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APPROVED BT C fc OCC January 9$ 1953 . THE LUMMUS COMPANY Job J2JL5 Her. (1) January 13, 195; Rer. (4) November 9, 195 SPECIFICATION FOR INSULATION ITEM L Rer. (1) January 13, 1953 ?*e 4 Rer. (4) November 9, 1953 - Hot Insulation Pages l, 2, 3, 5, 6, 7, 8, 9, 10, 11, 12. Add Pages 13, 3*, 15, 16. Add Drawings C3215-480-1 k C3215-486-2 Notes Page Noe. 7f*W 8, 9, 10, and 11 were changed to 8, 9, 10, 11, and 12. Cold Insulation Page 1, 2 The Lusbus Company 385 Madison Avenue Nev York, 17, Hew York JJM:sp January- 9, 1953 >W THE LUMMU8 COMPANY JOO ikA> October 17, 1952 Her. January 13, 1953 Bar. (4) Hoveaber 9, 19! ITEM L - IS5ULATI0N - HOT - Page 1 A. GENERAL 1. 8cope a. Complete hot insulation for Teasels, equipment and piping shall be furnished and installed in strict accordance vith this specification and shall include and be United to the materials, thicknesses, surfaces to be Insulated, temperature and other limitations, weather-proofing or other covering, application, etc., all as specified belov either in the vritten natter, in the tables which forms a part of this specification, or the Drawings referred to herein which also form a part of this specification. b. All insulation materials whether wet or dry, shall be non-corrosive to the surfaces insulated and to galvanized or aluminum metal Jacketing. Plastic Insulating cement shall, of Itself, be non-corrosive whether wet or dry. c. m all eases where a device, part, item or material is herein referred to in the singular, it is intended and shall be understood that such reference shall apply to as many such devices, parts, Items or mater lals as are required for the complete installation. d. The insulation contractor shall furnish, deliver and apply all material and provide all labor, transportation, tools, apparatus and scaf folding for the proper execution of the work. He shall furnish such build ings as he may need for storage of materials, etc. on site provided by others, do all unloading and hm^Ung and shall furnish a competent superintendent experienced in this class of work. He shall start work on the various vessels, items of equipment, pipe lines, etc. promptly upon notification by the construc tion contractor to do so. e. The insulation contractor shall at all times assume full res ponsibility for the complete protection of his property and for damage to the property of others caused by his work, including, but not limited to, the protection of adjacent equipment, pavements, etc. from dripping or sprayed paints, asphalts, compounds, cements, etc. used by him and he shall clean up and repair, or cause to be^repaired at his expense any damage due to failure of his protective measures. Be shall not be res ponsible for completed insulation removed or damaged by others. f. After the work covered by this specification has been completed, the insulation contractor shall remove from the premises all of his property, including buildings, scaffolding, etc., and all rubbish, debris, etc. re sulting from his work and shall leave the premises in a condition satis factory to the Purchases and the construction contractor insofar aa his work is concerned. AIbo, during construction, the insulation contractor shall clean up his debric and clean the site of his refuse'periodically to the satisfaction of the construction contractor. THE LUMMU3 COMPANV October 17, 1952 Her. January 13, 1953 Rev. (4) Hovwaber 9, 1953 ITEM L - INSULATION - HOT - Page 2 A. GENERAL 1. Scope - (cont'd.) g. Insulation for fire protection is not included in this section of the specifications. For fireproofing and fire protection items, see Item MA of these General Mechanical Specifications. h. Any change in or Variation from these specifications or the included Table or Dravings shall he considered a ahangs in the scope of the work and shall he made only after mutual agreement and written per mission or written instructions from Purchaser to Lunsus. The entrie Job shall he executed in accordance with, the best practice for this class of work and shall present a neat and workmanlike appearance. 