Document gDQNdVRqYXn3Eo2BK5z1xZqbL

ESIS. Inc. a CIGNA company Uberly Federal Tower 201 Second Street. Suite 530 Macon. GA 31213 (912) 743-8080 . October 24, 1985 PLAINTIFFS ) EXHIBIT 1.06} CIGNA Mr. Terry Lohman, Plant Manager J-M Manufacturing Company, Inc. Highway 75 North Denison, TX 75020 Re: ESIS Contract Dear Mr. Lohman: On September 16, 17, & 18, 1985, I made a visit to your plant to conduct an Environmental Health Survey. As a result of that visit, I am submitting the attached recommendations which should receive your immediate attention and consideration. You will also find the results of the Environmental Health Report attached. These results are an indication of the environmental health conditions that existed on the days of my visit. I wish to thank you and your staff for the cooperation that was extended dur ing the course of this visit. If you have any questions regarding this report and recommendations, please do not hesitate to call me at (713) 933-1826. Sincerely, Aileen Teng, CIH Sr. Environmental Health Specialist CIGNA Loss Control Services, Inc. AT/pal cc: John T. Armstrong, J-M Manufacturing Co., Inc. Dr. E. Edward Wang, Ph.D., J-M Manufacturing Co., Inc. Ms. Beth Ingleston, Alexander & Alexander of New York NOV. O 1 1985 D 002311 recommendations a CIGNA company NAME: J-M Manufacturing Company LOCATION: Denison. TX CIGNA EH 85-2 The willow operator was exposed to asbestos levels in excess of the OSHA permissible exposure limit (See Table I). Exposure Co asbestos can cause asbestosis, cancer of Che lungs and digestive tract, and mesothelioma. The unusually high exposure level was attributed to improper work prac tices by an inexperienced worker. Due to the reduction of the work force and change of work schedule, many workers were assigned to new job positions on September 16, 1985. It is recommended that employees be trained and informed on the appropriate work practices at the time of their initial assignment. EH 85-3 The noise exposure levels exceeded OSHA permissible exposure limits in most of the work areas. A comprehensive hearing conservation pro gram has been instituted for all workers. To protect the worker's hearing, it is recommended that the hearing conservation program be continued. CMAVBa Pld.lnU.S.A. D 002312 ENVIRONMENTAL HEALTH REPORT PREPARED FOR: J-M Manufacturing Company, Inc. Denison, Texas DATE OF SURVEY: September 16, 17, & 18, 1985 CONDUCTED BY: Aileen Teng, CIH Sr. Environmental Health Specialist CIGNA Loss Control Services, Inc. 1 