Document gapGn3dzo3rNV8p1Z9vp8613N

TECHNICAL SPECIFICATIONS CertairileedH CertainTeed Corporation Pipe and Plastics Group SPECIFICATIONS CLASSIFICATION: A/C Standard Product Specification T.C.O. REF. NO. 26 SPECIFICATION NO: 1 PAGE NO.: 1 supersedes: DATE OF ISSUE: May 26, 1978 JAN 2 6 1979 description: FLUID-TITE A/C Pressure Pipe, Couplings and Accessories Classes 100, 150 and 200 - FT-B__________________ CEKERAL FLOID-TITE Asbestos Cement Pressure Pipe Is manufactured in three classes and is intended for use in underground transmission or distribution systems for the transportation of water under pressure* STANDARD PRODUCT LIKE AVAIIABLE CLASSES AVAILABLE PIPE SIZES 100 4" 150 3", 4" 200 3", 4" The class designations shall mean that the pipe Is intended for water service at maximum operating pressures of 100, 150 and 200 pounds per square inch gauge under the conditions of installation and operation encountered in a variety of field situations. Pipe linings are available for specialized end uses. Refer to Standard Product Specifications Nofs 8 and 10A for detailed descriptions. GENERAL PRODUCT DESCRIPTIONS Unless otherwise listed herein, refer to ''General Product Specification Data", Section D_of the General Standards Manual, for information concerning the following: 1. Composition 2. Trademarks 3. Test Methods 4* General Requirements a* Pipe Lengths b. Lubricants c. CEETA-SPACER band application d* Marking e* Installation Instructions f. Finish g. Straightness h. Leakage Allowance CONFORMANCE Four inch pipe size, in all three clasaes, meet the requirements of the following external specifications: ASTM C 296, Types I, II, and III AVUA C 400 Federal Specification SS-P-351 Soil Conservation Service 432, Classes 100, 150, and 200 Throe loch pressure pipe In both classes meat corresponding classes In the Soil Conservation Specification, CTD012160 PREPARCO BY: APPROVED BY: MW v v, rj n -- - (P )02 10-0023 927 12/76 CONFIDENTIAL DOCUMENT - NOT TO BE DISTRIBUTED TO UNAUTHORIZED PERSONNEL UNDERWRITERS * LABORATORY LABELS CertainTeed In also authorized to apply Underwriters' Laboratories labels oa pipe in accordance with the following table. The authorisation Is covered by Label Service Inspection Procedure EX-1387. Plant 5C - 4" Plant 57 - 4" Plant 58 - 4" Plant 59 - 4" 4" Classes 150 and 200 Classes 150 and 200 Classes 150 and 200 Class 150 Class 200 TABLE OF HYDRO TEST REQUIREMENTS Product Test Details Standard Pipe Lengths Each length to 3.5 x W.P. In addition, from each 300 lengths of pipe of each size and class which have passed the routine hydrostatic proof test, one length shall be sel ected and hydrostatically tested to 1 a pressure of 4.0 x W.P. for the class of pipe, maintaining such pressure for not less than 5 seconds. The pipe shall not fail under this pressure. Pipe meeting this test shall be retested at 3.5 x W.P. Random Pipe Lengths Short Lengths (1/6, 1/4 & 1/2 HEO) Short Lengths (1/6, 1/4 4 1/2 FM) Special Closure Section Each length to 3.5 x W.P. Each length to 3.5 x W.P. Each length to 3.5 x W.P. Each length to 3.5 x W.P. Standard Coupling Threaded Coupling (TBIC) Each coupling to 3.5 x W.P. Each completed unit to 3.0 x W.P. Coupling