1. The insulation contractor shall properly clean all surfaces to be Insulated by . lm immediately prior to the application of his insulation so that the surface ia clean at the time of application. B. GENERAL - VESSELS, EQUIPMENT AND PIPING 1. Insulation shall be supplied, applied and weatherproofed in accordance with the following specifications. 2. All towers, tanks, heat exchange equipment, and piping which require insulation for the conservation of heat essential to the process, for special operating conditions, for the reduction of steam losses or for personnel protec tion shall be insulated. 3> Conservation Insulation for equipment and piping shall start at 20G*F (93*C). 3a. Equipment or piping operating at temperatures above 1S0*F and below 6' -0" elevation from grade or so located that the operating personnel might came In contact with it and be burned in the normal course of their duties shall be insulated for personnel protection. This type of insulation is not to be continued beyond normal working locations. Where these specifications cadi for particular items to remain uninsulated, such as tower manways , etc., they hall not be insulated regardless of location. k. Unless so specified above, vessels, piping and other equipment shall remain uninsulated. 5- The insulation contractor shall supply all insulation and applica tion materials and apply them in accordance with the following specifications. 6. Where insulation Joints occur, they shall be staggered. This applies to both vertical and horizontal Joints. 7. Insulation shall be applied to curved surfaces by curfing. Any snal 1 voids in the insulation either at Joints or elsewhere shall be filled with powerhouse cement, in the case of block, sections! or segmental insulation. JJM:ap THE LUMMUS COMPANY Job 3215 October 17, 1952 Hey. January 13, 1953 Her. (3) July 17, 1953 Rev. (I*-) November 9, IS ITEM L - INSULATION - HOT - Page 3 B. GENERAL - VES3E1S, EQUIPMENT AND PIPING - (Coat'd.) If large voids occur which may be considered defects either in the Insulation or its application, filling with powerhouse cement vlll not be acceptable. Instead, the defective Insulation shall be removed and replaced with acceptable insulation. 6, Manhole and handhole covers, flanges and nozzles an vessel are not to be insulated, and the shall insulation shall be beveled back frcs the necks of manholes and nozzles to permit easy removal of studs and nuts. Insu lation shall likewise be beveled back at test plugs. 9. Insulation Ah*n not be applied to any vessel or to any item of equipment or piping which is to be hydrostatically tested until the hydrostatic testing of such vessel or item has been successfully completed. 10. Nameplates, on vessels or equipment shall be left permanently visible by means of brackets and extension clips shown on C & CC Standard EQ-15 which provides means of mounting tbs nameplate outside the insulation. 11. Pipe flanges, valves and fittings on all lines shall be insulated. 12. Piping shall be insulated in accordance with the "Piping Insulation Schedules." 13 Vessel nozzles may be lengthened to 9" maximum where thick insula tion requires extending the nozzle to clear the insulation. 14. When a vessel shell is reinforced by the manufacturer or as indicated on Lumua Drawing No. E3215-232, Shell Reinforcement Details for Columns, the thickness of insulation at the reinforced section shall be increased, if necessary, to cover the reinforcing members. 