Document gELjDjkKJ7XN82wr42jkq57bN
EPA REGION 5 Enforcement and Compliance Assurance Division INSPECTION REPORT
Inspection Entry Date/Time Inspection Exit Date/Time Weather Media Statute(s)/Program(s) Type of Inspection
08/14/2023 12:00 PM (ET)
Announced: No
08/14/2023 04:00 PM (ET)
Access: Granted
Dry, cloudy, mid-70s
Water
Clean Water Act, NPDES, WWTP
Compliance Evaluation Inspection (CEI)
Permittee Name Facility or Site Name Facility/Site Physical Address City, State, Zip Code County/Borough/Parish Facility GPS Coordinates
Oak Harbor WWTP Oak Harbor WWTP 355 East Water Street Oak Harbor, OH 43449 Ottawa 41.5076, -83.1369
FRS ID
110006285144
Permit Number(s) (If Applicable) 2PB00032*OD
SIC and/or NAICS
4952
Lead Inspector: Megan Zale
MEGAN ZALE
EPA REGION 5
Digitally signed by MEGAN ZALE Date: 2023.09.25 10:28:02 -04'00'
zale.megan@epa.gov
Supervisor Review: Brooke Furio
BROOKE FURIO
EPA REGION 5
Digitally signed by BROOKE FURIO Date: 2023.09.25 10:52:40 -04'00'
furio.brooke@epa.gov
(440) 250-1711 (440) 250-1705
SECTION I - INTRODUCTION
Site Entry and Inspection Objectives
EPA Region 5 Lead Inspector, Megan Zale, arrived at the Oak Harbor WWTP, located at 355 East Water Street, Oak Harbor, OH 43449, at 12:00 PM (ET) on 08/14/2023 for an unannounced inspection. EPA Region 5 Lead Inspector presented credentials to the Operator of Record, Melissa Albright, and informed her that this was an EPA Region 5 inspection to determine compliance as authorized by Clean Water Act (CWA) Section 308 and implementing regulations. This report is based on information supplied by Oak Harbor WWTP representatives, direct observations made by the EPA Region 5 inspector, records and reports maintained by the permittee and other information including: photographs taken by EPA Region 5 inspector(s), physical evidence collected by the EPA Region 5 inspector(s), measurements taken by EPA Region 5 inspector(s), verbal or written statements made by information supplied by Oak Harbor WWTP representatives during or subsequent to the on-site Inspection, and materials, processes, data, photographs, or documents shown, demonstrated, or submitted to
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Oak Harbor WWTP Inspection Date(s):
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the EPA REGION 5 inspector(s) by Oak Harbor WWTP representatives during or subsequent to the on-site Inspection. In addition, information gathered prior to or subsequent to the inspection from a review of EPA, State, and/or public records may be included in this report.
Attendees Organization
EPA Region 5 Oak Harbor WWTP
Attendee Name
Megan Zale Melissa Albright
Title
Lead Inspector Operator of Record
Present in Opening Conf. Yes
Yes
Present in Closing Conf. Yes
Yes
Facility/Site Description
EPA Region 5 lead inspector confirmed the following facility information:
Facility treatment consists of a bar screen and comminutor, a pre-aeration tank, three primary clarifiers, a lift and recirculation building that leads to two trickling filter towers (the east trickling filter's arm is out of service so approximately 75% of flow is being fed to the west trickling filter, and 25% to the east filter), two secondary clarifiers, two settling tanks, ultraviolet ("UV") treatment, three sludge digesters, and a sludge belt press. The facility has an HMI system as opposed to SCADA, so it is a local interface and the assets are not remotely connected.
Assets also include four raw (influent) pumps, six trickling filter pumps, two sludge transfer pumps, a sludge box where sludge is held before being pumped to the sludge digesters, and a sludge storage building which holds approximately 22 tons of sludge.
Melissa Albright, Operator of Record, does all of the sampling for the facility.
Facility/Site Information
Responsible official Melissa Albright
Type of primary flow Rectangular weir without end contractions and ultrasonic flow meter. meter
What sort of failure alarm does the plant have?
High/low level alarm and backup power alarm
What portion of the All of the plant with minimal lighting plant does the backup power operate?
How are biosolids managed?
Belt filter press and off-site landfill disposal
Have any bypasses or overflows happened at the plant or in the collection system in the last year?
Yes; 29 bypasses
Backup electrical power source, and
Yes; Yes but the trickling filter arms have to be manually restarted after losing power
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does it turn on automatically?
What I the overflow/emergency capacity (overflow basins, holding tanks, redundancy) and are there sufficient spare parts?