Adaptor FT to Steel Stock to 3.5 x W.P. Coupling Adaptor FT to FT Stock to 3.5 x W.P. of lover class Pipe Adaptors Stock to 3.5 x W.P. Note: W.P. Working Pressure Page 2 FLEXURAL PROOF LOADS TOTAL APPLIED LOAD. LBS.. 12 FT SPAN Nominal Pipe Sire, In 3 4 Class 100 900 Class 150 625 1100 Class 200 685 1400 Nominal Pipe Size, In. MINIMUM CRUSHING STRENGTH. LBS/FT Class 100 Class 150 Class 200 3 6700 8800 4 4100 5400 8700 A one foot sample shall be taken from a pipe In each clasa and aire representing 300 lengths or portion there of for this test. Fully Machined Pipe, Threaded Couplings, and Pipe Adaptors shall be capable of withstanding 75 per cent of the minimum crushing strength specified for the corres ponding size and class of pipe. All other items, particularly couplings, shall be capable of withstanding the same minimum crush loads as specified for the corres ponding sire and class of pipe. For those Items acting as connecting pieces be tween sizes and/or classes, the lowest minimum crush load shall apply. CHEMICAL REQUIREMENTS Uncombined Calcium Hydroxide - 1.0 percent maximum. NON-STANDARD PIPE LENGTHS A maximum of 10 percent of the total footage of any one sloe and claaa for any one order may be furniahad at random longtha at factory option. CTD012161 TECHNICAL SPECIFICATIONS SPECIFICATIONS CLASSIFICATION: CertairileedEI A/C Standard Product Specification T.C.O. REF. NO. SPECIFICATION NO: PAGE NO.: CertainTeed Corporation Pipe and Plastics Group 26 SUPERSEDES: Hay 26, 1978 13 DATE OF ISSUE: JAN 2 6 1979 description: FLUID-TITE A/C Pressure Pipe, Couplings and Accessories Classes 100, 150 and 200 - FT-B STANDARD COUPLING One coupling suitable for the particular site and class of pipe with which It Is to be used shall be attached to each standard and random pipe length and shipped as a prebelled unit. Other couplings for use with includes shall be shipped loose. RUBBER RING Two rubber rings shall be furnished with each coupling. All rubber rings shall conform to A/C Standard Purchasing Specification No. 503-B and to ASTM D1869. Rubber rings may be composed of natural rubber, synthetic elastomer, or when specifically requested, an oil resistant rubber cosqxamd. CERTA-SPACER BAND Two factory applied CERTA-SPACER bands, one on each pipe end shall be furnished with each standard, random, and all short lengths except fully machined. The bands shall meet the requirements of A/C Standard Purchasing Specification No. 528. LUBRICANT Field lubricant shall be furnished in 1% quart cans in accordance with the following table. On special customer order, 5 gallon palls may be substituted. Pipe Size Inches Rubber Ring Joints Per 1^ Qt. Container All Classes______ Rubber Ring Joints Per 5 Gallon Pail All Classes 3 140 4 100 1920 1380 EXTERNAL B.O.P. REQUIREMENTS B.O.D. dimensions were developed for companies manufacturing accessory Items for A/C pipe. These dimensions-have been published and issued to the field. No pipe may be shipped for a given class If the average BOD anywhere along Its length Is beyond the range given in the Table below, unless customer approval Is obtained thru Sales/Customer Service. This requirement also applies to declassed and re classed