15. Connections between the Jackets of steam Jacketed pipe shall not be insulated. C. BLOCK INSULATION - VESSELS AND EQUIPMENT 1. Materials a. Block insulation shall be Kaylo block where required. b. The blocks shall be furnished in 36'' lengths. the LUMMUS COMPANY October 17, 1952 Rer. January 13, 1953 ITEM L - IKSULATIQH - SOT - Page k C. BLOCK INSULATION - VESSELS AMD SQUIPMSHT - (Coat'd.) 2. Application a. On vertical tanka the block Insulation shall be supported on an angle Iron ring spot welded to the shell at the lower tangent line. The support angle and clips shall be Installed as shown on C & CCC Standard EQ-1T b. On towers and exchangers the flanges are not to be covered and the blocks are to be applied to each section between flanges. The blocks to extend to 1/2" from flange bolts and to be beveled on a 4-5* angle at each flange. o. The Insulation blocks shall be held against the shell of equip ment by stainless steel band irons, 3A" vide, spaced on 12" centers applied over tbs insulation. Application of these band irons shall be over the exterior layer of insulation blocks when two or more layers are applied. These band irons shall be tightened by mechanical stretch tighteners at 10 foot or less intervals on the circumference and secured with seals 3A" long. d. Anchors of 3/d" diameter pencil rod in the form of rings of sufficient diameter to pass over the nozzles in the center of the dished or elliptical heads shall be provided for the anchorage of the stainless steel band irons on the dished or elliptical heads. A ring angle may be substituted for the pencil rod or similar approved equal may be used. e. All seams shall be pointed with, powerhouse cement as block application proceeds. 3- Weatherproofing - Vessels and Equipment After bands have been applied as described in "c" above, and tbs Insulation has become thoroughly dry, it shall be weatherproofed!by the application of a coat of Inaul-Mastic ACIO, covered with Glas-Phalt and a final sprayed coat of Insul-Mastic jkQlQ over the Qlaa-Ph&lt applied to manufacturers specifications. The weatherproofing of towers and exchangers shall extend down the b5* beveled ends to the metal of the shell. JJM:ap t October IT, 1952 Rev. (1) January 13, 195 THE LUMMUS COMPANY Rer. (2) K*y lfl, 1953 Rey. (4) November 9, 19 ITEM L - INSULATION - HOT - Page 5 C. BLOCK INSULATION - VESSELS AND EQUIPMENT - .(Cont'd.) 4. Expansion Joints a. An expansion Joint not less than 1:> vide, packed, with twisted glass woolfilling material, shall be provided under the upper coyer ring. b. No other expansion Joints will be required on vessels. 5. Insulation Thickness Service Thickness of Kaylo Personnel Protection (l8o*7 and above) 82*C (200*P - 219*7)93*C - 103*C - Conservation (220*7 - jJQO*?)104*C - 204*C - Conservation (401*7 - 500*7) 205*C - 260*C - Conservation (501*7 - 650*7)26l*C - 343*C - Conservation 1" 1" 1 1/2" 2M 2 l/2" 6. Pipe Connections on Towers, Tanka and Exchangers Where pipe connections occur on towers, tanks and exchangers, the insulation block shall be cut out to fit around the pipe*, any space between, insulation block and pipe connection pointed with powerhouse cement. D. PIPING 1. Segmental Insulation - piping a. Materials (1) Unlbestos Pipe Insulation shall be used for steam traced pipe lines. All other insulated pipe lines shall be covered vith & Insulation. (2) Insulation shall be sectional for pipe sites 10" and smaller end segmental for sizes 12" and larger. b. Application (1) Single Layer Insulation (a) Tbe sectional pipe covering shall be applied with ends tightly butted together and the Joints properly "Pointed Up" vith powerhouse cement. (b) All Joints, whether circumferential or longitudinal shall so arranged that they are broken or staggered as far as possible. (c) Pipe, 10" and smaller, insulation shall be wired in placf yl6 gauge Monel wire ties. Ties shall be single loops a: the insulation and the ends shall U\ THE LUMMUS COMPANY WOO JttXJ October 17, 1952 Rev. January 13, 1933 Smr. (2) May 18, 1953 Rev. (k) Hoy. 9, 1953 ITEM L - H8QLATI0H - HOT - Pago 6 D. PIPIHG 1. 