INTRODUCTION On September 16, 17, & 18, 1985, an Environmental Health Survey was conducted at your plant in Denison, Texas, to evaluate employee exposures to noise, vin yl chloride monomer, respirable dust, total dust, asbestos and organic solvents. The survey was conducted at the request of J-M Manufacturing Company, Inc. as an ongoing monitoring program. The standards, guidelines, results and discussion pertinent to this report follow. STANDARDS AND GUIDELINES The recommendations made in this report are based on current OSHA standards and/or accepted state-of-the-art industrial hygiene practices to give reasona ble protection to the health and well-being of your employees. The standards pertinent to this report are found in the Appendix section. METHODS Air Contaminants Air sampling and anlayses were conducted using the following. Air Vacuum Flow Rate Contaminant________Source__________ Liters/Min Collection Medium Analytical Method Asbestos Gilian HFS113UT Pumps, DuPont 2500 Sampling pumps 1.5 Open face AA filters PCM * NI0SH P&CAM Vinyl Chloride Gilian HFS- Monomer 113UT Pumps 0.05 2 CT** in series NI0SH P&CAM 127 GC*** Respirable Dust Gilian HFS113UT Pumps 1.7 Pre-weighed PVC filters on mini cyclones NIOSH P&CAM 106 Total Dust . Gilian HFS113UT Pumps 1.5 Pre-weighed PVC filters Gravimetric Tetrahydrofuran Ethyl Acetate Cyclohexanone DuPont P-4000 Sampling Pumps 0.2 CT NIOSH P&CAM 127 GC D 002314 2 * PCM ** Phase Contrast Microscopy ** CT * Activated Charcoal Tubes *** GC = Gas Chromatography Unless otherwise stated, samples were taken in the workers' breathing zones to obtain samples indicative of actual employees exposure. Pumps were calibrated prior to and after the sampling period. All analyses were conducted by Environmental Health Laboratory in Hartford, CT, which is accredited by the American Industrial Hygiene. Association. Noise Sound level measurements were taken throughout the plant at the various opera tions in the hearing zones of the employees. General Radio Sound Level Meter, Type 1933 was used for the survey; this meter was acoustically calibrated with General Radio 1562 Sound Level Calibrator before and after use. Quest Model M-7B and DuPont Mark I noise dosimeters were used to measure cumu lative exposure to noise. The noise dosimeter measures and accumulates noise and produces a continuous reading of the allowable exposure to which the wear er has been subjected. The microphone of the dosimeter was clipped to the employee's shirt collar near the ear, thereby