:. REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION D. C. 0. CASTABLE A-2012. PRODUCT NO. 2012DATP 2-28-67 WATER FOR MIXINS Four 15?_________________ MIX: % BY WEIGHTMIXING TIME_______ 1 ftlnutes 70.0? Calcined Missouri Flint - 3/^n 5.055 KY #6 Clay 25.05! Refcon Cement SCREEN ANALYSIS ON i" MESH 0.0? ON 1/2 "MESH .7.0 + 3.0? ON i/U"MESH 25.0 + 4.0* ON 6 MESH 19.0 + 3.0? ON 8 MESH 6.0 + 2.0? ON 20 MESH 7.0 + 2.0? ON MESH j.o . 2.0, ON 60 MESH t n + n ,nt ON 100 MESH T.o + T.n* ON 200 MESH Thru 100 MESH 32.0 + 5.0? RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F,0, AIjO, 0,0, TiO, ZrO, MgO NjO MnO CaO CE0105484 MODULUS OF RUPTURE CURED 800 psi DRIED @ 220F FIRED PCE Cone 17-18 BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE/Hl (F) 33827 REr-.TACTC.'Y AND INSULATION C0:';?0?.ATi0\! \ V. ; ' k . . X l' MAND_ DRY SURESOiiD u<n.D NO. A-1452_________ WATF.R FOP. MIXING REMARKS: PRODUCT NO.. 2013p,*Tr 4-19-65_____________ MIX: % DY WEIGHT. MIXING TIME____ 4_M1nutes 29.0% 60 Sand 47.0% #75 Flour Sand 19.0% Hamilton #2 Clay 5.0% GO Soda SCREEN ANALYSIS -N l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON' 8 MESH TJH :Z0 MESH ON 40 MESH ON 60 MESH ON ICO MESH ON 200 MESH Thru TOO MESH 3.0 15.0 19.0 63.0 miAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, MODULUS OF RUPTURE CURED DRIED @ 220F t 800 Ps i. f.2o FIRED PCE C'A "fro. ZrO, MgO NajO BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MnO MOISTURE LOSS CaO LINEAR CHANGE PENETRATION COLOR CE0105485 COMPRESSIVE STRENGTH CE/HI(F) 33828 REFRACTORY AND INSULATION CORPORATION' STANDARD MIX SPECIFICATION . .JO LIGHT WEIGHT MOLDIT #50 L. I. A-2014 wnniin Kin 2014 WATER FOR MIXING demarxc. NVX to be added to middle of batch fiatc 8-26-66 MTY- *J% BY WEIGHT MIXING TIME 20.0% PA-3 Perlite 5.8% Jenner Clay 38.0% Calcine, 40 mesh 36.2? Refcon or German Binder 0.07? NVX / N ANALYSIS U MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH AL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiOj F^O, AIjO, 0,0, TIO, ZrO, M90 Na,0 MnO CuO CE0105486 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE Last BULK DENSITY 49 + 3 lbs./ft.3 FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE/HI (F) 33829 p** **-'0___ V. REMARKS: REFRACTORY AND INSULATION CORPORATION* STANDARD MIX SPECIFICATION DRY SUPER #3000 PRODUCT NO. 2016hate 11-8-66 WATER FOR mixins 2l<* D1P Consistency MIX: % BY WEIGHT. MIXING TIME 4 Minutes 46.5* 25.8? 15.2? 7.5? 5.0? Raw Kyanite, 100 Mesh, Mulllte, 35 Mesh Bancroft Clay "GD" Sodium Silicate Alumina D. C. Fines Aluminum Silicates, Inc. S`----- CN ANALYSIS MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON SC- ` MESH ON 40 MESH 3.0 + 1.0? ON 60 ON 100 MESH 1H.0 + 3.0? MESH 22.0 + H.0? ON .200 MESH Thru 100 MESH 6l.O + 5.0? \L CONDUCTANCE ----------SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS 3,1* SiO, 39,3 FjO, o.4 AljO, *511,7 CfjO, "TfO, ZrO, MgO N,0 2.0 MnO C*0 runin^487 MODULUS Or RUPTURE CURED DRIED @ 220F 2H00 Psi