8egemental Insulation - Piping - (Cant'd.) b. Application (1) 8Ingle Layer Insulation (c) be securely twisted together. Surplus wire shall be cut off and ends imbedded in the insulation in order to pre sent a snooth surface for subsequent weatherproofing. Wire ties shall be spaced on not greater than 12" on centers. On pipe over 10", insulation shall be held in place vith 1/2" stainless steel beads. (* (d) Where necessary, pointing shall be done with powerhouse cement. (2) Valves, fittings and flanges on insulated lines shall be based in with segmental covering fitted over the flanges and any space between the pipe covering and flange covering shall be filled with segmental covering of proper site or with powerhouse cement A kn long section shall be cut in the pipe covering at each flaagfor easy removal to permit withdrawal of flange bolts. 0a valve bonnets the segmental covering shall be used where possible and flat block Insulation cut to fit flat surfaces Where not prac tical to use solid insulation, cover valve bonnet or elbow with powerhouse cement. (3) Steam Traced Lines (a) Traced lines shall be insulated over the line and tracer by means of pipe Insulation of proper site to fit the line and tracer pipe* (b) The inside diameter of insulation for steam traced lines shall be in accordance with Luamus Dwgs. C3215-486 and C3215-U80. ?or thickness of insulation see Piping & Insulation Schedules. ( g Insulation Thickness (1) Insulation thickness shall be in accordance with attached table of thicknesses. d. Jacketing (1) Piping shall be weatherproofed by a coat of Insul-Maetic fkOlO, applied on either the Kaylo or Uaibeatoe pipe covering, and wrapped with Glas-Phalt and the Glas-Phalt spray covered with Insul-Maatic jaoio applied to manufacturer* specificatioaa October 17/ 1952 4> Bor. (1) January 13, 1953 THE LUMMUS COMPANY Bar (2) May 18/ 1953 Bor. (4) lor. 9, 1953 ITBt L - PBtlLATIOH - HOT - Pag* 7 JJX:ms D. PlPOq 1. Segmental Insulation - Piping d. Jacketing - (coat'd.) (2) Piping In locations vhere there Is a possibility of Injury to Insulation from walking on lines or from sever* service, shall be Jacketed with flat sheet iron galvanized, #26 BUG/ on straight runs. TABLB I PgRMABEBTLT HOT PIPE SURFACES Insulation Pilcknoas for Limiting Temperatures (Por Insulation Thickness of 'Special Lite* see Page 8) (4) Group I n III 17 Pipe Size For Conservation of Beat Protection (200 - 300*P) (301 - 500*P) (501 - 650T) (Over lflO*F) ` 93*0-149*0 150*c - 260*0 261 - 343*0 Over 02C 1/2" 3/V 1" 1" n 1" II II 1" i4" (* iit4" "( rt 1*" 2" u 11 24" n 3" 4" w * ir 11 ii is n ii n 211 " i11i" ft it H ri 6" fi le " h 11 It 2" i4" it iM4" n It ft 12" 14" ft 11 II tl in4" It 16" lfi" tt 11 II It IIii n If BOH: All pipe leads carrying 75 PSI or 200 PSI steam from the steam header to the tracer of steam traced pipe lines shall receive a (1") one inch thickness of insulation. (< JJHtao THE LUMMUS COMPANY n> October 17, 1958 1) An. 13, 1953 Bor 2) Jfy 18, 1953 ter b) Sor. 9> 1953 IOM L - 3JBCIATICT - HOT - H*o 8 S. PIPDO - cant'd. Inauletl.cn `Ehlctnaaa Far Social Pip* Llaaa Pip* Lino Designation Pipe SlM Insulation Thlclmaaa P-106 P-107 P-118 P-203,20b P-2b0, PP299 P-2bl P-309 P-310 P-311 p-bcb P-b05 P-712 P-713 P-809 P-1007 P-1008 P-U03 P-1221 P-1A12 P-1413 P-1509 PP-1502 P-1635 P-I636 P-1637 lblb- ia1618" 18" 1818" 18" 8" 8" 10" 10" 61616" 12" 6" 161616" 161010" 10- b" b" b- b- b" b" V b" b* 6" 6.'' b* b" b" b" b* b" b" b" b" b" b" 6* 6" 6- JJHim THE LUMMUS COMPANY October 17, 1952 ter. (1) ten. 13, 1953 ter. (2) fey 18, 1953 ter. (h) lor. 9, 1953 DSM L - HBOLATICH - EOT AMD COLD - Tegs 9 sum 10. II rempMorr asuiAneg Kaylo for taaperatures 10*C to 3^3 *C* (5^*F to 6$0*T) (4) Toaaglas for tenperatures - lfi*C to 9*C (0*7 to 49*7). not listed dose sot require insulation. Tor application of Tceaglaa see Cold Insulation following thin table. All lteu ere Insulated for conservation of beat unless otbarvlae noted. Towers and Teasels Sober Baas Teap.