pipe. Pipe Size, Inches 4 Class 100 Min, Max, 4.79 5.26 Class 150 Min. Max. 4.97 5.32 Class 200 Min, Max. 5.22 5.57 Note: 3" to be determined. CTD012162 PREPARED BY: _ APPROVED BY: R D MFC. BALES I.E. OTHERS 1 02- 10-0023 (P927) 12/76 CONFIDENTIAL DOCUMENT - NOT TO BE O i^tribuTKb Yb UNAUTHORIZED PERSONNEL Page 4 PACKAGING Packaging shall be In accordance with A/C SCandard Packaging Specification No. 1. MARKING H3 E m GENERAL Unless otherwise directed, marking of all A/C items in this product line shall be accomplished with the following color code: Class 100 - Black Class 150 - Orange Class 200 - Black PIPE-STANDARD, RANDOM. SHORT LENGTH (KEO) Area A When specifically requested by the customer, one Underwriters* label shall be applied on the machined portion of the standard length only, as shown. Refer to the evallabllity table under the conformance paragraph for pipe sizes and classes to be labeled. When applied, the label shall be located adjacent to the second pipe shoulder and may be affixed to either end of the pipe. -Area B At the exact center of the pipe, the following shall be stamped: CERTAINTEED Size - CLASS - Pressure - TYPE II FLUID-TITE The words CertainTeed are shown in open block letters. Refer to Industrial Engineering Technical Specification for marking, pipe stamp style 2. Exasp 1 CERTAINTEED 4*' CLASS 150 TYPE II FLUID-TITE Area C Either to the right or left of Area B, the following information shall be stenciled in black on all standard .lengths. (This information may appear on Randoms and MEO's). (First Line) (Second Line) Month, Day, Year, Plant, Shift Pipe No. Example: 05016858c 109 Interpretation - pipe number 109 manufactured on Hay 1, 1968 at Plant 58 on C shift. If the manufacturing information does not appear on Randoms or MEO pipe, the date and plant identification shall be stenciled in black ink on the pipe similar to the example shown under area D. CTD012163 TECHNICAL SPECIFICATIONS STAHMTO PIPE l Page 6 D3 Plc Stic 3" 4" 0C t 2 16 16 P" *.06" .50 .75 Length of floe L1 Standard Kandom 1/2 Standard 1/4 Standard 1/8 Standard (MEO) (MEO) (MEO) 13' 7*0" to 12*6" (6" Increments) 6'6" 3'3H l.5" Length Tol." +0" -1" +0'* -1" +0" -1" +0" -1" tO.5" Pipe Sire Inches Class 100 4 Class 150 3 4 Class 200 3 4 Rom. 1.0." 4.00 3.00 4.00 3.00 4.00 O.D,.*1 +.02" 0.0^2 +.02" C" +.06" 4.64 3.84 4.81 3.84 4.81 4.80 4.00 4.97 4.00 4.97 2.90 2.60 2.90 2.60 2.90 1.0.0." * +.08" -.00" 5.05 4.03 5.14 4.18 5.32 Kin. "T" Inches .240 .340 .325 .340 .350 See External BOD Requirements on page 3. CTD012165 TECHNICAL SPECIFICATIONS POLLY MACHINED PIPE (FM) Page 8 Dimensions '+ 1 I *0:* 1 Pipe Size Inches Class 100 Nom. I.D." O.D." * 4 Class 150 3 4 Class 200 3 4 3.60 4.64 2.79 3.80 3.84 4.81 2.79 3.49 3.84 - 4.81 .75 .50 .75 .50 .75 Tolerance: Center O.D. 3" and 4" 1.025" 20 20 20 20 20 End 0.0. (6" length both ends) 3" and 4" -.02" allov for gang tool icachinirg of FM's at Plant 57. Note: Plant 57-there cannot be a step greater than .025" (0.0125" on a side). 