Min. FIRED PCE C/36 BULK DENSITY TIASH3ET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE * PENETRATION COLOR COMPRESSIVE STRENGTH ce/hi (F) 33830 REFRACTORY AND INSULATION CORPORATION STAijBAHD OX S?i?KA7'iO;j rpakid *** ALUI'IUACRETE - COARSE___________ PRODUCT Kin 2017 ; Kin 2017 WATER FOR MIXING______________________________________________ acmiAPif*;. (For Lukens Steel Mark "H1-Aluninacrete)___________ nATF 5-10-67 MIX: % BY WEIGHT. MIXING time * Minutes Batch Weieht 25.055 Tabular Alumina - 1/4 Mesh 40.055 Tabular Alumina - 8 V.esh 35.03 Alcoa CA-25 Binder 250# 400# 350# SCREEN ANALYSIS Va MESH ON 3 MESH 1.0+ C>.53 ON 4 MESH 3.0 + 2.03 ON 6 MESH ON 8 MESH 12,0 + 3.03 ON 20 MESH 36.0 + 4.03 ON 40 MESH 5.0 + 2.03 ON 60 ON 100 MESH MESH 4.0+ 2.03 2.0 + 1.03 ON 200 MESH Thru 100 MESH 37.0 + 5.03 THERMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED SiO, F.,0, 0.143 All0, 93.03 0,0, TIO, ZrO, MgO N,0 MnO CaO DRIED @ 220F 2000 Psi. vin. FIRED PCE C/38 BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105488 CE/HI (F) 33831 REFRACTORY AND INSULATION CORPORATION STANDARD m SmFitJZm BP*ND H. s. GUM MIX LAB NO. REMARKS:. PRODUCT NO___2018DATE_ln3r_66 WATER FOR MIXING MIX: % BY WEIGHT. MIXING TIME 85/5 Calcined Flint Clay - 6 Mesh 152 Kentucky #6 Clay SCREEN ANALYSIS On Va MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH CTN izo "MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH *. tMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS *>. F*jOj AIA OA Tio, ZrO, MgO Na,0 MnO CaO 020105489 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH ce/hi (F) 33832 REFRACTORY AND INSULATION CORPORATION standard mix specification r~<Nin TiT, WT. CASTABLE PRODUCT Kin 2019hatc 1-10-67 LAB no A-1389-2 WATER FOR mixins 32? Pouring REMARKS- ^or Wabash Smelting Company Only MIX; % BY WEIGHT MIXING TIME 68.0? Insulating Grog 10.02 C-4 Alumina, Alcan 20.02 Alcoa Binder 2.02 Ky #6 Clay 0.22 Soda of Bicarbonate (added) SCREEN ANALYSIS ON >/4 MESH ON 3 MESH ON 4 MESH TRACE ON 6 ON 8 ON 20 ON 40 MESH 1.0 + 1.02 MESH 5.0 + 2.02 MESH 20.0 + 4.02 MESH 16.0 + 3.02 zO 00* MESH 16.0 + 3.02 ON 100 ON 200 MESH 10.0 + 2.02 MESH Thru 100 MESH 32.0 + 4.02 RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiOj Al,0, CrA TiO, ZrO, MgO Na,0 MnO CaO MODULUS OF RUPTURE CURED DRIED @ 220F 200 psi FIRED PCE BULKTDENSITY 74 + 4 lbs./ft.3 FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105490 ce/hi(F) 33833 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION B aKin A-1338 GUMMING CASTABLE PRODUCT no LAB NO. 2020 WATER FOR MIXING remap**;-For Export Customer Hellenic 2020iiatp 9-7-67 MIX: % BY WEIGHT__ : MIXING TIME 75.0% Calcined Missouri Flint Clay - 6 Mesh 5.0^ Jenner Clay 20.03 Tito Cerent SCREEN ANALYSIS ON Va mesh ON 3 MESH ON 4 MESH ON 6 MESH TR ON 8 ON 20 MESH 6.0 MESH 39.0 ON 40 ON 60 MESH 14.0 MESH 6.0 ON 100 MESH 5.0 ON 200 MESH Thru 100 MESH 30.0 RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED so. F*jO, DRIED @ 220F