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STATE OF WEST VIRGINIA AIR POLLUTION CONTROL COMMISSION
REGULATION XIII REGISTRATION OF AFFECTED SOITRCE(S)*
<- .
(Rirsuant to Section 3, Series XIII, and Chapter 1G-20-11B of the Code of West Virginia. )
INSTRUCTIONS:
1. Answer all questions. If certain questions are not applicable to your activity, please indicate NONE or NOT APPLICABLE.
2. Use the last 12 months of data available (e. g. , 1971 or July 1, 1971 to July 1, 1972).
Specifiy period covered by Registration November I, I97l to November,I, 1972
3. If additional space is needed for answering any question, use additional sheets, following a similar format.
4. Return completed registration to:
Registration - Series XIII West Virginia Air EolLution Control Commission 1558 Washington Street, East Charleston, West Virginia 25311
Section I. GENERAL:
A. Name of organization:
Union Carbide Corporation - Chemicals and Plastics Division B. Mailing address of organization:
P. O.Bcx 8004
South Charleston, West Virginia 25303
C. Individual to contact regarding this registration:
Name R. G. Li I ley______
Address
Same as above
T itle Environmental Protection Coordinator
Phone 747-3169
D. Type of plant/unit (affected source)" being registered: Solvent Resin Unit
E. Plant/Unit (affected source)" location:
f*.
Nearest Town South Charleston, W. Va. County Kanawha
Directions to plant from nearest state road: Nnrth Fnst
*See Regulation XIII, Sub-section 2.11. For the purposes of this Registration Form, the emission rate to be used to determine if a stationary source is an "affected source" in Sub-section 2. II (a-2) of Regulation XIII will be that emission rate of each pollutant which may bo emitted from all equipment at one location which together may bo considered to form a discrete manufacturing process unit.
APCC-R-3-72
UCC 103423
F. Person completing form
Charles Fry
Section II.
Date Completed
January 22, 1973
AFFECTED SOURCE INFORMATION:
Reviewed By: Bert Murray Bill Young
A. On the attached "last Form" list all affected sources to be registered and all applicable air pollution control de vices. Also list all emission points to the atmosphere including emergency relief vents. Note' that each affected source, each control device and each emission point must
have an I dentification Number.
B. Construct on a separate sheet a sche matic line diagram showing these sources, their air pollution control de vices and atmospheric emission points in an understand able line sequence of operation. Show clearly which con trol device serves each source. Label the diagram with the Identification Numbers as well as descriptive words.
C. Fill out an EMISSIONS POINTS DATA SHEET for all emission points on the list and diagram.
Section III. CERTIFICATION:
I hereby certify that all information in this registration and supplementary documents attached is true and correct to the best of my knowledge and that all reasonable efforts have been made to provide the most comprehensive information possible.
SIGNED TITLE DATE
APCC-R-3-72
UCC 103424
EMISSIONS POINTS DATA SHEET H/ <V'
Identifi cation Number ^ of Emis sion Point to Atmos phere
1e
List All Affected o Source(s) Vented Through this point * 6s
b Ze 3e
6s 6s
4e 6s
5e 6s
X fee
6s
7e 6s
8e 6s 9e 6s
O Maximum Potential Emissions
Maximum Actual Emissions
(lbs/hr)
With Control Device Applied
i (lbs/hr)
Height Gas
Dimen of Exit Volume sions Point Through
of Exit Above Exit Point Ground Point
meters (meters! (ACFM)
. 254dia 6. 1
.5
Exit * Gas
Temp erature <F)
Ambient
Exit Gas Velocity (meters
/ sec)
. 005
. 076dia 27. 4 . 025dia 30.5
1 Ambient . 105 2 Ambient 1.89
. 076dia 30. 5
1 Ambient . 105
. 025dia 12. 2
2 Ambinet 1. 89
. 15 dia 13. 4
6 Ambient .160
. 15 dia 13. 4
6 70 . 160
1.219 x 1.219 1.219 x 1.219
30. 5 30. 5
9, 131 9, 131
120 2.9 120 2.9
ct'
1________________ ______ \ Oxi Other
CO HC `NOx dants ^Specify) CO HC NOx
/)
2.02 i .400' . 32
Acetone . 13
i.4
Acetonel!;
Acetone. 2
. 12
Acetone 1 .0
4. 36
Isoprop . 5
Acetone 3
Isoprop 3
2 1.6 Acetone 1
1.5 14.4
Lsoprop 2 Acetone c 7
.84
lsoprop 2 4. 5
14. 4
Acetone ^ 7
Lsoprop 2 4. 5
_______
Oxi
Other
dants (Specify)
Acetone 1. lsoprop 1.