00125* O0 L Length: Half Length 6'6" +0" -1" Quarter Length 3'3" +0" -1" tEighth Length 19.5" 0.5" Marking Example: FM Tested Rt 050 168 580 psi. (insert proof pressure) (manufacturing information) CERTAIN-TEED 4" CLASS 150 FLOID-TITE CTD012167 TECHNICAL SPECIFICATIONS CertainTeedlH CertainTeed Corporation Pipe and Plastics Group SPECIFICATIONS CLASSIFICATION: A/C Standard Product Specification T.C.O. REF. NO. 26 SPECIFICATION NO' 1 PAGE NO.: 9 SUPERSEDES: May 26, 1978 DATE OF ISSUE: JAM t '3 description: Fluid-Tite A/C Pressure Pipe, Couplings and Accessories Classes 100, 150 and 200 THREADED BRASS INSERT COUPLINGS (TBIC) TAPPED COUPLINGS WITH 2 1/2" x 2" HEXAGONAL BUSHING USE: To provide a means for making service connections in asbestos-cement pressure pipe systems where either iron pipe or AWWA threads are employed. PHYSICAL REQUIREMENTS: All inserts shall be cemented in place with an epoxy adhesive. The workmanship shall be such that there is no evidence of voids or holes and there shall be no sharp protrusions of the cement on any of its surfaces. Couplings and pipe shall be hydrostatically tested prior to drilling and cementing the insert into position and shall meet the requirements of the standard couplings i and pipe. It is also intended that couplings and pipe shall also be able to with- j stand specified hydrostatic pressures after the inserts have been secured. RUBBER RINGS: Each coupling shall be supplied with two (2) rubber rings of the appropriate size and class. Oil resistant rings may be supplied when specified by the purchaser. PLASTIC CLOSURES: Prior to storage and/or shipment, each insert shall be covered with a plastic closure PREPARED BY: APPROVED BY: R *O MFG. SALES I.E. OTHERS 02-10-0023 (P927) 12/76 CONFIDENTIAL DOCUMENT - NOT TO BE OISTHIBUTI unauthorized personnel Dimensions THREADED CRASS INSERT COUPLINGS (TBIC) (Single and Double Outlet) Page 10 Coupling Size, In. H" +.000" -.063" L" + .25" -.00" B.O.D. + .08" -.00" Class 100 4 Class 150 3 4 Class 200 3 4 6.25 6.25 6.25 6.25 6.25 8.00 8.00 8.00 8.00 8.00 6.51 6.10 6.95 6.28 7.54 Selection Table (Length) NPT AWWA 3/4" 1" IV IV 3/4" 1" AAAAAA A AA AAA AAAAAA B AAAB A B BB B BB Note: TBIC's are available in any cofabination of listed inserts and coupling sizes. Insert Size 3/4" 1" IV IV NPT NPT NPT NPT 3/4" AWWA 1" AWWA J" + .010" 1.335 1.569 1.991 2.241 1.633 1.883 .D-im" n+ .03i ". 2.56 2.56 2.56 2.56 2.56 2.56 CTD012169 TECHNICAL SPECIFICATIONS CertainTeed El PECIPlCATIONS CLASSIFICATION A/C Standard Product Specification T.C.O REP. NO. SPECIFICATION NO: CertainTeed Corporation Pipe and Plastics Group SUPERSEDES: DncmmoN: May 26, 1978 Fluid-Tite A/C Pressure Pipe, Couplings and Accessories Classes 100, 150 and 200 - FT-B 1I .Mi Marking Example: CERTAIN-TEED TBIC 4" CLASS 150 FLUID-TITE | 1" NPT (Centered around the coupling) (Size and Type connection located near the insert) Note: 1) "J" Diameter to be centered on "D". 2) For other dimensions not shown refer to Standard Coupling of this Specification. 3) Protrusions shall be filleted with epoxy. 4) Double outlet threaded Brass Inserts to be located 180 apart. 5) Insert must not protrude more than 3/8" or be recessed more than 1/8" to function properly. 6) Brass Inserts per Standard Purchasing Specification No. 523. 7) Rubber "0" Rings per Standard Purchasing Specification No. 524. 