FIRED AIA PCE CrA BULK DENSITY TiO, FLASH SET ZrO, MgO N*jO CONSISTENCY STICKINESS WORKABILITY MnO MOISTURE LOSS CaO LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH rEOl05491 ce/hxW 3383* REFRACTORY AND INSULATION CORPORATION STANDARD 2K SR03CATIC:i ,Nin STAVE GP.OUT PRODUCT NO. 202gDATE S-.Q-6T lab no. A-1U57 WATER FOR mixins 23? Pour pcwAPifg. Mix has set tine retarded to 6 hours MIX: % BY WEIGHT. MIXING TIMEjJ_nimitJa Batch Weight 60.0% Brick firor: 8 x *10 I!esh 5.0? Jenner Clay 35.0? German Binder or Refcon 0.15? Boric Acid (added) Ct. 600# 50# 350# 1-1/2# f EEN ANALYSIS wN l/4 MESH___________________ ON 3 MESH ON 4 MESH___________________ ON 6 MESH ON 8 ''ON "2t5 MESH 1.0 + 0.5? 'MESH 2'8 ,~0 + 5 ,V% ON 40 MESH 16.0 + 3.0? ON 60 ON 100 MESH MESH 7.0 + 2.0? 6.0 + 2.0? ON 200 MESH Thru 100 MESH *12.0 + 5.0? -RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS___________ MODULUS OF RUPTURE CURED________________ _______________ f*30, 0.8 DRIED @ 220F Min. 1200 Psi. FIRED_________________ Al,0, 46,0 C^2rO2_______________ RO, ZrO:_______________ MqO_________________ PCE C/15 CAST BULK DENSITY 115#/ft 3 S^T______ 6 hours CONSISTENCY STICKINESS_______________ NaO_________________ WORKABILITY MnO MOISTURE LOSS________ _ C0 LINEAR CHANGE_________ PENETRATION____________ COLOR__________________ COMPRESSIVE STRENGTH CE0105492 CE/HI (F) 33Q3s REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION BPAKin LT. WT MOLDIT #50 PRODUCT NO. 2025n*TP 9-20-67 LAB no Replaced A-206.5 WATER FOR mixing 1>9g for Pourlnp: ppmapks* NVX added to middle of batch.___This Is a gunning mixture. MIX: % BY WEIGHT. MIXING TIME 19.2 S PA-320 Expanded Perlite 9.7 S Jenner Clay 36.5 % Calcine, 40 Mesh 34.6 S Tito or Lumnite Cement 0.07 S NVX 3 Minutes SCREEN ANALYSIS UN l/4 MESH ON 3 MESH ON 4 MESH ON 6 ON 8 ON 20 ON 40 ON 60 ON 100 MESH MESH MESH MESH MESH MESH TR TO + 3.05 11 3.OS 6 + 2.OS 3 + 1.0S ON 200 MESH Thru 100 MESH 70 + 4.OS *RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, Cr20, TiO, ZrO, MgO Na,0 MnO C0 . MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE CAST BULK DENSITY - 48 + 3 lbs./ft.3 FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105493 "/ (F) 33836 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION BRANDMQR-HLX^_____________________________________ PRODUCT NO. 2026DATE 10-30-67 LAB NO: WATER FOR MIXING REMARKS:___ Special mix, for J. D. Morrissey. Inc, for use at. Fairlpss Unrlrc, n, s. ___ RAT Order No. 14964____________________________________________________________________________ MIX: % BY WEIGHT MIXING TIME_______________________________________l.ffllliutes 53.0% Brick Grog 1" with fines 22.0% Brick Grog 8 x 40 Mesh 5.0% Jenner Clay 20.0% Lumnite Cement Only Batch Weight 530 lbs. 220 lbs. 50 lbs. 200 lbs. 1,000 lbs. o o Z O SCREEN ANALYSIS wii i ii MESH ON 3 /4" MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH MESH ON 100 MESH ON 200 Thru 100 MESH MESH 0.0% 2.0% 28.0% 17.0% T4.