*C AL-ioi Anhydrous Reactor 200 AL-102 Reactor Colunn 200 AL-104 Decanter 50 AL-105 Vetted Reactor 200 alio6a Seal Tot 100 AL-122 Storage Tank 150 AL-133 Condenser Seal Tank 100 AL-201 Anhydrous Reactor 300 AL-2017 Charge Pot 200 AL-202 Reactor Colusa 300 to l6o AL-204 Decanter 150 AL-205A Seal Pot 100 AL-2C6 Vetted Reactor 160 AL-209 Colusa 200 AL-211 Decanter 150 AL-212A Seal Pot 100 AL-218 Still Receiver 160 AL-239 Condenser Seal Tank 150 AL-260 Condenser Seal Tank 150 AL-301 Reactor 5 to 200 AL-302 Reactor 5 to 200 AL-303 Colusn 200 AL-304B Condenser Seal Tank 150 AL-305 Decanter 50 AL-306A Seal Pot 100 AL-327 Slurry Task 100 AL-4Q1 Raactar 5 to 8C0 AL-402 Rasetar 5 to 200 AL-405 Decanter 5 to loo AL-40& Seal Pot 100 AL-41J Decanter 50 AL-422 Mixing Tank 160 AL-423 Mixing Tank 160 AL-426 Discharge Trap no Top Sup- Jfisul. port Thickness Req'd. Reaarks ~Tf-- Tes 4" Wo r Bo I* Tes Bo Prevent Freezing Bo 1* Bo Protection 2i" Tes 1*" Bo Steaa Traoed for 23*0. Bo It" Bo 1" Bo Prevent Freezing U" . Tss 4" Bo r Bo Protection 1- Bo Prevent Pressing 4" Bo 4" Ho i" Bo Protection 2" Tes Poanglas 2" Tes Toaaglas 1*" Bo 1" Ho Protection 1" Bo l" Bo Prevent Treezlng 1" Ho Beating Coil-?rotectlc 2" Tss Tcoaglae 2" Tes Toaaglas 1" ' Bo Toaaglas 1' Bo Prevent freezing 1- Bo 4"1 H" i5 Tes Tss Bo Protection These Teasels shall have a 1" thick blanket of Tiberglas Areooor stretched to thick around the vessel shell prior to applying the 2" thick Toaaglas. JJKjna the lummus company ITEM L - DBULA.TIOH - BOT AID COLD - Pago 10 Job 3215 October 17, 1952 Bev. January 13, 1953 Rev. (2) May 18, 1953 Roy. (U) Hoy. 9, 1953 SOL* *0. II - coat'd Tower and Vessels Viaaber Sane Bmp. *C Insul. Top Sup Thick- port aaaa Req Reearks ALAaS JU.A29 ALA30 ALA3I AL-502 AL-503 AL-5<* AL-506 AL-507 AL-515 AL-520 AL-525 AL-535 AL-605 AL-606 AL-616 AL-T01 AL-702 AL-707 al-706 AL-716 AL-717 AL-73V AL-736 AL-601 AL-dC2 IL-fiOk Cone Botten Task Cane Botten Task Cooa Bottaa Tank Coo* Botten Task Chlorine Vaporizer Reactor-Mixer 8erubber Dacaatar Stripping Still Kettle Reaycle Task Expansion Chamber Sxpansloo Chamber Overflow Task Wash Sank Tank Tank Batch Kettle Column Decanter Seal Pot Molting Pot Condasser Seal Tank Kntralsnant Separator Malting Pot Reactor Column Decanter 100 100 100 100 160 5 .5 85 100-170 30 130 130 25-110 100 100 ko 160 160 50 100 180 150 no 180 160 160 ko 1" 1" 1" 1" 4" 2" 1" 14" . i" 4" 4" 4" 1" r i* 45"" i" i" 4" 4" i" 4" ij" 4" i" Ho Beating Coll Ho Boating Cell Vo Heating Coll Vo Beating Coll Vo Vo Foanglas Vo Poengles Vo Bo Vo SO Steen Traced so Steam Traced Bo Bo Protection Vo Vo Tea He So Prevent Freezing Vo Prevent Freezing Vo Ho Ho Protection Ho Vo He Ho AL-615 Storage Tank AL-8A Coedeoaer Seal Tank AL-902 Soaking Tank AL-903 Decanter AL-908 Reactor AL-9080 Charge Pot AL-923 Surge Tank AL-92* Mash Tank AL-932 Receiver Al-9*3 Receiver AL-1001 Batch Ksttla AL-10G1C Catalyst Lock AL-1002 Colima AL-1003B Condenser Seal Tank AL-1004D Satratsaont Soparator AL-100& Seal Pot 100 150 25 25 105 no 25 15 50 28 200 200 160 150 100 100 i" Vo Jacketed 4" Ho aB Vo Feanglas Veter Traced 2" Vo Foaaglas Veter Traced 4" Ho i" Ho Steam Traced far 20*C 2" Bo Fcenglas-Veter Tracod 2" Vo Foanglaa-Coollng Coll 1* Vo Stean Traced for 20'C r So 4" Tea 4" Vo Steen Traced for 25 *C it" Ho 4- Ho 1" So Protectloo i" So Prevent Free* lag JJHtm OitoS*r'l7, 19W Var.(l) As. 13, 1993 THE LUMMUS COMPANY arr.(2) May ifi* 1953 mr.(k) Soy. 9, 1953 rat l - mwusicat - hot jup coed - ?nga n TABU HO. II - (cost'd.) Tcwera and Peaaela Vuaber bos Tear. *C Inaul. Toy SupThick- port naaa Bas'd. Keaarka AL-IO09 AL-U01 AL-U02 Al-1107 AL-1115A AL-U41 1L-1201 AL-1202 AL-120k AL-1206A. AL-12*3 AL-1301 AL-1305 AL-lkOl AL-lk01A AL-lk02 AL-1113 AL-H16 AL-lfc23 AL-1^32 AL-1501 AL-1502 AL-1513 AL-151^ AL-1523 AL-1532 AL-I562 AL-lfiOl AL-1&2 AL-I609 AL-1S13 AL-1629 AL-1636 AL-1701 AL-1715 AL-1721 AL-10OI GRI-1701 caI-1707 Decanter 30 Kettle 235 Galana 130-235 Seal Task 150 Saal Pot 100 Satrainaaat Separator no Eaactor 200 Colusa ifio Decanter ko Seal Pot 100 Baal Tank 150 Reaction Coluaax 89 Voter Layer Still 92 Patch Settle 250 Catalyst Teak 100 Coltasi 250 Decanter Batch Colusa Receiver 50 100 Seal Pot 100 Seal Task 150 Kettle 160 Colusa 200 Decanter 50 Storage 100 Seal Pot 100 Ccodeaser Seal Teak 150 Satraifiaaat