8) Plastic Closure Protectors per Standard Purchasing Specification No. 525. RRKFARKD BY: APPROVED BY: R *O MFO. ALEE I.E. OTHERS Si'ir j.eA 02-10-0023 {P927) 12/76 CONriOINTIAL DOCUMENT - NOT TO It DISTRIBUTED TO UNAUTHORIZED PERSONNEL CTD012170 DATE OF ISSUE: SPECIFICATION NO- juh 11 mi 1 Fluid-Tite A/C Pressure Pipe, Couplings and Accessories Classes 100, 150 and 200 - FT-B PAOE no.: 12 DELETED Tapped Couplings With 2j" x 2" NPT Hexagonal Bushings CTD012171 TECHNICAL SPECIFICATIONS CertainTeedH CertainTeed Corporation Pipe and Plastics Group SPECIFICATIONS CLASSIFICATION: A/C Standard Product Specification T.C.O. REF. NO. 25 SPECIFICATION NO: 1 PAGE NO.: 13 SUPERSEDES: November 13 1973 1 DATE OF ISSUE: 1 MAY 2 6 1978 description: FLUID-TITE A/C Pressure Pipe, Couplings, and Accessories Classes 100, 150, and 200 - FT-B C0UPLINC ADAPTOR - FLUID-TITE TO STEEL Physical Requirements The FLUID-TITE Co Steel coupling adaptor shall meet the inspection standards required of the standard couplings and shall be designed to meet the hydrostatic test requirements of the appropriate class. Rubber Rings Each coupling adaptor shall be supplied with two (2) FLUID-TITE rubber rings. The ring for the A/C side shall be of the appropriate size and class. The ring for the steel side shall be factory applied as follows. Coupling Size, Inches 3 4 Steel End Ring to be Supplied 3" IPS PVC Ring per PVC Std. Pur. Spec No. 1003 (Interplant from PVC plant) 4" Class 100 FT., Std, Pur. Spec, No, 503-B Oil resistant rings may be supplied when specified by the purchaser. Steel Pipe End Dimensions accommodate threaded and coupled, black or galvanized steel pipe, schedule 10 through 160* STEEL END t 4------- ^s____ L/ ------------. --G-- ~T~ BQQ r~ _r as BS Coupling Size, Inches Dimensions As" + 0.025" B+ 6.025" C" +0.03" + 0~025" -0.01'' Classes 100, 150. 200 3.930 5.520 3.560 4.560 3.620 4.630 0.500 0.700 Marking Example CERTAIN-TEED 4" Class 150 FLUID-TITE CPLG ADAPTOR A/C to STEEL (Centered around the Coupling) STEEL PIPE END j - located at the adaptor end where the steel pipe is to be inserted. For other dimensions not shown, refer to Standard Coupling dimensions. Note For excessively oval steel pipe, field reworking of the Bg to the Cs dimension is permitted. Coupling adaptors may also be used for plastic pipe connections up to and including 4" nominal size. Plastic B.O.D. dimensions must be the same as flieel pipe. PREPARED BY: 02-10-0023 (P927) APPROVED BY: _R * D 12/76 CONFIDENTIAL DOCUMENT - NOT TO BE O MFG. SALES I.E. 1 BITTED TO UNAUTHORIZED PERSONNEL CTD012172 COUPLING REDUCER. FLUID-TITE to FLUID-TITE Page 14 Harking Example: CERTAIN-TEED CPC-CRD 4"F.T. - 3"F.T. 150 FLUID-TITE (Center around the unmachined section around the coupling.) Physical Requirements Coupling Reducers shall meet the inspection standards required of standard couplings and pipe, and shall be designed to meet the hydrostatic test requirements of the appropriate class. Rubber Rings Each Coupling Reducer shall be supplied with one(l) FLUID-TITE Rubber ring of the appropriate class corresponding with the coupling side. An oil resistant ring may be supplied when specified by the purchaser. Dimensions Coupling Reducer Size, Inches I.D. Inches B.O.D." + .08" -.00" L" *.13" X" *.13" Note; 1) For machining dimensions not shown refer to Standard Pipe and Coupling, this specification. 