Document gaKVyXk11a2JEeVRdZjJDVndV
American Society of Heating- and Ventilating Engineers Guide, 1932
pressure steam (up to 4 lb pressure), this method may be used if buildings are 250 ft or less apart.
3. If the distance between buildings is between 150 ft and 300 ft and the steam line contains high-pressure steam, the lines should be anchored midway between the buildings and allowed to expand into the basements of both buildings. If the steam line contains low-pressure steam this method may be used if buildings are between 250 ft and 600 ft apart. No manhole is required at the anchor, and a blind pit is all that is necessary.
Table 1. Thermal Expansion of Pipe in Inches per 100 Feet3 (For superheated steam and other fluids refer to temperature column)
Saturated Steam
Elongation in Inches peb 100 FT FROM --20 F OP
Saturated Steam
Elongation in Inches feb 100 FT FROM --20 F UP
Vacuum
Indies of Hg.
Pressure
pounds per
Square Inch Gage
Tem
perature Degrees Fahren
heit
CastIron
Pipe
Steel Pipe
Wrought
Iron Pipe
Copper Pipe
Pressure Pounds
^per Square
Inch Gage
Tem
perature Degrees
Fahren heit
CastIron Pipe
Steel Pipe
Wroughl Iron Pipe
Copper Pipe
29.39 28.89 27.99 26.48 24.04 20.27 14.63 6.45
-20
0
20
____ ____ ____
40 60 80 100
;
____ _
120 140 160
180
200
2.5 220
10.3 240
20.7 260
34.5 280
52.3 300
74.9 320
103.3 340
138.3 360
180.9 380
232.4 400
293.7 420
366.1 440
451.3 460
550.3 480
o . 0 0 0 664.3 0.127 0.145 0.152 0.204 795.3 0.255 0.293 0.306 0.442 945.3 0.390 0.430 0.465 0.655 1115.3 0.518 0.593 0.620 0.888 1308.3 0.649 0.725 0.780 1.100 1525.3 0.787 0.898 0.939 1.338 1768.3
0.926 1.055 1.110 1,570 2041.3 1.051 1.209 1.265 1.794 2346.3 1.200 1.368 1.427 2.008 2705 1.345 1.528 1.597 2.255 3080 . 1.495 1.691 1.778 2.500 1.634 1.852 1.936 2.720 1.780 2.020j 2.110 2.960 1.931 2.183 2.279 3.189 2.085 2.350 2.465 3.422 2.233 2.519 2.630 3.665 2.395 2.690 2.800 3.900 2.543 2.862 2.988 4.145 2.700 3.029 3.175 4.380 2.859 3.211 3.350 4.628 3.008 3.375 3.521 4.870 3.182 3.566 3.720 5.118 3.345 3.740 3.900 5.358 3.511 3.929 4.096 5.612
3.683 4.100 4.280 5.855
500 520 540 560 580 600 620 640 660 680 700 720 740 760 780 800 820 840
860 880 900 920 940 960 980 1000
3.847 4.296 4.477 6.110 4.020 4.487 4.677 6.352 4.190 4.670 4.866 6.614 4.365 4.860 5.057 6.850 4.541 5.051 5.268 7.123 4.725 5.247 5.455 .7.388 4.896 5.437 5.660 7.636 5.082 5.627 5.850 7.893
5.260 5.831 6.067 8.153 5.442 6.020 6.260 8.400 5.629 6.229 6.481 8.676 5,808 6.425 6.673 8.912 6.006 6.635 6.899 9.203 6.200 6.833 7.100 9.460 6.389 7.046 7.314 9.736 6.587 7.250 7.508 9.992 6.779 7.464 7.757 10.272
6.970 7.662 7.952 10.512
7.176 7.888 8.195 10.814 7.375 8.098 8;400 11.175 7.579 8.313 8.639 11.360 7.795 8.545 8.867 11.625 7.989 8.755 9.089 11.911 8.200 8.975 9.300 12.180 8.406 9.196 9.547 12.473 8.617 9.421 9.776 12.747
From Piping Handbook, by Walker and Crocker. This table gives the expansion from --20 F to the temperature in question. To obtain the amount of expansion between any two temperatures take the difference between the figures in the table for those temperatures. For example, if a steel pipe is installed at a temperature of 60 F and is to operate at 300 F. the expansion would be 2.519 -- 0.593 = 1.926 in. .