receiving and accumulating ap proximately the same dosage as the ear. RESULTS Asbestos The results of asbestos sampling are presented in Table I. The concentrations are presented in number of fibers (longer than 5 microns) per cubic centime ter, by job description. Also included are sample time and sample volume. Respirable Total Dust The results of respirable free silica sampling are listed in Table II. The concentrations are presented in milligrams per cubic meter (mg/M^), by job description and location, along with the applicable OSHA standard. Vinyl Chloride The results of vinyl chloride monomer sampling are presented in Table III. The concentrations are presented in milligrams per cubic meter (mg/M^), by job description and location along with the applicable OSHA standard. Organic Solvents The results of organic solvents air sampling are listed in Table IV. The con centrations are presented in parts per million (ppm), by job description and location along with applicable OSHA standards. When two or more hazardous substances are present, their combined effect, rather than that of either individually, should be given primary consideration. D 002315 3 The health effects must be considered additive unless there is evidence to the contrary; thus, exposures are added relative to their designated OSHA stan dards. When adding these exposures, a value "Em" (Equivalent Exposure for the mixture) is determined by the OSHA formula. Exposure is considered excessive when the value "Em" exceeds unity (1.00). Em =* TWAi + TWA'? + TWA^ .... + TWAn PEL* PEL2 PEL3 PELn Where: . TWA is the Time-Weighted Average concentration of a particular substance and PEL is the corresponding permissible limit for the substance. Total Dust The results of total dust sampling are presented in Table V. The concentra tion is reported in milligrams per cubic meter (mg/M^). Noise The results of noise level measurments and Time-Weighted Average (TWA) expo sure are listed in Table V. D 002316 k A IR SAMPLING DATA ASBESTOS- 002317 CO 0) V* pH 0) a. xj S ^ *H # OH M >^ CO CO CO 0) -H ^p\ a ti c a e -h (S v-l S m Hw y"*S o u m U 3 CM ^ H w .h MM CM , CM CM O pH o ^a wu pH u a co ed u U T3 D 0) C jQ *o co *h ai -u M-i Cu CO w CO * pH #*~N <J u * U O CO w c Vi < O 4J o xt H Uh *w H o o ton pH d) w2S* zB(8 >> cC OuJ 4o= oo >3 X uo uo U0 uo or-. UO <r ON Hon CO ON ^H p CM CO CO CO CO ooo r-. CO CO r- On uo VO pH pH CM CM CM CM pH CM oo uo r- opH H pH , UO o o o o 4* co co co CO co pH pH pH pH ^H pH CM H CpHO UpH0 o uo