Separator .100 Evaporator 325 Coin 250 Seal Pot 100 Tar 130 Beaidua 100-2*0 Seal Tank 150 Evaporator 5 Ccndaaaata Teak 130 Separator 130 Satralment Separator 160 Dryer 200 Chlorine Sioraga 5 1* Vo 2" Tea 2" Xo 1" So Protection 1" Vo Prevent Preexiag 1" Bo Protection I4f" Tea Vo i" Vo 1' So Prevent Pressing i" Vo Protection i" Xo 1" So 2" Tea in Vo Stems Traced far 25*C 2" Xo 1" Vo r Vo Beating Coil 1" Bo Prevent Preeaing if So if Tee if Vo iu So 1" Bo Beating Coil 1- Vo Prevent Preesing 14" Ho irt Bo Protection 24" Bo 2" Ho r Vo frevent Preesing if Xo Beating Coil i5 Vo Prevent Preesing i" Bo Protection 2* 80 Poaaglaa if Ho if Bo if Bo if Vo 2" So Poaaglae jjkam THE L.UMMUS COMPANY Octobsar 17, 1952 Her. 0) 13, 1953 ar. (2> Hey is, 1953 w. (4) Bor. 9, 1953 Tm L - OBOIATIOH - HPT AMP CtftJ - ?& 12 3ML8 II - (cart'd.) Bent CxchJLZucar* Sunibar Bun leap. *C Xnsulntlea Thickness 1L-103 Cootewr Al-203 Condenser AL-210 CsndsBeer AL-23* AL-293 A1-30A CtUadrlA Cooler Condenser AL-^03 Condenser AL-487 After Cooler Air-505 \teter Cooler Al-52* Chlorine Cooler AL-602 Condenser AL-603 Condenser AL-703 Condenser At-704 Cnlnndrle At-901 Besetar Cooler AL-9^1 Bmpcratcr AL-9^2 Bseter AL-1003 Condenser AL-1004- Pmliwrfrj| AL-11Q1A Cnlnadrln At-1103 Condenser AL-U06 Eeeter At-1302 CnLsadrln AL-1A03 Condenser AL-1A04 Cnlnndrle AL-ll2>> Cooler AL-1A25 Cnlnndrln AL-1503 Condenser AL-150A Cnlnndrln AL-16Q2A Condenser AL-160J Cnlnndrln al-i6o4 Residue Cooler At-l628 Prehenter AL-1711 Condenser AL-1727 'deter Coolers AL-1836 Dssnpertoeeter 160 so 160 325 110-300 1^0 100 no 30-5 5 65-5 100 160 170 5 70 160 160 170 235 lflo 160 159 250 200 9 to no 325 200 200 2J0 325 20 to 300 200 130 130 l65-e80 1a4Th" 3" qT O i" ii" 1" i" 2* 2" 2" 1" ll" l" 2J 1" ll" 3" 425 2" 4* 2" 1*" 1" 24" 413"a 2" 4" 1" H" ifi i" ii- Protection Bottos Bead Only-Preeitnf P' rotection foaaglas-Seeds Only Poaglns Poes*los-6hell coly Protection-Top Bead only Foftn&IasShell aolj Steem Trtoed for 70*C. ( Protection Protection Protection-Seeds only Pretectiai-Seada cnly SheH-10" pipe JJM/dr the lummus company ITSM L - IR5ULATI0H - HOT - Page 13 October 17, 1952 lor. (I) lor* 9, 1953 Puape limber Sane TABLE SO. II - (Continued) Teap. *C. Insulation Thickness Remarks AL-1B9 Transfer Puap 70 1" * A, B, C AL-225 Circulating Pimp 300 1" * B, C T A I to 150*C AL-^36 Condensate Pump 5 to 150 1" * A, B, C Al-296 Transfer Pump 5 to 150 1" * A, B, C AL-915 Feed Ptasp 50 to 100 1" Steaa Trace for *OC AL-lklO Transfer Puap 70 to 100 1" * A, B, C AL-lk62 Condensate Puap 5 to 150 1" * A, B, 0 AL-1W5 Circulating Puap 300 1" * Cf Steaa Trace for 70*C AL-1A66 Residue Puap 100 to 00 r 0 C, Steaa Trace for 70* C AL-lk67 Transfer Pimp 5 to 100 i" * C, Steaa Trace for 70*C AL-207 Residue Puap 5 to 150 T A I to 120*C Steam Jacketed 8teaa Jet Ejectors (Tift Stage Only) AL-I06 AL-S05 AL*212 AL-306 AL-ko6 AL-1006 Al-1115 AL-1206 AL-1U06 AL-1506 AL-1612 Steaa Jet Elector - W m it mm n mm n wm n IT n n n it m if mn R if n m it 0 n 150 it n n n it 11 m w ti li" 1* 1" i" 1" i" i" 1" in i" Protection 11 n it. H a it M n * Hote: A - Insulate steaa Jacket oa Casing B - Insulate Stan Jacket oa Suction Cover C - Insulate Steaa Jacket oa Stuffing Box JJ. -ir THE LUMMUS COMPANY ITEM L - DBULATTOI - HOT - Page Ik Instruments Job 32X9 October IT, 1^52 RSV. (k) IV. 9, 1953 Humber AL-257A AL-729A AL-730A AL-7UA AL-1053A AL-1M-5A AL-1533A AL-15^7 AL-15WJ AL-237& AL-267A AL-1038A AL-U33A. AL-1556 AL-1557 AL-1625 AL-266A AL-297 AL-929A AL-1052A al-im^a AL-15^6 AL-1555 AL-1626 AL-I63OC AL-7017 AL-720C AL-l'+OLJ AL-1^28C AL-150U AL-1528B AL-93^B AL-1S26 Al-1827 AL-1828 AL-5^2D Description Refer to Inst. Spec. H7-630 Sheet Ho. Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Transmitter Liquid Level Indicator Liquid Level Indicator Transmitter Transmitter Transmitter Transmitter Liquid Level Indicator Liquid Level Indicator Liquid Level Indicator 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 Transmitter Liquid Level Indicator Transmitter Transmitter Transmitter Liquid Level Indicator Liquid Level Indicator Liquid Level Indicator Transmitter 78 78 78 78 78 78 78 78 78 Pressure Gauge Transmitter Pressure Gauge Transmitter Pressure Gauge Transmitter Transmitter 83 83 83 83 83 03 8k Flov Recorder Flov Recorder Plow Recorder 85 85 85 Transmitter 9k Insulation Thickness Remarks 1* 1" 1" 1" 1" l" 1" 1" 1" 1" 1" 1" 1" . 1" 1" 1" Til - 120* C Til - 20*C Til - 20*C Til - 20*C Til - 20*C Til - 70*C Til - 20* C Til - 70*c Til - 70*c Til - 150*c Til - 120*C Til - 100*c Til - 70*c Til - 20* C Til - 20*C Til - 100* c 1" Til - 150* C 1" Til - 20* C 1" Til - 20*C 1" Til - 20*C 1" Til - 70*C 1" Til - 70*C r Til - 20*C i" Til - 100*C 1" Til - 100*C As Required 1" As Required 1" As Required 1" Til Til Til Til Til Til - 20* C 20* C 70*c 70*c 20*C 20*C 1" Til - 20*C 1" Til - o*c 1" Til - o*c 1" Til - o*c 1" Til -' 20*C JJM/dr THE LUMMUS COMPANY imt l - insulation - hot - page 15 Instruments - (cont'd) Job 3213 October 17/ 1952 ReV, (k) NOV. 9/ 1953 Number AL-201D AL-506B AL-515D AL-932B AL-10to AL-106D AL-204P AL-2052 AL-211B AL-212E A1-305F AL-306E AL-405F AL-406D AL-hl5B AL-616D AL-7070 AL-706A AL-7^0J AL-804B AL-10067 AL-1009D AL-1H52 AL-1204c AL-1206p AL-1U3D AL-1513F AL-1609A AL-20UD AL-707D AL-1009F AL-1V137 AL-1513E AL-201R AL-7^0G AL-908S Description Refer to Inst. Spec. HP-63O Sheet No. Gauge n Glo11ss m ft i ft 97 97 97 97 Gauge Glasses IT ft n ft ft ft n ft n ft w ft ft w ft 11 l 91 ft ft w ft n ft N ft * ft ft ft ft ft ft ft ft ft ft ft n ft ft ft ft 98 98 98 98 98 98 98 98 98 98 93 98 98 98 98 98 98 98 98 98 98 98 98 98 Pressure ft Gauft ge ft 0 ft II ft ft Pressure Gauge ft ft Tt ft 99 99 99 99 99 101 101 101 Insulation Thickness As Required ft ft ft ft ft ft ft ft ft It nn w n ft ft ft ft ft ft ft ft ft ft ft 11 ft ft ft n ft ft ft ft ft ft H H ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft ft W ft ft ft ft ft Remarks Til - 150*C Til - 20C Til - 20*C Til - 20*C Til - 20*C Til - 70*c Til - 150*C Til - 20*C Til - 20*C Til'- 20*C Til - 20*C Til - 20*C Til - 30*C Til - 20*C Til - 30* C Til - 20*C Til - 20*C Til - 20*C Til - 20*C Til - 20*C Til - 20*0 Til - 25*C Til - 20*C Til - 20*C Til - 20*C Til - 20*C Til - 20*C Til - 20*C Til - 150*C Til - 20*C Til - 25*C Til - 70*C Til - 20*C Til - 120*C Til - 20*C Til - 20*C JJN/4r THE LUMMUS COMPANY ITBt L - DBUIATIOS - HOT - Page 16 Instruments - (cont*d) Job 321$ October 17, 1952 Rer. (V) Joy. 9, 1953 Number AL-739D AL-739E AL-1317C AL-1355A AL-151IA AL-1611A AL-1713A AL-171U AL-189A AL-207A AL-225A AL-235A AL-236A AL-29&A AL-309B AL-326H AL-5^2C AL-710A AL-712A AL-719J AL-916A AL-806A AL-61QA AL-93^d al-iohb al-iovoa AL-141QA AL-IV3CK AL-1v62C AL-1^66a AL-1)v67A AL-1W65A AL-1530C AL-1606A AL-161SA AL-2012B Description PressW ure Gauge a aa aa if a Ha Na ft a Pressure Gauge 1 a aa tv a it a tt a it a na Ma 11 a II a II n tf 11 a- a aa tt a aH n >1 aa aa aa aa aa aa aa aa aa aa Refer to Inst. Spec. HF-63O Sheet No. 102 102 102 102 102 102 102 102 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 Insulation Thickness Remarks As Required an aa aa aa aa aa ti n an aa aM aa aa i aa aa aH an aa aa aa 11 a aM aa Hn fl w t aa aa aa aa aa aa aa aa aa T&I - T&I T&I TSil T&I T&I T&I T&I - 20*C 20*C 20*C 20* C 20*C 20*C 20*C 20"C T&I - 70*C T&I - 150*C T&I - 150*C T&I - 20*C T&I - 150*C T&I - 150*C T&I - 70*C T&I - 70*C T&I - 20*C T&I - 2G*C T&I - 20*0 T&I - 20*C T&I - 20*C T&I - 30*C T&I - 30*C T&I - 20*C T&I - 20*C T&I - 25*C T&I - 70*C T&I - 70*C T&I - 70*C T&I - 70*C T&I - 70*C T&I - 70*C T&I - 20*C T&I - 100*C T&I - 10G*C T&I - 25*C JJM: al THE LUMMUS COMPANY IBM L - IHBOLATIOH - CPU - Page 1 Jtfb 3215 October 17, 19j Her. January 13, Her. (k) Sov. 9, A. CS5SRAL 1. All equipment, vessels and piping oprating at temperatures of 50*7 and below shall be insulated with "Foamglaa" as manufactured by the Pittsburgh Corning Glass Corp. for the conservation of refrigeration and drip protection In accordance vlth these specifications. 