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CHAPTER 39
1960 Guide
taken research projects in allied areas such as heat sources, utilisation of solar energy as a supplementary heat source, and thermal storage methods.
The Joint Committee has lent encouragement to publica tion of two textbooks** ' on the technology of heat pumps, and to the maintenance of a comprehensive bibliography,*
a reference library, and installation statistics. Additional bibliographies and installation studies have been made by The Heat Pump Steering Committee of the Southeastern Electric Exchange.*
The wirp^er air-conditioning load hug high electric power demand and low annual load factor, and in addition, the highest demand peaks will occur on the-relatively few ex tremely hot days during summer months, when the load carrying capacity of the whole utility system (generation, transmission and distribution) is considerably lower than on cold days in winter. For example, the average annual load factor on a noncoincidental bads for .summer air condition ing can be expected to remain between limits of 6 and 15 percent. This is far below the 64 percent present-day annual load factor for the total electric load of utility systems. Consequently, the large utility companies are giving sup port to the advancement of heat-pump technology as a means of broadening the held of application of the heat pump with its beneficial effect on the electric system load factor.1*
Present Status
Large central heat pumps of modern design, within the
capacity range of about 100 to approximately 1000 horse
power of compressor-motor rating, are now operating in a
substantial number of - buildings- Among noteworthy in
stallations are those in the Oregonian Building and Equita
ble Building, both in Portland, Oregon; Appalachian Elec
tric Building in Roanoke, Virginia; Columbus and Southern
Ohio Electric Building in Columbus, Ohio. Detailed informa
tion on their design and performance has been presented in
ASHRAE papers11*
and in.technical magazines*
In the Southdale Shopping Center in-Minneapolis, Minn.,
a 700-ton heat pump installation with its associated deep
wells providing the heat sink and heat source; has a coeffi
cient of performance on the heating cycle of approximately
4. Internal combustion engine driven heat pumps in this
installation have been found to provide additional beating
capacity because of the recoverable heat in the engine cool
ing water and the muffler.
Compressor types employed in large central systems vary
from one large centrifugal unit to as many as eight multi
cylinder reciprocating units. A single or central system is
generally used throughout the building, but in some instances
the total capacity as divided among several separate beat-
pump systems to facilitate zoning. Both well water and air
are used as heat sources. Compression is accomplished in
two stages for a few recent projects. Frequently provision
is made for heating and cooling service to be supplied si
multaneously to separate zones of the building.
Unitary heat pumps, available from or under develop
ment by many manufacturers, account for the large majority
of residential and small commercial installations. Outdoor
air is the heat source ia the majority of installations, but
models are built also for well water. Capacities cover the
range from 2 to about 25 horsepower. Both hermetic and
open-type compressors are used. The entire heat-pump cir
cuit, may be charged with refrigerant and sealed at the fac
tory, or individual factory-sealed subassemblies* may be
connected together in the field. Some models are arranged
for remote location of the outdoor-air heat exchanger that serves alternately as evaporator and as condenser. In ap pearance and dimensions, casings of unitary heat pumps closely resemble those of conventional air-conditioning units
having equal capacity. The normal design baas is to select the size of compressor
and motor for the summer cooling and dehumidification ca pacity requirement. For heating service with outdoor air as the heat source, supplementary electric resistance beat ing dements are normally provided for use during such periods of low temperature as may be required by the cli mate and heating load of the structure. These heaters are sometimes objectionable to the utility because the resulting BpAsnnal electric consumption is low in comparison with the electric input demands they create on the electric service facilities. Consequently, it U important that the application engineer for such installations give careful attention to mini mizing the installed capacity of heating elements, as dis cussed later in this chapter.
With unitary systems, defrosting of the evaporator coils at suitable intervals with minimum interruption of heat supply to the building is usually accomplished automati cally by admitting hot refrigerant gas taken directly from the compressor discharge.
Minimum industry performance standards of unitary heat pumps are covered by ARI Standard 240-57, Unitary Heat Pump Equipment, issued 1957 by Air-Conditioning and Re frigeration Institute. It applies to factory-made heat pumps and to matched assemblies as defined in the Standard, for residential, commercial and industrial service, but is not applicable to field-modified cooling units converted to heatpump operation, nor to room air conditioners. The Stand ard provides that both heating and cooling capacity be ex pressed in Btu per hour under specific conditions, and in cludes minimum performance standards such as the ability to operate under maximum load conditions or adverse power and temperature conditions, and describes safety codes to which such equipment should be designed. It also outlines several performance requirements that are considered good practice in the design of either unitary heat pumps or built-up systems.
Window-type, or in-the-wall type heat pumps, now in fac tory production in V4 to 2 hp size range, resemble conven tional units for summer air conditioning, similarly installed. Heretofore, capacity of these units on heating service has generally been less than needed in extremely cold weather to maintain the required temperature within the space served adequately by the same unit in summer. Except in regions having mild climate, they were useful principally for intermediate-season operation or to supplement the main heating system of the building. Some recently intro duced models, however, have characteristics more suited to complete year-round operation.
As a result of more than a decade of experience gained in product development, factory production, field operation, and maintenance, heat pumps have become firmly estab lished throughout a large part of the country. Moreover,
heat pumps are being adopted for entire housing develop ments. As many as 1500 units have been installed for a angle project.