o o o o *4* UO CO r- H ON >N S 60 *H5 CQJ *-j i-4 uo 00 00 ^H ON 0) 3 S H co u TJ H0) W EC uo 00 pH ON pH rH u0) >> u CO Pi H0) uo UO oo CO Hr-* Hp *^s ON ON pH W pH V<D U pH COQJ x*cc0-D: c CuO u *4eHoJ ^-s jaO -mH& zo a o0) Z1 0J *-3 Qw pH ouU (4 OC uO "i"dN O VVhJ Z C1M n P.Q *H O ^ -U pHH U 0HJ 4SOhJ ^0[Zs0i - 0) ! m CL Q pH O S-' u 0u) C """N HV pzwH -m a1 pH 'H 03 CO '"n X0) U W3 - 0IJ) C1O fl 3 fl pH O ^ VuaU ^b] O >CO cZQ1o pH 'H <uoU Cz3 O CO 3: pH H *H Vdoi. 1 a z o^ C om m ents 5 002318 HU3* 3 xj U CCMO 3 C CO IS s"i9: c*-' PO o3uo 4cooJd <^ A IR SAMPLING DATA ASBESTOS- /-N CO VU h o; o. xj 6^ <0 o - CO > N-' m GO cm a> r--4 />->* gB 0S) c --< m y-- o a 09 u ^^ m s s .a H <-4 t4 VM W o on H <n 0o0 o /-N ^O wo *o -h. r-> u m CO 3 U vj -a a) 4-1 1X4 In UJ CJ m H u o S. U <J 01 >> o *--i CJ g* S 5 <8 WZ 0) 3 e pc4 o u 3 0> Ws c o r4 /-v XJ cv o '4 Z So u ** o 03 | O *-) Q^ V* 1 *o CO li c CO 0) 0) o H 60 C C *f4 0) c .4 0J I< o U co S JS U 0) oo o m m NO <8- NO cm ON $ cn cn cm NO <r co in vO CM CM CM CM 00 m *4 o CM H * oCM oooo CO cn cn cn --1 00 m iH o CM --4 oCM oooo m in m m oo oo oo 00 "*>, NO r-* NO hH *-4 H ON ON ON ON co cd o co s 03 CQ t 3: CO 60 w o o 4J /--S uo u w 0) CO Pn 0.-4 1 03 | G ea M M N^ > c JS a Q O O Vi CQ CQ 60 C r4 Cl 3 CL o o a 14-4 '"N 4-l P&4 o O in 60 H U *j 1 CO 3 j O W c Cd 0) Ee c 3 cd JS XJ H CO 60 G f4 H cv CL 3o o XU O V-l fc< H <n H CM 3u 1 B 3 CO U c o ^ CO O r-4 Cd tt -> z Q. 1O *o *-4 & . 3 cd 60 O CO cX *4 I 60 XJ >, c 4J H /-N r< ^5 J a CQ es fl) O 05 60 1 > os e q 0( < .4 W cn oo Mj* Q CM CM cn r- CM o cn CM o m oo VO f-H ON o c cd o G Ee Vi 3 <o Vi o XJ *-s cd Czh Vi vO 0) 1 o CL q s Ow A ccount: J-M M a n u fa ctu rin g L o c a tio n : D e n iso n . TX o 002319 03 44 c 03 e 6C c 00 CO 4 CO Q3 09 CO fa 09 i"* -#4 oo e 03 00 4 03 0) 00 <0 CL. CO 60 C 03 *4 01 03 Cd CO * 03 03 fa 60 C 03 03 4 CO 03 CO Cd CL 0) H 4 60 C 0) 0) 4 03 03 CO fd fa 03 s 03 o fa 03 CS CL 03 CS fa 0) CJ CL 03 O fa o o o o= o fua vo *4 m -4 o Or o u no m Ol ^4 --4 u o r o Li vo in fa *"4 *4 o o5 O u so m CL u o5 O Li vo m Cd -4 ^4 Q| Li in in m ~4 q; fa 44 o sf in CM CM CM r-. o vO tBo O H a- *4- vt cn cn CO > w 03 a cl c B B *H o r-* CM cn o cn n oo CM in . oo 00 CM < CM o < CM cd v-4 S co H w u o CO r-* p C uow Ov H Z cu CO CM p*^ ^4 CM O cn cn < < o o q; 6 S0 td Z Lj fH 0) 00 *4 o Pi wc 3 45 0o3 44 3 U cd <! a ^4 -4 p4 Q fa Q c H ns o o o c 03 4 03 > r4 cd 03 *n z 03 *C3 o Gc G >> >> 03 hJ Oi 6 e *o4 /"S 44 CL O d -4 Z ow ^ yz co ! * 5! u at ns' co* o* CM