4. For longer lines, manholes must be located according to judgment and depending upon the expansion value of the type of expansion joint or bend that is used. The minimum number of manholes will be required when an expansion bend, or an anchor with double expansion joint is placed in each manhole and the pipes are anchored midway between manholes.
5. A proper hydrostatic test should be applied to the piping before the top of the conduit is applied and before application of insulation. The pressure used in this test should be greater than the pressure used in service, and should be not less than 100 lb per square inch in any case.
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Chapter 22--District Heating
The styles and construction of conduits commonly used may be classi fied as follows. Some of the more common forms are illustrated in Fig. 1.
Wood Casing. The pipe is enclosed in a cylindrical casing usually having a wall 4 in. thick and built of segments which are bound together by a wire wrapped spirally around the casing. The casing is lined with bright tin and coated with asphaltum. The pipe is supported on rollers carried in a bracket which fits into the casing. The lengths of casing are tightly fitted together with a male and female joint. This form of conduit is illustrated in Fig. 1 at A. The casing rests on a bed of crushed stone with tile drains laid below. The tile drains are of 4-in. field tile or vitrified sewer tile, laid with open joints.
Filler Type: The pipes are supported on expansion rollers properly supported from the conduit or independent masonry base. The pipes are protected by a split-tile con duit, and the entire space between the pipes and the tile is filled with an insulating filler. Thus the pipes are nested and the insulation between them and the tile effectively prevents circulation of air. The conduit is placed on a bed of gravel or crushed rock from 4 to 6 in. thick, which is extended upward so as to come about 2 in. above the
Table 2. Length of Expansion Offsets and Bends for Proper Expansion of Pipe
Total Expansion
Feet op Pipe and Offset ob U-Bend fob different Diameters or Pipe
r 3' 4' S' 6' 8' 10'- 12' 14' 16'
1 u 13 15 17 19 21 23 25 27 30 2 15 18 21 23 26 29 32 35 38 42 3 18 22 26 29 32 36 40 43 48 52 4 21 26 30 34 37 42 47 50 56 58 5 24 30 34 38 41 47 53 57 63 65
_6 . 27 33 37 41 45 52 58 63 69 71
7 30 36 40 44 48 56 62 68 74 8 32 39 43 47 52 60 66 72 -- ---
This column shows the total expansion the offset will take care of without a cold strain. Although some engineers allow an increase of 40 per cent in the allowable expansion if the pipe is given a suitable initial cold strain when made up. it is regarded as better practice not to allow for it.
The length of pipe in the expansion piece should be the same whether in the form of a single right-angle offset or double offset or U-Bend.
The lengths of arms figured for 12,000 lb. per square inch tension for wrought iron pipe. If steel pipe is used this is good for 16,000 lb. per inch so that the arm will take care of M more expansion.
parting lines of the tile. A tile underdrain is placed beneath the conduit throughout the entire length and is connected to sewers or to some other point of free discharge. At B and D in Fig. 1 are shown two forms of. tile conduit of the filler type.
Insulated Tile Type: The insulating material is molded to the inside of a split-tile conduit. The pipes are supported on expansion rollers usually. The space between the pipes and the insulating conduit lining may also be filled with an insulating filler. The conduit insulation, piping and earth load are supported by the base drain. A few inches of gravel or crushed rock are placed about the conduit and the base drain.
Sectional Insulation Type (Tile Conduit): Each pipe is insulated in the usual way with any desiretl type of sectional pipe insulation over which is placed a standard water-proof jacket with cemented joints. The pipes are enclosed in a split-tile conduit which is placed on a bed of crushed rock or gravel from 4 to 6 in. thick. This gravel bed is extended upward so as to come about 2 in. above the parting lines of the tile... Under drains are sometimes omitted where this type is used; any water which seeps into the conduit being allowed to flow down the bottom of the conduit to the nearest manhole. Drains are laid from the floor of each manhole to some point of free discharge. The pipes are supported on roller frames and these, according to the type of conduit used, are either supported by the conduit itself or have their lower parts set in concrete, thus supporting the pipes independent of the conduit.
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