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5 May 6, 1935
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Judy Spencer, Legal Section
Industrial Commission of Ohio 246 North High Street
Columbus, Ohio 43215 ~:'-l
REt 0.0. 22212-22
Kathleen Coleman
Inland Div. of QIC
Vir fr. ' .. Vandalia, Ohio
Dear Ms* Spencers
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Visits were made to the Vandalia Plant on November 8, 1984 and
January 14, 1985, to gather information on. the above claim. Thomas
Jelenek, Sr. industrial Hygienist at'Inland was. interviewed.
The claimant is diagnosed as recurrent bronchitis due to fumes at
* work.
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The claimant's work history, from the facsimile file and Inland, is as follows 1968-1984;inland, Vandalia, Obios
Present job - Packing ball joints
$ 1968-1984 - Dept. .776.- Instrumental Panel Foaming 1966-1968 - Inland',Dayton - car weather strip foaming i- ice tray and steering wheel mold.
Prior to 1966 - Housewife and short time at a pizza parlor.
The claimant's medical history from 1978 to present involves
bronchitis, wrist ganglion and an anxiety state. 1977 and earlier medical history is not in the facsimile file.
The claimant's work;at'iInland involved work around the instrument panel foaming operationThe;panel plastic frames are. inserted in the molds after a robot sprays^a/release wax inthemold. As, the mold moves: along; the circular^trackj¬her.robot meters the foaming * material, into: the moldi>^A^thin^plastic sheetfis?layed over,, the open :' -;old^and|then:the top2isjclpsed^^The mold moves to an oven for. final J-' ..rse^ahd^lare.^The^mold^xjCt^iHeloven,^ isdpened,pad:removed; and-;
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RE: OD 22212-22 Kathleen Coleman Page -2-
Small amounts of the mold release wax may be brushed during the inspection but the majority is applied by the robots. The wax is at room temperatures. The wax used to be hand sprayed prior to robots but was never heated.
The foaming agent used in the dash panels is Methylene Bisphenyl Isocyante (MDI). The foaming agent used elsewhere in the plant (seat foamers) is Toluene-2,4-Diisocyanate (TDI)
Sampling, to establish claimant's exposures, would be of no
value. The operations, equipment, ventilation and employment level
are markedly different today than during the claimant's sixteen years
at Inland.
..
There were many air contaminant surveys performed at the
Vandalia, Inland Plant. These tests by GM, were reviewed by this
author. These results from 1978 and 1979 showed trace amounts of TDI
and MDI at areas occupied by the claimant. Amines will also be
discussed.
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TDI HEALTH EPFECTSl
TDI is a major respiratory irritant. TDI can cause skin inflammation, smarting and burning of the eyes. Abdominal distress, nausea and vomiting are also symptoms.s
While the nature of human response to TDI vapor is well known, the exposure concentrations causing,the response are not well understood. Analytical Imprecision and the inability to separate the effects of peaks and excursions from average concentrations, makes
interpretation difficult.
Repeated exposures at lower concentrations may produce a chronic like syndrome in many people. Coughing, wheezing, chest tightness and shortness of breath are related to hypersensitization.
If sensitization does occur, it may be from a single exposure or exposures .to days, months or years.
The nature of sensitization process is unknown and is frequently referred to as an allergy. Respiratory sensitivity and response are a
true asthma.
HPT HEALTH EPPECTB*
Since MDI is closely related to TDI, its health hazard
implications are the same; sensitization and irritation of the
respiratory, tract;
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BE: OD 22212-22 Kathleen Coleman Page -3-
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In some factories using HDI, there were respiratory irritation when isocyanates were less than a 0.0001 ppm. This was in conjunction to blurred vision with blue haze or fog around lights. Bronchial reactivity are common amine induced delayed mucosal responses.
The only hitch in an amine implication/:to the claimant's condition, is that Mr. Jelenek provided information stating no free amines can exist. This was from the TDX, MDX supplier/ but is from 1978.
The amine, noted in the survey report, triethylene diamine is a catalyst, during the TDX relation.2 Triethylene diamine is not used up in the TDX reaction and could be released into the air if the foam is degraded. The degradation could come from improper mixtures, unregulated ovens or welding torches during.repairs.
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The claimant's symptoms and the potential'exposures to isocyantes and amines suggest a strong cause and effect relationship.
Richard Wilder Industrial Hygienist
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^Documentation of TLV's 1983 American Conference of Governmental Industrial Hygienists.
2Britisb Journal of Industrial Medicine 1983, Amines, possible causitive agent in the development of bronchial hyper-reactivity in workers manufaturing polyurethanes from isocyanats.
^Condensed Chemical Dictionary 10th Edition, 1981*
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