Document gawD6Owo9zzdYoZO692YX12J3
t o : Hr. H. C. Gaffney
LOCATION: Chicago
s u bj ec t : Safety Meetings*
REFERENCE:
COPY TO:
The first meeting was held between 7:30 to 7:50 AM* on 8/20/75; attended by Messrs* Mi Her, Stanford, Lee, Cross, and Turner* The second meeting was held between 3:45 to 4:00 P.M* on 8/20/75; attended by Messrs. E Maye, L. Calvin, and J. Hedge* The main topics of discussion were the company's prime concern for the safety and health for all their employees, lock-out of equipment, and following safety instructions* The following suggestions were made by the men attending the meeting:
1* Respirators with two filters* 2. If anything Is spilled on the floor. It should be
picked up and placed in the garbage can in order to keep the plant clean* ^ 3. Gloves not thick enough for work around the kiln area and handling the acetic acid* One man claims he Is experiencing some heat from the acetic acid and kiln* 4. Repair of the belt drier for cleaner and more efficient operation* I told them a twenty thousand dollar Job order is considered to correct the situation*
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5* Wage Increase* 1 told them you are worktng on it* 6. Merit bonus system* 7* Suggestion box* - 8* Too much talk about safety, but not enough action*
1 told them the company will spend $500,009 to upgrade the plant*
CYWI 3-000993
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9* installation of another mirror at the passage going from the warehouse to the blender room. The man claimed while turning the lift truck and blowing a horn, he almost ran over a security guard.
The two copies attached were given to each man.
Ttak
I. Terzlc
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CYWI 3-000994
A.
Why Lock Out?
and valves must be capable of being simultaneously locked "off" by the padlock of each man who might do hazardous work on the machine or equipment.
Most controls are not so de signed, so multiple lock adapters (variously called lockout clamps or tongs) are employed. These adapt ers should be permanently chained to the control, or, alternatively, is sued to all men who have padlocks.
The locks
The heart of any lockout pro gram is the lock itself. What kind should it be, key or combination? Who should have oner" Who should be in possession of keys or com binations? How should the lock be identified?
The specific answers will vary from plant to plant, but here are some guidelines:
1. Key-operated padlocks are more, commonly used than combination locks -- supervisors can exercise con trol over keys easier than combina tions.
2. Locks should be issued to every
-- Turn peg*'
Joseph Weiji (AP)
Two men were cleaning a large drying drum. One went inside
and started removing build-up. After a short time he realized the ventilating fan was not on, and asked his co-worker to go out and turn it on. The eo-worker hit the wrong switch, the drum storied up, and the man's leg was so severely erushed it had to be amputoted.
A maintenance-man attempted to apply belt dressing to a moving conveyor. His sleeve caught between the belt and a roller. His arm was pulled into the nip, and he was crushed between the belt and o scraper. Company policy requiring locking out for such maintenance was violated.
A man was chipping hardened cement in the drum of a cement truck. The drum was driven through a power take-off. As he crawled out, his supervisor started the drum, thinking the worker had signaled him to "inch" it so he could chip o new area. The man in the barrel was crushed between the barrel and a support rod on the truck. The accident could not have occurred if the truck's ignition keys were in the worker's pants pocket.
An electrician was knocked off a crane carriage and killed when the crane unexpectedly started up. Disconnects were not locked out.
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Power should bo locked off ot a point re mote from the machine, such at at a main electric disconnect switch.
Locked avf leedor-line volvet suleguard men working on pneumatic or hydmulic pretivru powered pUmi equipment
Sticker tuch at this helps direct men to
roct lockout de-ices. Equipment controlled
be indicated >n center Color
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CYWI 3-000995
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N14739.01
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.Genero) Policy
! ' /_>-Vif Zl /, r '> y
'A iTJNDER CAILS RESULTS OF 05HA WORKPLACE HAZARD SURVEY SHOCKING
A labor
rncnt survey of workplace undents
repealed some "unmsomc examples" of the hazards laced
iatlv ov ivorhc'v -Kcordme u> AssbUia L-bm Sc wurv
f.'hn If Srcmlcr. "I do ooi think even I was prepared 'or some -l die
shockinc accidents thjt urn mspeeii''^ a'e investigating,"-
Stende: s j iJ. "!nc luz.mls
.irrkn.c :"er ,i:\! w pun
ire facing today <> Ihev .:>> about :hc:r work are as
unnccissarv as die dam.iue i snCierej wo.-ning on hollers
JO \ears ago.' Slender suffered a Ik m'-u c impaioocnt
because ct workplace noise. The Oeeupaii' a.il Saury and Health ,\.:,:;a;;sl;,rnn is
dctemv.roj to stamp suit workplace
and .ne.blh
hazards. Slender s.nd. I he skeptic* -nigh: bee.:, '.o realize ;.r liow serious j pr-mlem exists d the i,k :. were
vvcjlcd about how niany tai.dihc.- i...ur bc^ai;v ul vi< 'f.Uioti ot (task satety rules..