Acetone . 1 lsoprop . 7
1 Must correspond to number given on the Sjpction II "List Form". 2 List by identification number assigned as required on the Section II "List Form". 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
APCC-R-3-72
l
UCC 103425
EMISSIONS POINTS DATA SHEET
Identifi cation Number 1 of Emis sion Point to Atmosphc re
lOe
List All Affected o Sourcc(s)" Vented Through this point
1 6s
lie 6s 12e 6s
13e 6s
14e 6s
15e 6s
I6e 6s
*> Maximum Potential Emissions^
(lbs/hr)
Maximum Actual Emissions With Control Device Applied
(lbs/hr)
Height Gas Dimen of Exit Volume sions Point Through of Exit Above Exit Point Ground Point uneters (meters. (AC EM)
1.219 x 30. 5 1.219
9, 131
. 203dia 36. 6
1, 200
. J05dia 30. 5
650
Exit Gas T emperature (F)
120
Exit Gas Velocity (meters
/ sec)
2. 9
Ambient Ambient
17. 5 4. 2
CO
.305dia 6. 1
5 80
.030
. 2 5 4dia 6. 1
4 80
. 037
. 254dia 6. 1
3 75
.028
. 33 dia
|
20. 7
. 2 Ambient
. 001
HC 14. 4
.4 .21
.2
19
7. 9
3.9 .8 .1
Oxi Other dants 'Spec ify) CO
Acetone 97 Isoprop 24. 5
Acetone . 25 Isoprop . 1 Acetone . 5 Isoprop . 25
Acetone 10 Isoprop 1.5
Acetone 4 Isoprop . 3
Acetone 1.5 Isoprop . 3
no *x
9. 74 3. 943 1.847
.4 .02
Oxi
Other
dants (Spec ify)
Acetone 3. 2 Isoprop . 24
Acetone 1. 5 Isoprop . 1
Acetone . 7 Isoprop . 1
1 Must correspond to number given on the Section II "List Form". 2 List by identification number assigned as required on the Section II "List Form", 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
APCC-R-3-72
UCC 103426
EMISSIONS POINTS DATA SHEET
Identifi cation Number ^
of Emis sion. Point to Atmos phere
17e
List All Affected Source(s) ^
Vented Through this point
6s
18e 6s
^ I 1> -*> 19e
6s
20e 6s
2 le 6s
22e 6s 23e 6s
24e 6s
25e 6s 26e 6s
r>
Maximum Potential Emissions'
(lbs/hr)
Maximum Actual Emissions With Control Device Applied
(lbs/hr)
Height Gas
Dimen of Exit Volume
sions Point Through
of Exit Above Exit
Point Ground Point
'meters (meters :< AC FAD
.33 dia 20. 1
.2
Exit Gas T emperature <F)
Amaient
Exit Gas Velocity (meters
1 sec)
. 001
CO
.16 dia
6. 1
2
Ambient
. 001
.076dia 20. 7 1.8 .20 dia 1.6 1. 8
80 Ambient
. 180
V/ S'9 . 028
.10 dia
. 025dia . 025dia
. 05 dia
. 25 dia Leak
16.2
1.6 7. 0
16. 1
6. 1 6.1
2
1 1
1
1 Seal Leak
Ambient
Ambient 70
Ambient
Ambient 70
.011 " i. o --
. 940
. 940 r
-
^
- *t
*7 *7 J
. 240 w
' i c. "7^.