The CSO pond has 5 MG of storage
How often are the outfall(s) and flow measuring devices visually inspected?
Daily
Secondary flow
No
measuring devices? If
so, what type and are
comparisons made
between the primary
and secondary flow
measurements?
Type(s) of primary flow measuring device(s)?
Rectangular weir without end contraction and ultrasonic flow meter
Industrial Users
No major users - several welding shops
Are there any plans for renovation or additional equipment to allow for increased wastewater flow?
Plans to replace all mechanical equipment in primary clarifier #3 before the end of 2023, in primary clarifier #2 in 2024, and in primary clarifier #1 in 2025. Leaving current troughs in all of them.
Is there currently any Yes, the east trickling filter rotating arm is out of service (approximately 75% of flow is
portion of the
being directed to the west trickling filter, and the rest to the east strickling filter), and 2
treatment train that is of 4 blowers for the sludge digesters are in the process of being replaced.
non-operational?
Does the facility
No
accept waste from
septage haulers? If so,
what problems have
been experienced?
Do the facility use inhouse or contract out for laboratory analyses? (including for metals or WET testing?)
In-house for pH, D.O., temperature, ammonia, e. coli, total suspended solids, total dissolved solids, CBOD. Contract for oil and grease, nitrite/nitrate, total phosphorus, metals, mercury, cyanide.
Operation schedule (days of operation, # shifts/day, #
Melissa Albright, Operator of Record, is on site 5 days/week, 7am-3:30pm, which is sufficient staffing for proper operation for a Class II facility, which has a requirement of 5 days a week for a minimum of 20 hours per week per Ohio regulations.
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operators/shift, coverage overnight, weekends & emergencies), and is staffing sufficient for proper operation?
Outfalls: (and do the numbers, locations, and receiving waters match the permit?)
WWTP Approx. # of residents served
WWTP Design Capacity & Average Daily Flow
Outfall 001 into Portage River (GPS coordinates: 41N 30' 15"; 83W 08' 11"). Location matches permit.
4,800 0.930 MGD peak, 0.912 MGD average
SECTION II - OBSERVATIONS
OAK HARBOR WWTP Observation #: MZ2-OB-001
Date: 08/14/2023
Weather: Dry, cloudy, mid-70s
The east trickling filter arm is not operational and has been out of operation at least since Ohio EPA conducted a facility inspection on October 20th, 2022. The operator of record stated that the reason for all of the facility's ammonia exceedances is that the east trickling filter arm is not operational, in addition to the media in both of the trickling filters being old. She also stated that there are currently no plans to repair or replace the filter arm. She stated that approximately 75% of the plant's flow is being directed to the west trickling filter, with the rest being directed to the east trickling filter.
OAK HARBOR WWTP Observation #: MZ2-OB-002
Date: 08/14/2023
Weather: Dry, cloudy, mid-70s
The thermometer in the influent automatic sampler refrigerator was not operational at the time of the inspection.
OAK HARBOR WWTP Observation #: MZ2-OB-003
Date: 08/16/2023
Weather: Dry, cloudy, mid-70s
The operator stated that the facility's history of e. coli exceedances had been due to the UV treatment unit requiring repairs, which were completed the first week of June 2023. The facility's June 2023 Discharge Monitoring Report ("DMR") showed that the facility's e. coli effluent levels lowered to within permit limits in the third week of sampling for the month. They were also significantly lower in the final sampling week for the month, but slightly above permit limits. The operator stated this was due to a new employee cleaning/flushing the primary tanks on the first day of e. coli sampling. The operator's daily log book confirmed this information (photo DSCN0610.JPG).
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OAK HARBOR WWTP Observation #: MZ2-OB-004
Date: 08/14/2023
Weather: Dry, cloudy, mid-70s
EPA observed that the final outfall signage was facing away from the receiving stream. The plant operator of record followed up with EPA in an email dated 8/31/2023 with photos of the outfall sign facing toward the receiving stream.
SECTION III - RECORDS REVIEW
Records may not be in sequential order.
Record: DMR Reports Ref #: MZ2-RR-008
Reviewed By: Megan Zale
AOC: No Reviewed Date: 09/19/2023
Discharge Monitoring Reports for January 2023 through July 2023
Record: Flow Meter Logs Ref #: MZ2-RR-007 Reviewed By: Megan Zale
AOC: No Reviewed Date: 08/14/2023
Chart recorder logs for January 2023 through July 2023.
Record: Laboratory Analysis Reports Ref #: MZ2-RR-006 Reviewed By: Megan Zale
AOC: No Reviewed Date: 09/13/2023
Laboratory analysis reports from Jones and Henry Laboratories Inc. for April 2023, May 2023, and July 2023.