`0% 6.0% 6.0% 26.0% `ERMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SIO. F.,0, aiA C*`jOI TiO, ZrO, MgO NjO MnO C0 MODULUS OF RUPTURE CURED DRIED @ 220F 400 psi. Min. FIRED PCE BULK DENSITY FLASH SET NONE, One Hour CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105494 CE/HI (F) 33837 A-2050 (FORMERLY BLAST FURNACE CASTABLE) Chemical Analysis A1203 sio2 tio2 FeO re23 MgO CaO Alkali* 49.2 41.2 1.4 0.2 1.2 Trace 6.3 0.3 Water for Casting Water for Tamping Maximum Service Temp. PCE~ 1 Hot Load Deformations 2460*F 2640* F Yparmai Conaueatvi** Mean Temp. 500*F 1000* F 1500*F 2000*F 13Z 8.5Z 2900*F Cone 32 1.2Z 6.3Z K 5.30 5.28 5.38 5.60 Crain Size Distribution +4 -- 4 8 - 8 16 - 16 30 - 30 + 50 - 50 + 100 - 100 + 200 - 200 1.7Z 38.9 19.2 6.2 1.6 1.7 7.6 23.1 Physical Properties Temp *F Lin Chg Z2 220 500 1000 1500 10O0 2500 2800 Nil -.3 -.2 -.4 -.1 -.3 -.6 Bulk Density pcf^ 4 Cold Crushing Strength, psi 135.5 131.0 129.8 129.9 128.0 129.0 134.2 3304 1906 1912 1606 1437 7845 5250 Mod. Rup 922 461 327 JLU? 297 490 888 1. ASTM C-2456 "Pyroraetrlc Cone Equivalent (PCE) of Refractory Materials" 2 ASTM C-269-S7 T, "Permanent Linear Change on Firing of Castable Refractories" modified to include 5 hour heat soaks at Indicated temperatures. 3 ASTM C 134-51, "Size and Bulk Density of Refractory Brick" modified to Include refractory castables after 5 hour heat soaks at indicated temperatures. 4 ASTM C 133-55, "Cold Crushing Strength and Modulus of Rupture of Refractory Brick and Shapes" modified as "3". 5 ASTM C 268-62T, "Modulus of Rupture of Castable Refractories", modified as ".2". 6 ASTM 16-62 "Testing Refractory Brick Under load at High Temperatures" aiodified to include refractory castables. ce/HI (F) 33838 CE0105495 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION t Blast Furnace Castable PRODUCT no 250nATg May 12 196t. Ug ^ A-2050WATER FOR MIXING REMARKS:------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MIX: % IT WEIGHT. 62.OX Naylor.4 Mesh 21.OX Raw Ky&nlte 100 Mesh 17.OX Refcon Cement MIXING time * Minutes /y * C i- A r I^C t'xj ' /7 Z O N ANALYSIS o. % MESH ON 3 MESH MESH ON 6 MESH ON MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru 100 MESH 40 + 5.OX CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, AIjO, 0,0, TiO, ZrO, MgO Na,0 MnO CaO ' -4AI CONDUCTANCE SPALLING LOSS CE0105496 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH ce/hi (P) 33839 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION ^ Blast Furnace Castable__________ PRODUCT NO. ^2Q5Q1datp 10-7-65 NO WATER FOR MIXING REMARKS::-------------------------------------------------------------------------------------------------------------------------------------------------------------- MIX: % BY WEIGHT MIXING TIME 62.0? Naylor Clay, 6 Mesh 21.0? Raw Kyanlte, 325 Mesh 17.0? Refcon Cement . 