VhA
Seal Leak
IIC NOx d a nt s .8 .1
1. 5 1. 5 100 b
1.0 3. 2
.8
2.0
.2
10. 15
C
A
l
Other Specify) CO
Acetone 2
Acetone . 05 Acetone 2 Acetone 1.5 Acetone 1.0 Isoprop 1.0 Isoprop . 7 Acetone . 4
PC "AT
. 02 .83 .5 20. 8
. 17 . 66
. 42
. 66
. 08
*x
Oxi-
Other
dants (Specify)
Acetone . 5
Acetone . 0! Acetone 1
Acetone . 6 Acetone . 3
Isoprop . 1
Isoprop . 3
UCC 103427
1 Must correspond to number given on the Section II "List Form . r 2 List by identification number assigned as required on the Section II "List Form". 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
APCC-R-3-72
EMISSIONS POINTS DATA SHEET
Identifi
cation Number ^
of Emis
sion Point
to Atmos
phere
2 7e 28e 29e 30e 31e 32e 33e 34e 35e 36e 37e 38e . 39e 40e > 41e
List All
Affected
Source(s) "
Vented
Through
this point
' 6s 6s 6s 6s 6s 6s 6s 6s 6s 6s 6s 6s 6s 6s 6s
O Maximum Potential Emissions
(lbs/hr)
Maximum Actual Emissions With Control Device Applied
(lbs/hr)
Height Gas Dimen of Exit Volume sions Point Through of Exit Above Exit Point Ground Point meters {meters] (AC FA I)
Exit Gas T emperature (F)
Exit Gas Velocitv
(meters /sec)
CO
. 1016 . 076 . 1524 . 1524
. 0381 . 1016 . 1016 .0762 . 1524 . 0762 . 1524
. J016 Leaks . 1524 . 1016
2. 7) 19. 4)
2. 7) 21.4)
6) 19. 4)
2. 7) 19.4) 19. 4)
6. 1) 27 )
27 ) 6. 4 27 ) 27 )
Emer gency reli sf devices that h ive not ac :ivated in ove r 5 years
Seal Leak
70
Seal Leak
Emergenc y relief ivices
that have lot actival ed in 5 yea rs
Oxi Other HC NOx dants 'Specify) CO
10.15 ^ 3 * oc
/o /$r f?
Acetone . 4
Oxi
Cither
IfC NOx dants (Specify)
UCC 103428
1 Must correspond to number given on the Section II "List Form". 2 List by identification number assigned as required on the Section II "List Form". 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
APCC-R-3-72
Identification Number
Is. 2s. 3s. 4s. 5s. 6s. 7s. 8s, 9s. 10s. 11s. 12s. 13s. 14s. 15s. 16s. 17s. 18s.
Identification Number
lc. 2c. 3c. 4c. 5c. 6c. 7c. 8c. 9c. 10c. 11c. 12c. 13c. 14c. 15c. 16c. 17c. 18c.
Identification Number
le. 2e. 3e. 4e. 5e. 6e. 7c. 8e. 9e. lOe. lie. 12e. 13c. 14c. 15e. 16e. 17e. 18e.
SECTION II LIST FORM
Affected Source Name
No. 1 Solvent Resin Process
Air Pollution Control Device (Type)
BS 8c B Vent BS 8c B Vent BS 8c B Vent BS & B Vent BS & B Vent BS & B Vent BS & B Vent BS 8c B Vent BS 8c B Vent BS 8c B Vent BS 8c B Vent BS 8c B Vent * BS 8c B Vent BS Sc B Vent BS 8c B Vent BS & B Vent BS &c B Vent Motor valve pressure control
Emission Point
Storage tank vent ^ Vent scrubber tank vent ^ Centrifuge vent J , Storage tank vent ^ Mix tank vent v Slurry tank vent J Slurry tank vent Dryer discnarge Dryer discharge Dryer discharge Transfer system vent Product storage bin vent Solvent storage tank vent Solvent storage tank vent Solvent storage tank vent Column vent Column vent Storage tank vent
UCC 103429
Identification Number
Is. 2s. 3s. 4s. 5s. 6s. 7s. 8s. 9s. 10s. 11s. 12s. 13s. 14s. 15s. 16s. 17s. 18s.
Identification Number
lc. 2c. 3c. 4c. 5c. 6c. 7c. 8c. 9c. 10c. 11c. 12c. 13c. 14c. 15c. 16c. 17c. 18c.
Identification Number
19e. 20e. 21 e. 22e. 23e. 24e. 25e. 26e. 27e. j 28e. j 29e. ) 30e. ) 31e. ) 32e. ) 33e. j 34e. ) 35e. \ 36e. J
SECTION II LIST FORM Affected Source Name
Air Pollution Control Device (Type)
Emission Point Still condenser accumulator vent t/ Monomer storage tank vent Still condenser accumulator vent Solvent storage tank vent Still condenser accumulator vent t-' Still condenser accumulator vent ^ Solvent storage tank vent Reactor agitator shaft seal leaks Emergency relief devices
UCC 103430
No. 2 Solvent Resin System
Solvent Recovery
UCC 103431
Identification Number
Is. 2s. 3s. 4s. 5s. 6s. 7s. 8s. 9s. 10s. 11s. 12s. 13s. 14s. 15s. 16s. 17s. 18s,
Identification Number
lc. 2c. 3c. 4c. 5c. 6c. 7c. 8c. 9c. 10c. 11c. 12c. 13c. 14c. 15c. 16c. 17c. 18c.