h4 =St - fa 44 m J h I 53 wQ U H XoJ ^b cd %o Li *-h h4 03 I o fa Q O^ cd u CO 4o4 ^*N -C cd fa 03 cd 01 I a. a CO O 1 C om m ents 002320 OG0| pu p MXoCMJO cP a o CO C/5 5S si -4 QcQ) C 4GJ P -pOu Oo CuO. <o ho4 A IR SAMPLING DATA ASBESTOS- CO VP *P >- CM -aco r0P1 a ti e s e -h B) -H E CO H w o u CO u<y as cm .o H ' *H 00 CM CM H m o o /~s /-s pa wa P P CO to co u p a> V G& H3 CO -P CJ XJ U-l to CO ' CO P CJ o vj a cn POP <2 O 9) cj x> P U-4 w --4 m o *0 <D rP a) Q. *-> e CO cq a co m oo NO ^-4 ON m in o n* 4- cn oo m CM CM cm cn p o oo m GO oo cn m 00 CM cn CM sr ON CM CM cn ON CO CM *--4 CM m cn m m P o o P ooO NO CM Mt NO P o CO cn HP CM CO H O oo CO CM CM ` p m cn m mp o o p ooo m p ip p o mm oo co vO vO HH **. ON ON mmm oo 00 co ^Su r^. P^ NO --4 P ON ON ON in co p On O a) o P <D 9e* s Id z >, V uu u3 a) p o cq C o P '-- XJ ao XI -M Z op -5 U 2 CO 1 41 *-5 Qw a u o mm 60 xj a P i--co4 '"N us 0) 4) O f4 a > co c (U >f4 1 P ^ u a fcti < Q w c o CO o 0) c c JS P o a -J to G XJ p o CQ XJ 0) l s a. a co o ^ oi >. 60 0) uH oP o 0J uz CO s CO P H rW HH z o iM c CO co NO pS CM oi 0) s 'Qw' e CO P o P ^*N p CO pm O -4 01 I Id C o 0) P >, 0) P o Pc CO 0) <-i z p H P sp o^ 00 XJ C<4 c co r*^ p P p 0) 1 o O. Q PQ O 5s 0) T3 ^-4 0J P P 0) Cm 64 3P CO CO xOi OUi C0 'P *o P CM c 0) 1 CO o. a PQ o w A ccount: J-M M a n u fa ctu rin g L o c a tio n : D e n iso n . TX 002321 3 xj c 3 e OB u n CM iH u 00 3u . to *3 j*: 3 T-t 0n9 a. 4J 6 ^ *j C3O >O w-* l-3H "V a. a) c B H <-! c<oo yH-< B --' u 03 X Uo 09 o JHO 44 03 Vi 09 CM n H 03 *4 04 CM 03 w O XJ ts Uo 09 pO 03 Vi AJ Oc &3 C Vi *4 36 O3 X 44 c CM o Hu Vi Vi o *r4 3 00 3 f*4 J= 3 4J 03 <: c-v Pa SH WN v-4JH.45^ r\ /-s w*-t Oo to U to 09 JO u 4o4 44 cn Uj3 1 -H wvu 09 o 4J i-4 o u\ E Vi o o 4J C 3 3E H Vi AJ O 44 3 Vi C3 o to r4 o AJ Cj --< V3i ^to (0 <0 Vi "O i J 03 03 tOl *3! 4 Vi* CE 09 o 9 3C >o <5 *3 3 3 33 4J 3 X X> 00 *3 09 u09 CBL. ato ctoo 09 09 Si ^O4 a) O. B BQ WZ 3 cO gE-< J3 i CM Vj. ^4 3 y*"\ O to o u CiO W 4O4 < 0V3i 09 CsO o WPjj .r4 44 J0C9 H 09 JH2 c-> 4 K--\ --i w 4 3 3 4 c 3o E *4 H XJ H3 C 3 4 se 3 it JJ 3 * 3 < 3 r4 H CM e iO-4 \ 4J cv o J-H 2 O ") Vo( S 03 1 a0) *~i I-- 8 o C PP XJ M0o-3l H 3c C(Q s P0o3 e s 1 Q0J c XJ c op 3 XJ O CO au uo .