Record: Other - Great Lakes Basin Combined Sewer Overflow Public Notification Plan
AOC: No
Ref #: MZ2-RR-005 Reviewed By: Megan Zale
Reviewed Date: 09/13/2023
Great Lakes Basin Combined Sewer Overflow Public Notification Plan
Record: Other - Laboratory Chain of Custody Forms Ref #: MZ2-RR-004 Reviewed By: Megan Zale
AOC: No Reviewed Date: 08/14/2023
Chain of custody forms for Jones and Henry Laboratories, Inc. for January 2023 through July 2023.
Record: Calibration Records Ref #: MZ2-RR-003 Reviewed By: Megan Zale
AOC: No Reviewed Date: 08/14/2023
Most recent calibration record for flow meter (October 2022)
Record: Other - Operator Log Book Ref #: MZ2-RR-002 Reviewed By: Megan Zale
AOC: No Reviewed Date: 08/14/2023
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Operator of Record's daily log book
Record: Other - CSO Closures Report and follow-up letter to Ohio EPA Ref #: MZ2-RR-001 Reviewed By: Megan Zale
AOC: No Reviewed Date: 09/13/2023
List of currently closed CSOs and expected closure dates of remaining CSOs. Letter dated August 28, 2023 addressed to Ohio EPA stating that all CSOs have been closed except permitted CSO #11 (CSO Basin Overflow).
SECTION IV - SAMPLING ACTIVITIES AND ANALYTICAL RESULTS No sampling was conducted.
SECTION V - AREA OF CONCERN
Area(s) of Concern may not be in sequential order. The presentation of Area(s) of Concern does not constitute a formal compliance determination or violation.
AOC Reference #: MZ2-OB-001 Regulation and/or Permit Requirement:
According to the facility NPDES permit Part III. 3. A. "All wastewater treatment works shall be operated in a manner consistent with the following: At all times, the permittee shall maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee necessary to achieve compliance with the terms and conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures..."
AOC:
The east trickling filter arm is not operational and has been out of operation at least since Ohio EPA conducted a facility inspection on October 20th, 2022. The operator of record stated that the reason for all of the facility's ammonia exceedances is that the east trickling filter arm is not operational, in addition to the media in both of the trickling filters being old. She also stated that there are currently no plans to repair or replace the filter arm. She stated that approximately 75% of the plant's flow is being directed to the west trickling filter, with the rest being directed to the east trickling filter.
SECTION VI - CLOSING CONFERENCE AND FOLLOW UP
Closing Conference
The EPA REGION 5 Lead Inspector held a closing conference with Facility personnel at 04:00 PM (ET) on 08/14/2023 for the inspection. During the closing conference, EPA REGION 5 Lead Inspector discussed the observations and Area(s) of Concern identified during the inspection. Observations and Area(s) of Concern have not yet been evaluated for a formal compliance determination.
EPA discussed with the operator of record the concerns seen at the plant, which were the inoperable trickling filter arm in the east trickling tower, the inoperable thermometer in the influent sampling refrigerator, and the outfall sign not facing the receiving stream. EPA returned to the site on 8/23/2023 to take photos of the outfall
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SECTION VII - LIST OF ATTACHMENTS 1. Photo Log
08/14/2023
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ATTACHMENT 1: PHOTO LOG
08/14/2023
Laboratory refrigerator
08/14/2023 01:49 PM
No CBI
No PII
Laboratory refrigerator which includes sample storage
DSCN0580.JPG Photographer: Megan Zale
Sludge pumps 08/14/2023 01:56 PM Sludge pumps
No CBI
No PII
DSCN0581.JPG Photographer: Megan Zale
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Primary pumps 08/14/2023 01:57 PM Primary pumps
No CBI
No PII
DSCN0582.JPG Photographer: Megan Zale
Influent sample refrigerator
08/14/2023 02:00 PM
No CBI
Influent sample refrigerator
No PII
DSCN0583.JPG Photographer: Megan Zale
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Comminutor 08/14/2023 02:00 PM Comminutor
No CBI
No PII
DSCN0584.JPG Photographer: Megan Zale
Bar Screen 08/14/2023 02:02 PM Bar screen
No CBI
No PII
DSCN0585.JPG Photographer: Megan Zale
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Backup Generator 08/14/2023 02:03 PM Backup generator
No CBI
No PII