Identification Number
37e.) 38e.) 39e. 40e. ) 41e.)
SECTION II LIST FORM Affected Source Name
Air Pollution Control Device (Type)
Emission Point Emergency relief devices Reactor agitator shaft seal leaks Emergency relief devices
UCC 103432
No. 1 Solvent Resin System 6s
36e 37e 18c 38e
1c 1c
2c 3c
UCC 103433
Recove ry
EMISSIONS POINTS DATA SHEET
,-Tt
Identifi cation Number 1
of Emis sion Point to Atmos phere
1e
List All Affected Source(s) " Vented Through this point
1 7s
2e 7s
3e 7s
4e 7s
5e /
6e
7s 7s
7e 7s
8e 7s
9e 7s
lOe 7s
o Maximum Potential Emissions"
(lbs/hr)
Maximum Actual Emissions With Control Device Applied
(lbs/ hr)
Height Gas
Dimen of Exit Volume
sions Point Through
of Exit Above Exit
Point Ground Point
meters! (meters! (ACFAD
,051 dia 2.5
2
Exit Gas T emperature (F)
60
Exit Gas Velocitv (meters
/sec)
. 466
10 2 dia 25. 0
4
Ambient
. 233
051 dia 9-0
.01
Ambient
.002
051 dia 10. 0
2
Ambient
. 466
254 dia 6. 1
5
Ambient
. 047
037 dia 30. 5
1.2
Ambient
. 497
037 dia 30. 5
2. 0
Ambient
. 860
037 dia 30. 5
2. 0
Ambient
. 860
203 dia 13. 5
.1
Ambient
.001
203 dia 13. 5
.1
75 . 001
CO
HC
Oxi- 1 Other
dants Specify) CO
MeAc 16 MeOh.4 MeAc 20i } MeOh 30 MeAc . 1 MeOh .0 2 MeAc 1. 3 MeOh.8 MeAc 3, 3 Me Oh 1. 3 MeAc 20 . 0 MeOh 5. 3 MeAc 5. 3 MeOh 1. 3 MeAc 10 MeOh . 2 MeAc 12 )
MeOh 72 MeAc 12 ) MeOh 72
Oxi
Other
IIC Nx dants (Specify)
MeAc 8. 0 MeOh 2. 0 MeAl.3 MeOh . 1
MeAc 2.0 MeOh . 5
MeAc 2.0 MeOh 1.0 MeAc 2.0 MeOh 1.0
1 Must correspond to number given on the Section II "List Form". 2 List by identification number assigned as required on the Section II "List Form". . 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
AFCC-R-3-72
MeOh - Methanol MeAc - Methyl Acetate
UCC 103434
EMISSIONS POINTS DATA SHEET
Identifi cation Number ^ of Emis sion Point to Atmos phere
lie
List All Affected 2 Source(s) Vented
Througli this point 1
7s
12e 7s
13e 7s
14e 7s
15e 7s
16e 7s
17e 7s
18e 7s
19e 7s
Maximum Potential Emissions (lbs/ hr)
Maximum Actual Emissions With Control Device Applied
(lbs/hr)
Height Gas
Dimen of Exit Volume Exit
sions Point Through Gas
Exit Gas
of Exit Above Exit
T e nip - Velocitv
Point Ground Point meters! {meters! (AC FAI)
erature (meters
<F)
/ sec)
Oxi Other
Oxi
Other
CO HC NOx dants Specify ) CO HC NOx dants (Specify)
. 356dia . 356dia - 356dia . 356dia . 356dia - 203dia . 305dia .51 dia .51 dia
34. 0 34. 0 35.0 35. 0 35. 0 36. 5 30. 5
6. 1 6.1
5, 000 5, 000 5, 000 5, 000 7, 000
750 650
4 4
90 90
no no
95 Ambient Ambient Ambient Ambient
23. 6 23. 6 24. 7 24. 7 33. 3 10. 9
4. 20 . 009 . 009
Me Oh i: 15 Me Ac C-A( >0 MeAc 5( '0 Me Oh i: 5 Me Oh li . 5
MeAc 7f MeAc 7! Me Oh 2' ' MeAc sd Me Oh 3 MeAc . 2 5
Me Oh . 1
MeAc E Me Oh . 2 MeAc 2E Me Oh 1C MeAc 2E Me Oh 1C
MeAc 160
Me Oh 40 MeOh 40 MeAc 15
Me Oh 7 MeAc 5 Me Oh 3
MeAc 5.0 MeOh 2.0 MeAc 5. 0 MeOh 2. 0
1 Must correspond to number given on the Section II "List Form". 2 List by identification number assigned as required on the Section II "List Form". 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