-3 A IR SAMPLING DATA RESPIRABLE DUST- sO sO sO CO XJ 5C c cO 5C c o <u *p-4 m ' in 5c eO #U in 5t eO H m E CO CO H CO CO B CO CO CO CO o V co co 03 CO CO 03 03 0) 03 CO CO u u CO 03 <J CO 03 03 CO 03 U CO 03 o <0 0* o <0 CU O <e o. O is a. p 04 o a* p CU O Cu P &4 u a P CU a cu #> - CO 0) P st oo St 00 *P.. 0) r* m r--* <r St CM CU 4J tn CM ON 00 S *-H *1-1 d OH co <r St co CO *3* CO > w <11 1--i o o CM St o CM St CeU 0e) *cp CM tn CM -aCM MT CM CM co oo CM CM CM to H W X~\ 00 co s CM o *o<r 3 es s*. Q Hw M o o s_5^ ND St CO mo o00 oo T3 r-4 uco 0 CO S P *0 0) C 6 o co s Q) U V (X4 CO CO CO p uco w C 2 <o OM VE^> GO CM O o "O 0) H u cu "B CO C0 Q CO m co H c\ 3 03 > O f-< 0) 2* e a bj td z p H 0) ooo AA c o H xj ao op '-jus 03 1 03 -) Q op CM XJ =s <0 p J g 0a3* o CO CO r- <ofr o m 00 vO H On u C 03 i--034 o 00 03 s CM P =. 03 CU iJ g a03: CO CO CO co 4*"N St CO CM O g o N/ ND St CM O o V m oo *^s H ON uC 3o JS 03 XJ P <Q <3 Q m 00 r** H ON M aP Du a u o XJ CM CJ 03 CU g MC3O u 03 XJ 03 03 CM XJ =i O P j o gs CO CO co co CO CO m St ion o CM o ao V co CoO o m in in co oo oo oo CO HH ON ON ON e o CuO >n 03 Is B3 ua CO 03 j se o a o c sE p3 s CO 03 Es r*H c 3 CO XI XJ H to H H S uo 50 XJ C <8 H P P 03 O CU AO P O XJ cO c P 03 CU o 50 c p H a. Cu 3o aO 4U UM t~4 o H XJ s3 CO O 02322 C om m ents 10 y is 0 C i-l Vi 3 AJ X uH 3 U-l * 3C 3o 3 CO 2 *H 3 X 01 lQ 0 AJ .O3 C *H 3U O<J 3u oo < -3 A IR SAMPLING DATA RESPIRABLE DUST- 00 0) Vi pP 3 CL AJ 5^ tO O h W> 0> 1--1 /--% Sd. a) c E *h to -H B to H --' CO CO -0IA CM CO <s a cm ^ Pm ^ 60 e *--o' o r-* o o V/ T3 /"N -< Li CO w S Ij "O (1) C M DOE di u v fb W co CO /*s u oco H c 2 <! O o oc B w o o o *3 3 rP 3 CL , u E 3 0 a co m co "V* co -P On o >* o r--i <d ga. B <o W2 01 v >> u 3 0) es H 3 o *r4 AJ CL O -O 55 OU "DOS CaO; >1o Qw *3 3 3 S 1-1 3 - Lt - CO 3 --< o so VO co CO GO Os H 2 CO co o CO o Qo ZV m co f* H o\ Se 60 c f-t 3 <-> p AJ r4 .-p U * o AJ AJ Z <0 - V0)i n o. --i o -a- sO -4 00 co -a- 4* CM co Mt* m CM CM i-H H 2 'o CO CO CO CO 4CM O Po Sv H H o mm co 00 ^>s* f^. n* H \ o> Os ts e jo 5 JO o O Li CQ 03 0 AJ 00 Vi *3 33 X Vi M *3 3 i-P 33 < 0 *3 -M Li O Vi 3 O p i CM 3 Vi o UP p w CL 3 S . ^-N CO o Z ,s 001 00 0B m CO C0 CO II 4J 3 CM 3 <--I *3 r*w. 00 0 r-A X JO 3fO CL 00 <n e 0 Um u oco 4j s sp 60 Cz] 04 CO <* sp CO 0 U J=> 3 oo JO AJ 1 00 3 0 < S3 0 CO o3 a (1) H X3 HU -> H w 3 J >> 3 3 Jbi Vt AJ 03 53 3 L J 3 O JS 6 A3J 3 CM OU u 3 1-1 g3 03 3 JACJ 3 o U AJ u0-i 3 3 O *B4 AJ H 4J 3 3 Vi Li 3 AJ 3 3O 3 CL UX 33 O u 3 33 00 AJ 3U Vi 3 >3 3 XAJ *3 A0J 3 O X 60 T3 M 3 03 3 X 3 53 r4 H 3 3O J3 H AJ 3 II 3 *J < sE 3 3 AJ 3 *3 3o aj u 3 4J Q0) 0) 3 o II Q 25 co CO 3 i-J - CL o. o 3 O <A4 CJ <AJ o 00)0 AJ Vi AJ 03 i-3 U CL o ^u HO . PQ U a 0m H H lO H H | 0O *2rJ ^Q co CM CO CM O o o A IR SAMPLING DATA VINYL CHLORIDE- (2 ) T.W .A . = The Time W eighted A verage c o n c e n tra tio n f o r a norm al 8 -h o u r and 1 2 -h o u r workday. This d e te rm in a tio n is based on the a c tu a l exposure tim e to the a ir contam inant. 