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'* STANDARD HRS. 8.9
TIME _______ H
< )!< Y--907--D
ID)F.MP 12/5 7/81
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COMTYP JOB NAME: 03KY907BHD
COMPONENT CONSUMPTION
AMCG CODE
LOT
PQ LBS
-14 YC--2-B JA
93
1 4 YC-2-B 7jg&tJtZi 93
i CG [ 14 1 14
CODE YC-2-B YC--2-B
LOT . .
14 YC-2-B
93 ; i 4 YC-2-B
DO NOT USE LOTS 13839 -- 1 3.855
PQ LBS 93 93 - . 93
*y
OTAL EST4 D WOT 3381* LBS. i___ 1______________
..... 1
i
EQUIP: 1
"KROLGR" YELLOW-MEDIUM
NON- BLEEDING
I USE | N- 1 ACCT I UBS j CODE 5 LBS
283 ' 1 VJmi 68"<998 G > -.WATER IN V-203I SET AGITATOR ON !
t YKigb SPEED.
' !!
IS
203 : 2 /WEIGH IN DRUM & POUR IN
iI 250 | 32-D J .250-
i % KJXfyp IN AND STIR 5 MIN *
L.0
150X501 YC-2-B i" 2500
/RECORD - s TART /AllM&l FIN . /iimi
f.. ?&\
i !
A t o 73* <1275 g >
L.........1
i 'WITH .AGITATOR ON LOW SPEED PUMP V-203 THRU
i
100 AT 2400-2000 PS I .INTO V~gg5 t WHEN V-203 MT, WASH COLOR THRU HOMOG WITH MIN
1
1 Jfr HOT WATER AT 2400-2600 PS I INTO
'jRB; V--205 VOL __* G ADJ TO 60" <2100 G)
'INSPECT HOMOG STRAINER & CLEAN IP NECESSARY
! RUN 1 A " i 5?4""g )'"UATEf Ti NIq "v -
s t a r t " ""
I . i AGITATOR
SV^O j PUMP V-205 THRU HONQ, AT 4800-520 PST INTO S'V-
i ^RECORD: TIME START
TOTftL MINUTES-____ _
^2 ! j
i NOTE.: IF HOMOG PRESSURE FALLS BELOW 4800 PS I, I 3-4a Y VALVE WILL RECIRCULATE SLURRY TO V-205
Mii WHEN V-205 MT, RUN IN 5" <248 G> WATER t, PUMP
I i THRU HOMOG AT 4800-5200 PSI INTO SV '
r- 1
:'V
4&4
"'.'sp"sfEr"'0T~-"S:ET""FORMULA~'S'iLECTBR""'To' L 2 <V~243> OR POSITION 7 <V~244).
TON i 1
-CP;.i P/T PRESS SV-CAM RESET PB SET 22 TC' I?N AUTO
1
r > REMOTE LTEHP IS SET AT 190~1?4*F>
/i& ij
RECORD LEVELS 8 SET R/M <
1 .OWS: 1
' `> 1
1 A, MLr. /j o & % PRESET *1
AL 1
i 5
jjUg/l SET JLTRIKE FL. 014 CONTROLLERS AS FOLLOWS-:
i
I j . JJPCi 0 <N-.27-
GPM \
1
WATER)
MANUAL LOCAL
. GPM \
i JZfFliQ -XN-27-D./WATER) RATIO
,31 1
i STtie <N-32-D CONTROLLER) IN MANUAL.
i GPM i
1 jafb?Jt <M-32--B WATER) IN MANUAL LOCAL
t GPM 1
I < N-32 -D WATER > IN REMOTE
!
i ^PRIO 4N-.32--D/WATER) RATIO
1 ,76>
1
i
:?
-
is
i .i ii i1 ii ii 1115 A j 16.8
11 Ii i 27~:D i 213 1t i; i,32-D | 1423 !1 'i 1] .1 1! .................l .....
DU P050109809
eq u ip
MENT]
PAGE 2 CC 03 KY-907HD COMTYP JOB NAME:: 03KY907DMD j ,, .4 -
_____________________________ -________sU2M,,__________
USE LBS
N- 1ACCT CODE | LBS
f'
.OPERATOR STEP PB
.
J
RECORD LEVEL 2LG 7.GL%" If BELOW 35% FOLLOW SOL'Nj
I
MAKE-UP PROCEDURE FOR N-27-D
| ..
vHT ADJUST SV TO 48a <2470 0 5
.
j
vHT RECORD PH MJ- AD J TO i 1 . 1 -11 .3 WITH N~7~D AT |
5% <10 PARTS WATER TO 1 PART N-7-0)
!i
SIPHON INTO SV. RECORD: PH ||JL.
ASSUME 50% i fjl....-.1 7-1) |JgHJA
OPERATOR STEP PB
J
SP STEP 06/39. AFTER .HEAT-UP RECORD; PH %%*
j
SWITCH 3FC20, 8FC10, h 8FC2S TO AUTO.