'N ANALYSIS - /4 MESH ON 3 MESH zO ZO S MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH MESH ON 100 MESH ON 200 MESH Thru MESH AL CONDUCTANCE SPALLING LOSS CE0105497 CHEMICAL ANALYSIS IGN. LOSS *>i F.,0, Alfi, Cr20, TiO, ZrO, MgO NjO MnO CaO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE/HI (F) 33840 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION > 31ast Puma.ee Castable PRODUCT NO_______________ 21152DATE- 1-1-66LAB NO WATER FOR MIXING REMARKS: MIX: % BY WEIGHT MIXING TIME 62.0% Naylor, 6 Mesh 21.0* Raw Kyanite, 100 Mesh 17.0* Refcon Cement N ANALYSIS w., 1/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH 4AL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS so, F.,0, Al,0, 0,0, TIO, ZrO, M9O Na,0 MnO C0 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS UNEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105498 ce/hi (F) 33841 ND_ LAB NOREMARKS:. REFRACTORY AND INSULATION CORPORATION S7AIDA3D ilTA S?2(E!A?38:] Mbldit 15 ________________________ A-2053 PRODUCT NO___ 205R__ _DATF 5-10-67 WATER FOR MIXING. 10 to ll!l Casting _10#/100# bap; 5#/ 50# bag_______ MIX: % BY WEIGHT. MIXING time 4 Minutes Batch Ueip-ht 69.5!? Calcined Missouri Flint Clav, 4 I'esh 9.33 AftonClay 7*33 D. C, Fines, Alumina 13.93 CA-25 Alcoa Binder 0.153 Sodium Bicarbonate (added) 750# 100# 80# 150# 2# SCREEN ANALYSIS l/4 MESH ON 3 MESH ON 4 MESH 1.0 + 1.055 o VO CO CM ON 6 ON 8 ON `20 MESH + 2.0? MESH 14.0 + 3.02 'MESH 11 .T > *4 .-Q5 OO CM CM ON 40 ON 60 ON 100 MESH MESH MESH oo + 5.0 + 2.02 + ON 200 MESH Thru 100 MESH 33.0 + 4.055 RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED SiO, DRIED <3 220F H00 psi. Min. F*:j FIRED AljOj PCE o,o, BULK DENSITY no, FLASH SET ZrO, CONSISTENCY MgO STICKINESS Na,0 WORKABILITY MnO MOISTURE LOSS CaO LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105499 (IT) 33842 ce/h1 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION LT. WT. MOLDIT SO PRODUCT NO____ ?65 lTM. NO. A- 2 0 5 6 WATER FOR MIXING. REMARKS:. NVX to be added to middle of batch PATF 2-24-66 MIX: % BY WEIGHT. MIXING TIME 20.02- PA-3 Perlite 5.8Z Jenner Clay 38.02 Calcine, 40 mesh 36.22 Tito cement or Lumnite 0.072 NVX N ANALYSIS Va MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH 4AL CONDUCTANCE _ CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED so, F-A DRIED @ 220F RRED AiA 0,0, PCE Cas t BULK DENSITY 49 3 lbs/ft3 TIO, FLASH SET ZrO, CONSISTENCY MgO STICKINESS n2o WORKABILITY MnO MOISTURE LOSS CeO UNEAR CHANGE PENETRATION COLOR CE0105500 COMPRESSIVE STRENGTH CE/HI (F) 33843 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION i MD Gunning Mix PRODUCT NO. 2056-1date 1-1-66 LAB NO__________________________________________________ WATER FOR MIXING REMARKS::------------------------------------------------------------------------------------------------------------------------------------------------------------- MIX: % BY WEIGHT MIXING TIME 80.02 Magnesite, Japanese Seawater 14.02 Jebcolite 2.02 Goulac 5.02 KY#6 Clay \ S ANALYSIS . 