2. Cold insulation shall be furnished in blocks, or sectional pipe covering as required for equipment and piping to be Insulated. Cold insulation for vessel heads shall be supplied in 12" x lB* x 5" rectangular blocks. 3. All pipe covering shall be supplied In tvo full half round sections regardless of thlekness of pipe covering. 4. The cold adhesive used for the Installation of blocks, sectional pipe covering, etc., shall be "Insul-Mastlc Ho. 507 or approved equal. 5. All vessels and piping covered vlth "Foamglas" shall have an outer covering of Glas-Phalt membrane and a sprayed veathercoat of "InsulMastlc #k010" or an approved equal. B. APPLICATION 1. All surfaces to be Insulated shall be thoroughly cleaned before the application of any insulation. 2. Insulation shall be fitted tightly against all surfaces and shall be so formed as to require a minimum amount of caulking. Flat "Foaaglas" block of 5" thickness shall be shaped to fit around sharp bends of equipment, such as vessel heads, valves, etc. -( 3. The "Foamglaa" blocks are installed dry on the surfaces of all' piping and equipment where required except that the block to block surfaces . shall be suitably covered with "Insul-Mastlc Ho. 507 or equal, to insure a sealed Joint. The block insulation on equipment shall have staggered Joints. k. "Foamglas" block insulation an vertical vessels shall be'sup- \ V ported on an angle iron ring spot welded to the vessel at the bottom tangent line. The space between the block and the support angla shall be caulked with "Insul-Mastic Ho. 507". 5. The insulating blocks on all equipment shall be held firmly is place by machine tightened 3/k" vide stainless steel band irons on 12" canters. The band irons shall be tightened by mechanical stretch tighteners at 10 foot or lass intervals on the circumference na secured with seals 3A" long. 6. The insulation sections shall be secured to the piping with a minimum of three 16 gauge Monel wire per section of covering. On lines 8 inches and larger l/2" vide stainless steel bands shall be used. THE LUMMU3 COMPANY rape l- - insulation - cou - Pag* 2 B. APPLICATION - (cont'd.) aw 3215 . October IT, 195f [I) Her. Jhn.13, 2 2) Rev. May 18, IS (V) Rev. Hot. 9, 1$ 7. If toIds occur vhlch Bay be considered defects either 1n the Insulation or its application, filling vith any caulking material vlll not be acceptable. Instead, the defective insulation shall be removed and re placed vith acceptable Insulation. ' * (k 8. After tbe "Poanglas" has been secured to the surface to be In sulated, all intersections in tbe insulation at nozzles, oanvays, clips, etc. shall be caulked vith "Insul-Kastic Ho. 507." (k 9. The entire outer surface `shall then be coated vith a tack coat of "Insul-Mastic jj^kOlO." Glas-Fhalt aeabrana shall be laid onto this tack coat, and a "Insul-Mastic fkOlO" shall then be sprayed over the Glas-Fhalt to prorlde . a complete finish coat. The application shall be in accordance vith manufacturers specifications; MO. All attachments, to cold vessels and piping shall be insulated half thickness where possible, a distance of 3` - 0" from the outside of in sulation. (k C. THICKHBSS <g ISSULATIOH 1. The thickness of insulation to be used for covering cold piping and equipment shall be aa indicated in the following tables. 3QUIFHEHT INSOLATION TBICKH5S8 Operating Temp. Range Foaaglaas Thickness (75 to 357) 23*C to 1*C (3k to 07 ) 1*C to -17*C 2" k" nominal Pipe Site PIPI5G IHSniATIOI THICKNESS (FGAMQLAS) 23*C to 1*C (75 to 357) . i*c to -r? (3k to 07 1/2- 3A" 1" 1-1/2" 2" 3" k" 6" 8" 10" 12" lk" A above 1-2iT All Sizes , 2" 2" 2" 2-1/22-1/2" 2-3/k" 2-3/k" 2-3/k" y 3" 3-1/2- 3-1/2" 2. Tbs thickness of Poaaglas insulation to be used to prevent all exposed city water pipe lines froa freezing shall be two inches. (k) \ I -! in?!? ?33I af B li fr *j S' ii U s' tW slant mi ;; ai h at filial ??i* ii 11 ii si u mi j:-.5 ii 2:2i is-J r* *tssiK sss; n** s *; *2 IP' L_, --1-- i' i"cr|;--$ i Hi)'!:?:!: ^irlSh!! 1! IiIi!` H*i