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CHAPTER 36 \
1953 Guide
Table 1. Various Cooling Coil Arrangements
Selection
I
Total cooling capacity, tons.___ 100
Sensible cooling capacity, tons ... 69
Latent cooling capacity, tons.... 31
Ratio total to sensible heat........
1.45
Air quantity, cfm_________;____ 47,800
Cfm per total ton___________ __ 478
Face velodty, fpm_.................... 325
Resistance, in. water
0.11
Coil face area, sq ft.:..............................
147
Coil rows deep
4
Coil evaporator temp. F deg
45
23
100 69 31
1.45 41,700
417 423
0.27 99.0
6
45.
100 69 31 : : 1.45 37,100 371 500
0.51 74.2
8
45
4
100 69 31
1.45 46,800
468 600
0.37 78.1
4 38
arbitrarily specified, the corresponding duty: sometimes cannot be obtained
at all without the use of reheat.' As with heating and sensible cooling coils,
there are combinations of face areas, depth, air .velocity and refrigerant
temperatures which will give the required performance. This is illustrated
in Table 1.
`
It is possible, as shown in Table 1, to perform approximately the same duty at a given refrigerant temperature with small face area and large thickness or vice versa. The large face area coil gives low air velocity and resistance, but high air quantities per ton. The coil of small face area and great depth requires small air quantities per ton of refrigeration, high resistance and high air velocities. As shown also in Table 1 the same sensi ble, latent and total cooling capacity may be obtained with various refriger ant temperatures by proper choice of coil. This makes it possible to keep the evaporating temperature high enough to carry the load with a chosen
size of condensing unit. High evaporating temperatures with correspond ingly small compressor operating expense can be attained, but at the ex pense of coil surface, air quantity or both. The choice will be determined by the necessities of individual installations.
For a given quantity and condition of entering air, the evaporating tem perature of a volatile refrigerant coil is determined by a balance between the condensing unit and the coil. The total, sensible.-and latent cooling capacity can then be determined from the coil rating information. If the condensing unit and cooling coil have been properly balanced for the re quired load and, due to miscalculated duct resistance or improper choice of fan speed, the air quantity is reduced, the total cooling capacity will also be reduced. The decrease generally affects the sensible capacity. This is also true when the air by-pass or volume control is used.
It is necessary that not only the total capacity, but also that both sensible and latent cooling requirements be met. The installation of an excess of coil results in an increase in total capacity, but not in proportion to gain in latent heat capacity. On installations controlled from dry-bulb tempera ture, the operating time is shortened because of the added sensible cooling capacity. This results in less moisture pick-up and higher relative humid ity than calculated. If an oversize condensing unit is installed, the oppo site situation occurs. Generally, this is not a disadvantage, except that it results in a load from outside air greater than calculated, as well as in in creased power consumption.. If oversize equipment is furnished,, a balance
should be made to assure that the ratio of. total to sensible capacity is the same as in the estimated load.
Sometimes, arbitrary air quantities are specified for ventilation or other
Air Heating and Cooling Coils
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Table 2. Capacity Balances tor Maximum and Minimum Load Conditions
Conditions
Required at peak load conditions..--------------Required at minimum load conditions______ Peak load equipment balance.--------------------Same equipment balanced at minimum load
conditions------------------------------------------ i---Same equipment balanced at maximum load
conditions with 40 per cent by-pass---------Same equipment balanced at minimum load
conditions with 38,800 Btu per hour reheat
Capacity in Tons
Total
10.90 6.62 10.90
Sensible
7.90 3.36 7.90
Latent
3.00 3.26 3.00
9.85 6.58 3.26
8.33 5.05 3.33
6.62 3.36 3.26
,, . . . Total 501110 Sensible
1.38 1.98 1.38
.1.50
1.66
1.98
reasons independent of the selection of the cooling coil. As shown in Table 1, the coil selection can be altered to take care of various,air quantities
for the same duty.
Where coil and condensing unit are selected for the peak load condition, and the sensible load partially disappears due to fall of outside temperature or other cause, the condensing unit and coil will rebalance. This may ob tain more sensible and less latent capacity than required, at the light load condition, with an increased relative humidity in the conditioned space. Such a condition is shown in Table 2. If approximately 40 percent of the total air is by-passed, the condition is improved as indicated. The situa tion may be entirely avoided by using reheat, where it is possible to handle any ratio of sensible and latent loads and maintain the.design temperature
and humidity.1
Care should be taken to avoid freezing at fight loads. - In general, freez ing occurs when the coil surface temperature falls to 32 F. With usual coils for comfort installations, this does not occur unless the evaporating tem perature at the coil outlet is about 20 to 25 F. The exact value depends on the design of the coil and the amount of loading. Although it is not customary to choose coil and condensing units to balance at low tempera tures at peak loads, there is danger of this occurring when the load decreases. This is further aggravated if a by-pass is used so that less air is passed through the coil at light loads. It may be even worse if the control is arranged for decrease of inside temperature with fall of that outside. Freezing can be avoided by making the full load balance a high evaporating temperature, and checking the balance at the minimum load.
Care should be exercised in the design of humidity control to minimize the cycling of the refrigerating compressor because of re-evaporation of moisture from the fins. It is sometimes necessary to by-pass air around a coil when the compressor is not operating.
HEAT TRANSFER AND AIR FLOW RESISTANCE
The transfer of heat between the heating or cooling medium and the air stream is influenced by several variables:
1. The temperature difference. 2. The design and surface arrangement of the coil. 3. The velocity and character of the air stream. 4. The velocity and character of the medium in the tubes.
The driving force is usually taken as the logarithmic mean temperature difference for heating or cooling without dehumidification. For combined