1/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH IAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED SiO, DRIED <> 220F F-A HRED PCE 0,0, BULK DENSITY TIO, FLASH SET ZA M90 NjO CONSISTENCY STICKINESS WORKABILITY MnO CjO MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH rni05501 CE/HI (F) 33844 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION p LINS 50 PRODUCT NO. LaB NO WATER FOR MIXING REMARKS; _____________ A-2Q5BDATE MIX: % BY WEIGHT MIXING TIME 21.02 Perlite Concrete Aggregate 10.7? Jenner Clay 26.5? c-4 Alumina 41.8? CA-25 (Alcoa) Cement " ^ N ANALYSIS v... i/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH ' IAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, AIjO, 0,0, TiO, ZrO, MgO N#jO MnO C0 CE0105502 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY 50 + 3 lbs. FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH ce/hi (F) 33845 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECiHCATIG:! B^Kin HIGH FLUIDITY CEMEIJT PRODUCT NO_____________________ 2.Q&3DATE 3-7t.67 LAB NO WATER FOR MIXING REMARKS:--------- ----------------------------------------------------------------------------------------------------------------------------------------------------- MIX: % BY WEIGHT. MIXING TIME 85. H? Kyanite, 100 Mesh 1.382 HID Clay 0.182 Altapjel Cel 13.OH? Goulac zo A screen analysis on Va mesh ON 3 MESH MESH ON 6 MESH ON S MESH . ON 20 MESH ON 40 MESH ON. 60 MESH ON 100 MESH ON 200 MESH Thru MESH RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, Al,0, 0,0, TiO, ZrO, MgO Na,0 MnO CaO CE0105503 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMFRESSIVE STRENGTH CS/HKM33846 REFRACTORY AND INSULATION CORPORATION STANDARD IM S?ECi?ICAT10N P" ^Kin THERMOCOUPLE CEHZIIT PRODUCT NO 206I<DATE 3-7-67 LAB NO______________________________ REMARKS:____________________________ WATER FOR MIXINS______________________ MIX: % BY WEIGHT. MIXING TIME 55.52 Mullite, 35 Mesh 18.6? Mullite, 100 Mesh k.7% Hamilton #2 Clay 21.22 CA-25 0.752 Soda Bicarbonate SCREEN ANALYSIS ON i/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru - MESH RMAL CONDUCTANCE CD A 1 1 \K\r i r*cc CHEMICAL ANALYSIS IGN. LOSS SIOj F.,0, Al}0, 0,0, TiO, ZrO, MgO N.,0 MnO C0 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105504 CE/HI (F) 33847 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION P"\NDBLAST FURNACE CASTARLS__________________ PRODUCT no 2067nATF 3-3-67 LAB no- HP-63-57 WATER FOR MIXING13.5^ Castlnr REMARKS:_________________________________________________ MIX: % BY WEIGHT. 50% Naylor, 6 Mesh 30? Kyanite, 35 Mesh 175 Refcon 3/5 Hamilton #2 Clay MIXING TIME SCREEN ANALYSIS ON 1/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH -ON 40 - --MESH _QN. .60 _MESH ON 100 MESH ON 200 MESH Thru MESH .RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS so. F.,0, AiA OA TiO, ZrO, MgO __________ . Na,0 MnO CaO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105505 CE/HI (F) 33848 -- - - REFRACTORY AND INSULATION CORPORATION STANaK m SP3G7ICAT2D:] BLAST FURNACE CASTADLE PRODUCT Kin 2067-1hatp 12-6-66 lab Kin A-2067-I WATER