The estimated number of central system heat-pump units operating at the end of 1958 throughout the United States is approximately 40,000. Installations have been made in practically every state, with the southeastern, southwestern, and west coast states predominating. It is probable that at
The Heat Pump
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least two-thirds of total units take heat from outdoor air, and, of the remainder, nearly all use water, with ground coils almost negligible among the more recent installations. Ag gregate connected load may well reach 400,000 kilowatts. Approximately 150 domestic heat pump water heaters, mostly experimental or pilot-type models, are in operation.
BASIC CIRCUITS
Fundamentals
Since, from the refrigeration standpoint, a heat pump is similar to a conventional refrigeration system, its basic cir cuit may be represented by Fig. 3 in Chapter 38. Changeover between beating and cooling services may be accomplished by; (a) actuating valves in the refrigerant lines, so as to interchange the positions of heat exchangers constituting the evaporator and the condenser, respectively, in the refriger ant flow circuit, or (6) by switching the paths of air, water, or other fluid that convey beat from source to evaporator and from condenser to rink respectively. The interchange function inherent in heat-pump control led to use of the term reversed-cycle refrigeration during the early develop ment period of the heat pump, but this inaccurate name is now obsolete.
The operating principle of the heat pump is identical with that of the heat-power thermodynamic cycle governing the conversion between heat energy and mechanical work. It is derived from the Second law of Thermodynamics (see Definitions, Chapter 1). The operating efficiency, or coeffi cient of performance (CP), of an elementary perfect re frigeration system for both cooling and heating effects is given by Equations 2 and 3, Chapter 38.
In actual systems, the coefficients of performance are de fined in the following terms:
The heating coefficient of performance, (CP)*, of an in--stalled heat pump may be defined as the ratio of the'total instantaneous useful heating effect produced by the heatpump system at stated conditions, to the heat equivalent of the total energy input rate required to drive or operate the system. If total energy input of all auxiliaries such as fans and pumps is not included, it should be so stated.
The cooling coefficient of performance, (CP) ,,, of an in stalled heat pump may be defined as the ratio of the mstantaneous useful refrigeration effect produced by the heatpump system at stated conditions to the heat equivalent of the total energy input rate required to drive or operate the system.
The term performance factor, (PF), is similar to coeffi cient of performance, but is used when referring to values based on an extended period of time, such as a day, month, or season. The period of time covered should be given when using this term. If supplemental heat is involved, its effect should also be specified.
Heat Pump Types
Heat pumps for air-conditioning service may be classified according to (a) type of heat source and rink, (6) heating and cooling distribution fluid, (c) type of thermodynamic cycle, (d) type of building structure, and (e) size and con figuration. The more common types are shown in Table 1.
The air-to-air type is the most common type of system. It is particularly suitable for factory-built unitary heat pumps and has received favorable acceptance for residential and commercial applications. The first diagram in Table 1 is
typical of the refrigeration circuit employed. In smaller uni
tary heat pumps, it is common to replace the expansion and
check valves with a capillary tube refrigerant control. A few
installations have been made in which the forced-convection
indoor beat-transfer surface has been replaced by a radiant
panel.
In air-to-air beat-pump systems, as shown in second dia
gram of Table 1, the air circuits may. be interchanged by
means of dampers (motor-driven or operated manually) to
obtain either heated or cooled air for the conditioned space.
With this system one heat-exchanger coil is always the
evaporator while the other is always the condenser. The
conditioned air will
over the evaporator - during the
cooling cycle while the outdoor air will pass over the con
denser. The change from cooling to heating is accomplished
by positioning the dampers.
A toater-to-air heat pump uses water as a heat source and
rink and uses sir to transmit heat to or from the conditioned
space.
Air-to-water heat pumps are commonly used in large
buildings where zone control is necessary, and are also some
times employed for the production of hot or cold water in
industrial applications.
Earth-to-air heat pumps may employ direct expansion of
the refrigerant in an embedded coil as illustrated in Table 1,
or they may be of the indirect type described under the water-
to-air type.
A water-to-water heat pump uses water as the heat source
and rink for both cooling and heating operation. Heating
cooling changeover may be accomplished in the refrigerant
circuit, but in many cases, it is more convenient to perform
the switching in the water circuits such as is illustrated in
Table 1.
An earth-to-water heat pump (not shown in Table 1) may
be like the earth-to-air type shown except for the substitution
of a refrigerant-water heat exchanger for the finned coil
shown on the indoor side. It may also take a form similar
to the water-to-water system shown when a secondary-fluid
ground coil is used.
Some heat pumps which use earth as the heat source and
sink are essentially of the water-to-air type. An antifreeze
solution is pumped through a loop comprised of a pipe coil
embedded in the earth and the chiller-condenser.
Many variations are possible in the refrigeration circuit
and in the heat-source and sink arrangements. Some of these
are described in later sections of this chapter.
Other types of heat pumps in addition to those listed in
Table 1 are possible. An example is one which utilizes solar
energy as a source of .heat; its refrigerant circuit may re
semble the water-to-air, air-to-air, or other types depending
on the form of solar collector and the means of heating and
cooling distribution which is employed.
Another variation is the use of more than one heat source.
Some heat pumps have utilized air as the primary heat
source, but are changed over to extract heat from water
(eg. from a well or storage tank) during periods of peak
load. The use of solar energy requires another heat source
during periods of insufficient solar radiation.
Industrial and Agricultural Heat Pumps
While the principal use of heat, pumps may always be in space heating and cooling, the heat-pump principle also has applications in the industrial and agricultural fields, particu larly in the process industries where large quantities of low