60 C H u a xj uH CO * 3 C oc cd 03 2C C Z 0) 1o *-> .. Mc XJ o C 3 XJ O CO u u oo <j to XJ c 0) o u p-n to w m CM o ^H 01 pH r-\ a gj c a s-< <8 yl B OT H m o CM H Cl CM CO *H 0 Q. an q tH w v-- Q z S H w -o h L O CO ^ wa a o) c a d <o a 01 XJ w U* CO r- o * y"N, uoE W 3 3. Coa u^ y"\ mo V rH QO ZV o H pH QO ZV o 01 pH 0) 3. 4J B <0 CQ a to 01 01 ts o rH 0) B sa wz in CO H o> c 01 i-h o Qt G ua 3* U XJ pa cn m CO r*- o\ c o u w ,X ua <0 CQ W - e o W A-s XJ cl o 43 .H Z ow 3 O S 0a3) >1-j Qw pH =s* UW 01 o ^ *3 xJ ft* 3 #H W 1h CM U wo'-' w o xj '--l C at 0l 01 W X at l H CL > SO'-' m CM pH o m CM o s o H CO ao zV m oo o> >% e UM 01 03 H< m uu Cl o ^ T3 il (L 3 CO U U CM U 0J 1 X CL > WO m CM H 3 o pC ' m CM CM H CO u o 4-1 J /-s wR cl O. a 01 O H 2 o II B CL CM CL H pH to H X H H 00 o ao Zv in 00 00 pH <ys 01 s 3 CL H Cl, Lf O pH pH W ci S a rH CL >> c H * >o U 0) o 43 U-l O wu W Oh 3 01 < XJ a CO P r-* 3 u Cl 3H o CO Xu r CO 01 u G at >. 00 <9 01 c S >. CO (0 o -o 4>i 01 w J2 H 3o /"** V-/ a. 3 CM 1 =s XJ uu 01 CO 0) AH XnJ *30 Ll ifl Mil ^ C X CL i-h H 0) CH O Cl 1 O 304 > H3 O- 11 S a m p le (Vl iotl.e r s ) 002325 in co cHo oH. vO 3 XJ Qd HVo XJ u 1X<04 3 3 ca 2 S*-I> d xC3j *oH xj <oou odo \o vO CM CO On HHH 3 r- <"% Q. (U C 5d *Sfj *h5 c/j H w mom vft 0> ON e <c ft a -h a H ww 04 04 O *3 f- Vi d d^ U T3 B oi C a 'ana dj xj w U CO o o 04 i-i u < Co s fat ON <1o O vO CM \/ --1 <f Q ZOO XJ d d c j uh de <; ac o o 3 3 ss o a 3a ws z 1 o Vi *3 Aeg e U to XJ Vi HV 3 <4-1 vO CM CO ON ^ mom vO On ON m 04 o o --* m <3* m m 3 XJ -4 d 4-1 pd 3 XJ o W <S dp4 3d 3 Vi hJ o vO CM 00 ON "1 H mom 0\ <f\ VO o o o m r** m O <t CO --I o o ooo 3d 1o od r-i d OX O>N 3 JS *Jd3* XJ uc o5 dc >4 S . 30 XdJ Xc C1O oo I-J V4 d gw Oe jd0) XJ do Vi XJ o U-l 0) c.g O XJ XJ Vdi XJ c 3o c oo 0) d3 CO XJ dV4 ud <d>J JaC) 3 a) d JXSJ O 50 *D 1-1 3 3 CO ^d JO- <HD co *r4 .pj H C/ JH0C) o xj - d I cij < ff 3 & XJ 3 H *3. d o r4 /"s XJ cu o j3 *i-i z ou -J o S TO t 3 *"> Q^ *o CdO fj *3 3 -?Hs vo O JO XJ sa 3U O> tCaO 3a a<o 12 Q A IR SAMPLING DATA TOTAL DUST- 002326 in oo *-- CO 10 On 3 XJ QCO 60 3 H W 3 XJ a X H CO CM M. 33 3O CO 03 2 H 3 23 1Q *"3 .. 3 XJ O 3 H 3 XJ Oa a 3a o < i-4 CO XcJ 3 8 X-N CO M<aU. P0) m B H H 3 o - C/3 > w m ro-n cn 3 Cu ai c Ws<0 -B* *Bri rinn cm en <H2 s M %B cm cm H W r-i woe^n <M0 *33 *2. 