FOR MIXING_________________________________________Cast pciuiAPttc- Per Gower to Nelson 5-9-66 15.05 MIX: % BY WEIGHT. MIXING time 4 Minutes 48.5? Naylor Clay, 6 Mesh 34.0? Raw Kyanlte, 100 Mesh 2.9? Hamilton Clay 14.62 Refcon Cement (only) N ANALYSIS On '/< MESH ON 3 MESH O O ON 4 MESH ON 6 ON 8 ON 20 MESH MESH MESH 14.02 25.02 ON 40 MESH ON 60 MESH ON 100 MESH 10.02 ON 200 MESH 10.02 Thru 200 MESH 51.02 - AAl CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS *>. F..O, 40.62 1.02 Al,0, 0,0, 50.9? TIO, ZrO, MgO 0.92 0.032 Na,0 MnO CaO FeO S03 Alkali 0.32 0.042 0.32 MODULUS OF RUPTURE CURED DRIED @ 220F i|Q0 Psi. Min. FIRED ;32800oF. - 535 Psi. PCE Cone 33 CAST z BULK DENSITY 131 lbs/ft.J FLASH SET None CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE f2800F. +1.02 PENETRATION COLOR COMPRESSIVE STRENGTH 22800F. 187.' CE0105506 CE/HI(F) 33849 REFRACTORY AND INSULATION CORPORATION STAI3DABD m SPfcCinCATICU po a Kin BLAST FURNACE CASTA3LE__________ product Kir. 2067-1 datf 3-7-67 LaB NO. bpmarks- RP-63-5T WATER FOR MIXING For USS----------------------------------------------------------------------------------------------------------------------------------- - MIX: % BY WEIGHT. MIXING TIME. 48.55 Ilaylor Clay, 6 Kesh 34.0S Kyanite, 100 Tiesh 14.6S Refcon 2.9S Hanllton Clay SCREEN ANALYSIS '--< 1/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON *2 iME3H ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH -RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, AI,, a2o, tto2 MgO NjO MnO CaO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105507 CE/HI (F) 33850 REFRACTORY AND INSULATION CORPORATION STAMDAHD MIX SPECIFICATION pnakid BLAST FUPtllACE CASTABLE PRODUCT-NO. LAB NO. ?.P 6?-57 WATER FOR MIXING pcMAPif^- For Bethlehen Steel 2068DATF 3-7-6? MIX: % BY WEIGHT MIXING TIME 48.55 Naylor, 6 !!esh 34.05 Kyanite, 100 V.esh 14.15 CA-25 2.55 Hamilton Clay SCREEN ANALYSIS ON l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH '.RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, AIjO, 0,0, TiO, ZrO, MgO N*jO MnO CtO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH rE0105508 ce/hx (F) 33851 REFRACTORY AND INSULATION CORPORATION STANDARD SPKI?ICATIC:3 poAKin 3LAST FUP-IACE GUNNING CASTASLS PRODUCT Mr> 2072DATE_3zIzl LAB NO.RP-63-57 & 66-35 WATER FOR MIXING1 REMARKS: MIX: % BY WEIGHT MIXING TIME 53.OS Naylor, 6 Mesn 37.2% Kyanlte, 100 Mesh 6.6S Cfi-25 3.22 Hamilton Clay SCREEN ANALYSIS ON ft MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS *>. F.,0. 0,0, TIO, ZrO, MgO N,0 MnO CtO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH --- - CE/HI (F) 33852 REFRACTORY AND INSULATION CORPORATION smmnd wix specificate P*\ND_ LAB NO REMARKS:. LADLE V?5LL PAT-^ITTG !'IX (See Res. 90-A Ramming Mix) PRODUCT NO. 2073DATE ?-?