In requesting reports from the !C OSH A recumul rllccs. Slender said lie wanted to den'.oiisirjie i>> the public llie type of hazard workers arc lacing ml a daily
"JMS.
. . __
The following are some of the results of the OSHA survev.
Far West
A field worker dies from exposine u> the agricultural chemical purathion. used as a pesticide m treating crops.
-An employee electrocuted while using chain saw to remove a tree that had fallen on a powci line. - Anoihcr employee electrocuted working on pole during power tine construction. - -- 'An employee crushed by uMiuninp conipacloi of garbage truck. - An employee inn over by foiklil't truck due to hemg in blind vision area of driver.
Southwest
--employee falls to Jus death while working, on a metal beam without safely equipment.
Oil derrick rig employee crushed to death. -- Construction wockcr electrocuted. -Front end loader operator suffocated in cab when sileage in cattle feed yard caved in on velucle.
One employee burned to death, several injured, in cotton mill explosion. -Two employees killed while cleaning the inside of an 80,000-barrel storage tank with a suction pump. The tank
<s> exploded. -- Employee fails to death from scaffold which was not provided with handrails. -- Six employees working 3t a poultry processing plant overcome by carbon monoxide from forklift truck opeiatirtg in same area One man hospitalized, one killed when sulphur dioxide gas was pumped into aitline respirator they were wctitjjitfLmployce buried .utvv while working m cq'oM'ooi nolc. <sj Unsecured w j II panel l.tlls on electrician causing fatal injuries.
-- Carpenter working in excavation killed when lift on head by bucket of concrete. - harm worker killctl when traitor nvetturned.
Employee bimed alive when sileage pile collapsed. ' R.icklme opcratni crushed between loading bucket and caith bank whet: bj. khoe toil into excavation.
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v> i h h j w < o r f \|iji /^I'.ntite
ffC under asphalt p-.^ win.' h.;i; . : .
hln^i^p-------- --------------------------
'mplovee killed v.h.i, , ^eU on luiiu
" ' d.m i !e. (i o. i: ted v.hue . lunhuv
ailequatc piutectov Hodim- ,.f (v,..
Wctdci killed whe - ; i\Mwece. horse.
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-- Ovcrexpoxuic to eheno. il u'ed tank- I. Slit locates employ ec.
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--** Mechanic S skilli . if -hed wucli pt ui ve ' :oi' ie. y \ i" -- I'vi. boilcritul etc kule ! m if. i\,,,( r up
. ** - 11 o11 wurkei ti .' wh.it Pit ) fj]; ng :\-fia:-K
----" Man elec itu iite 1 wt'> mii ..... nj
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.* Trench cave-in kills one employee.
Employee cut m hall' when unblocki j trim: enc 'oader
lell as he worked on o:o ewtor.
h.nipJuyef crusht: i : . c,.;.: bv |ux;
l-our iii'efiTTi ' . ,11 < p, otc\ 11..
alb hv - .j U|djp ,.|M||r M
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"""Flumhitig ximerviso! mushed |, death. ,w ;
tccled trcni'h caved in.
dUnn'.iJU
Worker dies in Ul! ii no n.dcony ..npii.icc:
guardjaiL__________________ Unctiit.n clectroqiteU utter tuuclnng h\c v
Employee rccCiv'cs 1 uml mini tor rperated
`rl*rn|lt>Vlrc su:.peiHl'*>r <-n hook I n,n;i
liooin collapsed
Tractor operator killed by hanunutg o, . .t::.
-Ill t [ .Mm,!.
I..--- .. --
Employee crushed between ram an ! d:c ________ ed hv anoiiicr -visoji Rncklayvr falls to dr. , trom o.,i"oy w.,.^ ~
-- vacuum press operator kiffed wfife: ."3^"j between two platters ano the steel frame of rre-.?
Midwest
Two men electrocuted when crane boom cont.i.tei! high tension wires. .
'^tnpluyecialls trom top ot hopper car to his demlu? : wo'emptovees killed in falls from rool h'-.nIJi:";.' ^ *rajn spdtit""nil!s`UTill,!llii!ujee. Mf?Wy lum.------------^
--Two men suffocated wluie loading trucks, one bv feed and the other by sand.
CYWl 3-000996 !
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