APCC-R-3-72
UCC 103435
EMISSIONS POINTS DATA SHEET
Identifi cation Number^ of Emis sion Point to Atmos phere
20e
List All Affected Source(s) ^
Vented Through this point
1 7s
21e 7s
22e 7s
23e 7s
24e 7s
25e 7s
26e 7s 21 e 7s 28e 7s 29e 7s 30e 7s
31e 7s
O Maximum Potential Emissions"
(lbs / hr)
Maximum Actual Emissions With Control Device Applied
(lbs / hr)
Height Gas
Dimen of Exit Volume
sions Point Through
of Exit Above Exit
Point Ground Point
meters (meters! (Acni)
. 037dia 7. 0
2. 5
. 05 ldia 20. 7
1
. 152dia 6.0 2
, 152dia 6. 0 2
. 037dia 29.0
2, 600
. 102dia 10. 0
280
.0762
. 0508 . 1524 . 1016 . 1016 . 1524
4 4 2 6 2. 7 19.4
Exit
Gas
Exit Gas
T emp- Velocity
erature (meters
<F)
1 sec)
Oxi CO IIC NOx dants
Ambient
1.035
Ambient
.240
Ambient
. 052
Ambient
. .052
100 1136
Ambient 16. 3
Ambient) Ambient) Ambient) Ambient) Ambient) Ambient)
Emergi ncy re Lief device s that h< Lve not activatf d in o\ er 5 ye irs
Other
Spec lfy) CO
Me Ac 2< Me Oh 3 MeAc . 1 Me Oh 6. 0 MeAc 4. 0 Me Oh lJ 0 MeAc 0 Me Oh 3. 0 MeAc 1( Me Oh 5 MeAc . c Me Oh * 1 01
TIC
Oxi dants
Other (Specify)
MeAc 1.5 MeOh . 3
MeAc 1.0 MeOh.5
x
1 Must correspond to number given on the Section II "List Form". 2 List by identification number assigned as required on the Section II "List Form". 3 Emissions that could be emitted if air pollution control equipment was not working or is not installed.
APCC-R-3-72
UCC 103436
Identification Number
Is. 2s. 3s. 4s. 5s. 6s. 7s. 8s. 9s. 10s. 11s. 12s. 13s. 14s. 15s. 16s. 17s. 18s.
Identification Number
lc. 2c. 3c. 4c. 5c. 6c. 7c. 8c. 9c. 10c. 11c. 12c. 13c. 14c. 15c. 16c. 17c. 18c.
Identification Number
le. 2e. 3e. 4e. 5e. 6e. 7e. 8e. 9c. lOe. lie. 12c. 13c. 14c. 15e. 16e. I7e. 18e.
SECTION II LIST FORM
Affected Source Name
No. 2 Solvent Resin Process
Air Pollution Control Device (Type) Condenser Condenser Condenser Condenser BS & B BS & B BS & B BS & B BS k B BS & B Motor Valve BS & B BS & B BS & B BS & B
Emission Point Slurry Tank Vent Dissolver Vent Reactor Vent Reactor Vent Storage Tank Vent Centrifuge Vent Tank Vent Mix Tank Vent Slurry Tank Vert Slurry Tank Vent Dryer Discharge Dryer Discharge Dryer Discharge Dryer Discharge Dryer Discharge Transfer System Vent Storage Bin (Product) Vent Solvent Storage Tank Vent
UCC 103437
Identification Number
Is. 2s. 3s. 4s. 5s. 6s. 7s. 8s. 9s. 10s. 11s. 12s. 13s. 14s. 15s. 16s. 17s. 18s.
Identification Number
lc. 2c. 3c. 4c. 5c. 6c. 7c. 8c. 9c. 10c. 11c. 12c. 13c. 14c. 15c. 16c. 17c. 18c.
Identification Number
19e. 20e. 21e. 22e. 23e. 24e. 25e. 26e.) lie.) 28e.) 29e.) 30e.) 31e.)
SECTION II LIST FORM Affected Source Name
Air Pollution Control Device (Type)
Emission Point
Solvent Storage Tank Vent Still Condenser Accumulator Vent Still Condenser Accumulator Vent Solvent Storage Tank Vent Solvent Storage Tank Vent Vacuum Jet Discharge Vacuum Jet Vent
Emergency relief device
r
UCC 103438