2) I.D. subject to manufacturing tolera machining not required. Class 150 4 to 3 Class 200 3.62 5.55 6.25 3.13 4 to 3 3.82 5.75 6.25 3.13 Class 100 150 200 4.56 4.68 4.68 Coupling Reducer - 6" FLUID-TITE CC to 4" FLUID-TITE 7.16 7U2 7.36 6.50 6.50 6.50 3.25 3.25 3.25 ' For 6" pipe end machining refer Std. Prod. Spec 3A (C.G.) For 4" coupling end machining refer thiG specification. CTD012173 TECHNICAL SPECIFICATIONS riBUTED TO UNAUTHORIZED PERSONNEL MPg ADAPTORS use Page 16 To provide a means for connecting CPC dimensioned pressure pipe couplings Co mechanical joint and poured Class 0 cast iron fittings, CPC clasn-to-class pressure pipe, and CPC pressure pipe to competitive A/C couplings. Physic '< 1 Requirements Pipe adaptors shall meet the inspection standards required of standard pipe and shall be designed Co neec the hydr staclc test requirements of the appropriate class. PIPE ADAPTOR (PAP 2) Class 100 FLUID-TITE to C.I. Mechanical Joint or Poured Bell End --------------------------------------------e, ---------------------J --500'* 065' ^FUhO-TlTEENO ' C-I.MECHAN.CaL JOINT ^ % QQ, - ___________ orPOuBEQ BELL NQ. For internal bevel - find thickeat wall, mark Cj max., machine up to mark, any feathered edge reject. ID. For dimensions of FLUID-TITE end not shown, refer to Fully Machined dimensions this specification. pipe adaptor (pad 2) PAD 2 Size, Inches Nominal 1.0., Inches V 40.0" -0.5" Inches 3 2.92 15 4 3.73 15 <& -0.5" Inches 8 8 O.D. ^ Inches 3.74 4.64 0.0.2 Inches 3.96 4.B1 ci Max. * .60 Marking Example: FT SIDE CT -PAD 2 4" . 100 FLUID-TITE KJ/PB SIDE CT PAD 2 j 4" MJ/PB I FLUID-TITE 1 Tolerance 0 D.j and 0.D 2 - 3" & 4"; 1.020" *No internal beve 1 or 3" size PIPE ADAPTOR (PAD 3) Class 150/200 FLUID-TITE To C.T. Mechanical Joint and/or Poured Bell End '------------------------------------------------ Lt--------------------------- 1 --500'*065" ! FUlIQ-rUtEHO t-L MECHANICAL. JOINT -S 00, or P0u0. BELL N[> 002 t For dimensions of FLUID-TITE end not shown, refer to Fully Machined dimensions this specification. Note: For 4" Class 150 or ?00 connections use Fully Machined Pipe with internal bevel (as shown for the PAD 2). PIPE ADAPTOR (PAD 3) Class' 150 FLUID-TITE To C.I. Mechanics 1 Joint and/or Poured Bell End PAD 3 Size, Inches Nominal l.D., Inches Ll" 40.0" *0.5" Inches -0.5" Inches O.D.j Inches 3 2.92 15 8 3.84 3.96 Tolerance 0 D. 1 and 0. "2- 3' ; .020' Harking Example: FT SIDE CT PAD 3 4" 150/200 FLUID-TITE KJ/PB S1DF. CT-PAD 3 4" MJ/PB { FLUID-TITE I PIPE ADAPTOR (PAP 5) Class 100 FLUID-TITE To Class 150 FLUID-TITE CLASS ISO END Marking Examp/e: Class 100 SIDE CT PAD 5 | 4"-100 j FLUID-TITE | CLASS 150 END CT PAD 5 4" -150 FLUID-TITE j PAD 5 100 Co J50 Si-e Inches 3 4 Cl.ss 100 F1.UID-T1IF. To Class 150 fl.U 10-TITE Nominal l.D., Inches M,# 40.0" -0.5" Inches Ll" 40.0" -0.5" Inches O.D. j Incites 0.0.2 Inches 2.92 3.80 15 8 15 8 3.74 4.64 3.64 4.81 Tolerance O.D.^ and 0.D.2 3" 4 4": *.020" For dimeojions of FLUID-TITE End not shown, refer to Fully Machined dimensions this specification.