-67 WATER FOR MIXING._______________________________ MIX: % BY WEIGHTMIXING TIME 70.53 Exolon 8 Hash with Fines 9.93 Exolon DCF l1!.63 Hamilton Clay 2.03 Albany Slip Clay 3.03 0oula.c 1.33 V/ater SCREEN ANALYSIS ON l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH iRMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS *>. F.,0, Aip, CrA TiO, ZrO, MgO Na20 MnO CaO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105510 ce/hi (F) 33853 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION P" AND ' LINS 50 PRODUCT NO. 207**DATE 3-T-6? LAB NO WATER FOR MIXING REMARKS:__ ___ _ MIX: % BY WEIGHT. MIXING TIME 23.9S Perlite Concrete Aggregate 10.03 Jenner Clay 29.83 Naylor, 8 Nesh 36.3S CA-25 SCREEN ANALYSIS ON l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SIO, F.,0, All0l o,o, *0, ZrO, MgO NjO MnO C0 MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105511 CE/HI(F) 33854 REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION p- Msin LAB Nio EXOTHERMIC 30TT0M MIX PRODUCT Kin PatentWATER FOR MIXING 2075Datp 3-7-6? REMARKS::-------------------------------------------------------------------------------------------------------------------------------------------------------------- MIX: % BY WEIGHT. MIXING TIME 2.06n Aluminum Powder, 100 Mesh 0.835 Fluorspar, 100 Mesh 58.30 Cal. Dolomite 33.30 Standard Lire Magnesite 5.50 Magnetite SCREEN ANALYSIS ON l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH zO 0 . MESH ON 100 MESH ON 200 MESH Thru MESH .RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED S'i DRIED @ 220F F.,0, FIRED AI,0, PCE 0,0, T0, ZrOj BULK DENSITY FLASH SET - * CONSISTENCY -- -- MgO STICKINESS _________________ N,0 WORKABILITY MnO MOISTURE LOSS CaO LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE0105512 ^/Hi (P) 338ss * REFRACTORY AND INSULATION CORPORATION STANDARD MIX SPECIFICATION P"\ND; PRODUCT NO- 2076DATE 3-p-6? LAB NO RP-6627 WATER FOR MIXING REMARKS:-- MIX: % BY WEIGHTMIXING TIME 36.15 Naylor, U Mesh 28.15 Bauxite RASC, 8 Mesh 9.0S Kyanite, Conn., 100 Mesh 1.32 Hamilton #2 Clay 25.0S CA-25 0.125 Sodium Bicarbonate SCREEN ANALYSIS ON 1/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH .RMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS MODULUS OF RUPTURE CURED SIO, F.,Oj DRIED @ 220F FIRED . AiA PCE op, BULK DENSITY TIO, FLASH SET ZrO, CONSISTENCY MgO . Na,0 STICKINESS WORKABILITY MnO MOISTURE LOSS CaO LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH __________ CE0105513 CE/HI(F) 33856 AND__ LAB NO_ PEMARKS:. REFRACTORY AND INSULATION CORPORATION STANDARD JiiIX SPECIFICATION NTA MIX PRODUCT NO, 4016DATE 2-17-66 WATER FOR MIXING________________________________ MIX: % BY WEIGHT. MIXING TIME 55 gallons NTA - 150 5 gallons Triethanolamine REEN ANALYSIS ON l/4 MESH ON 3 MESH ON 4 MESH ON 6 MESH ON 8 MESH ON 20 MESH ON 40 MESH ON 60 MESH ON 100 MESH ON 200 MESH Thru MESH iRMAL CONDUCTANCE SPALLING LOSS CHEMICAL ANALYSIS IGN. LOSS SiO, F.,0, Alp, CtjO, TIO, ZrO, MgO NjO MnO CsO MODULUS OF RUPTURE CURED DRIED @ 220F FIRED PCE BULK DENSITY FLASH SET CONSISTENCY STICKINESS WORKABILITY MOISTURE LOSS LINEAR CHANGE PENETRATION COLOR COMPRESSIVE STRENGTH CE/HI (F) 33857