']
OPERATOR STEP PB
j
SP STEP 10/43. WHEN 3FC20, SFOi 6 8FC20 FLOWS |
ARE IN LIMITS, SWITCH 3FC10 TO AUTO & PB
i
SP STEP 11/44.. WHEN 3FC10 h 3FC28 FLOWS ARE IN j
LIMITS, SWITCH 3FC20 TOREMOTE
j
OPERATOR STEP PB
i
DURING STRIKE RECORD:
|
SP STEP
I
V-243/V-244
PH RANGE
TIME 1 *9'
13/46 <30 MIN) 14/47 <60 MIN)
MIS:!9.0-10.O
9.0-10.0
15/48 <2 HRS)
9.0-10.0
16/49 <2 HRS, 25 MIN) f:M, 9.0-10.0
'17/50 < FI HAL 3 .HRS)- *3JL 7.5-8/5 :D NOTE: IF PH NOT-IN RANGE, NOTIFY SUPV & NOTE I
IN LOG. IF FINAL PH >8.5,ADJ TO 7.5-8.5.
I
L RECORD: PH
ASSUME 77% 1
27-D
SIFT IN
1 128-A 5
ADD 27" <208 G) WATER TO V-335 ADD & STIR FOR 2 MIN FOR S 57
ASSUME 50% j
VSTX DURING STRIKE CHECK LEVEL IN V-337.
387
I^TIf LOW LEVEL LIGHT IS NOT LIT, GO TO S-35 ' IF LOW LEVEL LIGHT IS LIT, VERIFY BY CHECKING THAT LOW LEVEL PEG IN VAT IS ABOVE SURFACE IF VISUAL CHECK CONFIRMS LOW LEVEL, FOLLOW STEARATE MAKE-UP PROCEDURE.
60
7-D
30
IN 32" <317 GAL) 388 ON STEAM & AGITATOR
a ADJUST TO 42" <403 GAD AT 17S-182F
BADGER METER FOR 404*
IN FROM V--387 THRU UNDERSURFACE STETBUTORS AS FAST AS POSSIBLE
'HUT OFF PUMP
STIR 30 MIN AT 178-182*F FUR S 48
"42 ! DO NOT SHUT OFF AGITATOR
330 37
. 37
,]
i '1
SV~
~ T"" WHEN"" S 2 S ~ COM PL ET E ~HEA T " SV ~ T 0 79 8-25~5 E G""F"" I:N " ~ 7
1.5 TO 10 MIN
i
A CLOSE WATER LINE & DISCHARGE VALVES AT STEARATE!
PUMP
|
OPEN V-388 DISCHARGE VALVES TO STEARATE PUMP i
INLET
v
OPEN WATER VALVE AT STEARATE PUMP RUN WATER
THRU HOMOG AT 2900-3100 PSI TO SEWER
I J 1
.. i
16 9-A
155-A 160-A
330
37 37
DUP050109810
EQUIP MENT !
COMTYP JOB NAME: 03XY907DMB -I PAGE 03 CG 3 KY-907-D (> ESI :GT 3381*
USE LBS
N- ACCT CODE LBS
SV iyKl 4
SP J 9> CONT
'
1 I ! [ f I I
us-r j
WHILE HOMOG WATER AT 2900-31 OS PSl, OPEN HQMOG
DISCHARGE VALVE TO SV AND CLOSE VALVE TO
SEWER
IMMEDIATELY OPEN STEARATE PUMP DISCHARGE VALVE,
TURN ON PUMP & HOMOG V-3B8 TO SV AT 2909-3100
PSI, MAINTAIN SV AT 198-209*8;
WHILE HOMOG V-388 TO SV, SHUT OFF WATER VALVE-
AT STEARATE PUMP ASAP
WHEN HOMOG COMPLETE, RINSE IN V-388 WITH HOT
WATER FROM HOT WATER MIXER
WHEN SSO COMPLETE TURN OFF. HOMOG & ITERATE-PUMP
STIR 5 MIN AT T98-20*F
SHUT OFF STEAM
WHEN S'53 COMPLETE, OPERATOR PB
STEP 23/53 RECORD PR_2SJ&.._<3.3-3.7)
IF NECESSARY, ADJ PH TO 3.3-3.7 (DOWNWARD ONLY)
& RECORD: PH_____ .
NOTE; USE LIQUID ALUM, N-115-A. ADD TO SV VIA
BADGER METER. STIR 5 MIN AFTER EACH
ADDITION.
ASSUME 502
RUN IN N-7-.D FROM S--30 IN 10-12 MIN & STIR 5MIN
RECORD.: PH,_____. (4.2-4,4) & IF NECESSARY, ADJ
TO PH 4.2-4,4 & RECORD: Ri-|...... ASSUME 50%
(DILUTE 10 PARTS TO 1 WITH WATER) ASSUME 78%
SIPHON N-7-D INTO SV
OPERATOR STEP PB
OPERATOR STEP PB
SP STEP 60 - BATCH COMPLETE-
'I
i ______1 1 5-A
I 7-D I 27-D
START
FINISH
OPERATOR
i SP STEP
STEP
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DUP050109811
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