DSCN0586.JPG Photographer: Megan Zale
Blowers for Pre-aerator 08/14/2023 02:03 PM Blowers for pre-aerator
No CBI
No PII
DSCN0587.JPG Photographer: Megan Zale
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Sludge Box
DSCN0588.JPG
08/14/2023 02:04 PM
No CBI
No PII Photographer: Megan Zale
Sludge box - sludge is held before being pumped to digesters
Pre-aeration tank 08/14/2023 02:05 PM Pre-aeration tank
No CBI
No PII
DSCN0589.JPG Photographer: Megan Zale
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Primary Clarifier #3 08/14/2023 02:06 PM Primary Clarifier #3
No CBI
No PII
DSCN0590.JPG Photographer: Megan Zale
Influent Flow Meter 08/14/2023 02:07 PM Influent flow meter
No CBI
No PII
DSCN0591.JPG Photographer: Megan Zale
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Primary Clarifier #2 08/14/2023 02:08 PM Primary clarifier #2
No CBI
No PII
DSCN0592.JPG Photographer: Megan Zale
Primary Clarifier #1 08/14/2023 02:09 PM Primary clarifier #1
No CBI
No PII
DSCN0593.JPG Photographer: Megan Zale
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East Trickling Filter
08/14/2023 02:10 PM
No CBI
No PII
East trickling filter (rotating arm not operational)
DSCN0594.JPG Photographer: Megan Zale
West Trickling Filter 08/14/2023 02:11 PM West trickling filter
No CBI
No PII
DSCN0595.JPG Photographer: Megan Zale
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West Trickling Filter 08/14/2023 02:11 PM West trickling filter
No CBI
No PII
DSCN0596.JPG Photographer: Megan Zale
West Secondary Clarifier 08/14/2023 02:13 PM "West secondary clarifier"
No CBI
No PII
DSCN0597.JPG Photographer: Megan Zale
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East Secondary Clarifier 08/14/2023 02:13 PM "East secondary clarifier"
No CBI
No PII
DSCN0598.JPG Photographer: Megan Zale
Settling Tanks
08/14/2023 02:14 PM
No CBI
No PII
Settling tanks (used to be chlorine contact tanks)
DSCN0599.JPG Photographer: Megan Zale
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UV Treatment 08/14/2023 02:15 PM UV treatment
No CBI
No PII
DSCN0600.JPG Photographer: Megan Zale
Effluent Composite Sample Refrigerator
08/14/2023 02:16 PM
No CBI
Effluent composite sample refrigerator
No PII
DSCN0601.JPG Photographer: Megan Zale
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Effluent Grab Sample Location
08/14/2023 02:17 PM
No CBI
Effluent grab sample location
No PII
DSCN0602.JPG Photographer: Megan Zale
Effluent Flow Meter 08/14/2023 02:18 PM Effluent flow meter
No CBI
No PII
DSCN0603.JPG Photographer: Megan Zale
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Sludge Belt Press 08/14/2023 02:19 PM Sludge belt press
No CBI
No PII
DSCN0604.JPG Photographer: Megan Zale
Blowers for digesters 08/14/2023 02:20 PM Blowers for digesters
No CBI
No PII
DSCN0605.JPG Photographer: Megan Zale
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Digester #1 08/14/2023 02:22 PM Digester #1
No CBI
No PII
DSCN0606.JPG Photographer: Megan Zale
Digester #2 08/14/2023 02:22 PM Digester #2
No CBI
No PII
DSCN0607.JPG Photographer: Megan Zale
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Digester #3 08/14/2023 02:23 PM Digester #3
No CBI
No PII
DSCN0608.JPG Photographer: Megan Zale
Sludge Transfer Pump 08/14/2023 02:25 PM Sludge transfer pump
No CBI
No PII
DSCN0609.JPG Photographer: Megan Zale
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Operator Log Book 08/14/2023 02:29 PM Operator log book
No CBI
No PII
DSCN0610.JPG Photographer: Megan Zale
Operator Certifications 08/14/2023 02:35 PM Operator certifications
No CBI
No PII
DSCN0611.JPG Photographer: Megan Zale
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Outfall 001 08/23/2023 10:02 AM Outfall 001
No CBI
No PII
DSCN0638.JPG Photographer: Megan Zale
Outfall 001 08/23/2023 10:03 AM Outfall 001
No CBI
No PII
DSCN0639.JPG Photographer: Megan Zale
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Outfall 001 Signage 08/23/2023 10:03 AM Outfall 001 signage
No CBI
No PII
DSCN0640.JPG Photographer: Megan Zale
Downstream Sampling Location
08/23/2023 10:11 AM
No CBI
Downstream sampling location
No PII
DSCN0641.JPG Photographer: Megan Zale
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Upstream Sampling Location
08/23/2023 10:22 AM
No CBI
Upstream sampling location
No PII
DSCN0642.JPG Photographer: Megan Zale
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