3 3 60 O<0 w xj wS Cm CO oH <-> M acn cS < OO 6C B CM CM MT0O) a) oj aa. 33 Q CO 33 r-o4 d) Sa' B<8 WZ in 00s* co H ON co3 *3 U3 X uu 3 -M n pi ,, x OCO X Uo M0s J1Z CM v*cn 0.2 bl! 6e01 CUj fij", cn -oo 2; x 60! m ISS*. ~h I 60! .|"i m ,m l CoOc1 n . *o ;2 | 2ie; o w o 1-o0): cm hJ CCtU3 >% *CoO -WX 4J oc 3 <0 c Ms eM O CO JZ M cm co U HM <0 I"4 B" O 0) 32 XJ CO O U xj O cm 3 B 3 *m O -u M XJ 0) MCO M3 XJ CO co 3 Q. ox a3 o O 1-1 CO 33 60 XJ CO U M CO 3 <>5 20) XJ T3 3c XJ O 60 *d h 3 0) 03 0) Me -Mto H o Co M CeO M 4B 3 5 XJ 3 H T3 H3O y--v XJ a. o jO'rMi z .-J33USi-| j aw u XQI 3 M33 3 O* PHQL| O M U> *MX3 &4 X 13 RESULTS OF NOISE MEASUREMENT D 002327 lA 00 00 4<J -H c NO f-04) ^ ^"4 <0 W > T3 ON 's <; 3 XJ Q 44 4 rCOO 0) 03 O -I Q 3 iu IA CM 00 ON ON CM CO 00 On ON H HH ON r% O \0 o On 00 GO o CO VO a. CO no 04 ON CM 04 U x3J t3oo H fr* H vO IA A* A* ON *3* 3B T3 ^ NO Ol CO <* O .4 cn O Ol o NO 00 CO O OS CM tA lA *3* IA NO Q cm 3 3 3 33 sr4 M r-i H 0a) W4 x0Dj1 *H6a) OHH B ao* cm O GO S oi Ol Ol B CO NO OI B co H ON CM Q ]k o ON r* lA lA O CO 00 NO 3 M B a. CM 22 w co oo ON O ON c-3 <5 l I I co M 04 vO Mf *3 00 00 00 co ON I On 00 M| 3 **4 M 3 XJ u 3a CO z 4) v O f--I &a 1x3 3 U 3u too O 3O 3 o 3 X Li 3 3s i-3 Li "4 > >N 3 3 a3 3 s' 3 3 H O Li 3 J3 > o r4 O O 3 3 *o 3 *0 "5 Cc O Cx3 X 3 r4 *oo o 4043 3 C 3 S 23 I C XJ O C -H 3 XJ Oo CoO oo < >4 2U Oo XJ oCL u 3 3 CO 3 03 3 Li 4O ^ Li 3 XJ O CL Z oCL i-i y<"\ uX txj 5w UI H OS >N XJ f4 Li H O XJ XJ O3 o Li xj 3^ OW O5 T3 3 3 XU 3,, CO Q) Li 3 -O 3 Li H toO 3 3 3 3 *H 3 Li 3 C3 L*4 OLi U O CM J M 3 t5 03 *"> QJ fH fN H| Q H S5 3 3^ U -3 co cu o - <Ifr co z 3 -U CO 3 -h a JS Li 3 CO U 3 too I 3 3- 3 Z 23 O > w I XJ 4 *r4 RESULTS OF NOISE MEASUREMENT 002328 m 00 ^s. CO w9 r-. c 3 vO H > *3 m 00 ON *3 < on ON ON ON Q 4C2O 0} mvO co CO HO 00 CO CO opH O CM CO r*. pH Q ON r-. 00 NO Ct* *03 CM CM CM On N m Mf NO ON ON 15 CO Q On ao Mf co CO CM 2* Hw u03 3 uC33-i S S*"1 > * c uO d -h 3 4J O3 uo oo <J fj V3i oo 00 O' Nr*% AJ S ON 0g) *H3 H 3 CO 0O0n NoO acoo o3Z ^ u0) cm c C c a B aAJ w H p4 *H 3 HB 4w4 B3 Q0O9 H3 HH 00 CM ON 00 CM co CM co O in cSJo w<5 *3 Ion o on IpH --H ON IOn 0co0 3ad Z 005O9)o Vi e 3O 43 W f--I AJ & waCL W co <Q c O pi 4o4. zO O MS,0 *pi *-3 O I C<1O9 w*-) Q u o AJ cm a *3k 3 cv h4 co Ph C U3 C0Ot0f VOi A3J Vi . o3a. CM ^ ^ tZ4 -4 I fe5 "O c pUoCH 3aV3i <O Voi A3J Vi 3CV'-'* O P* <so ^NzIO M -O CM 00 CM C ap4 NcoO ON I sf CO 3 Vi O 3 3 i-l Vi v*J 3 cto Vi o H 5 *3 ^3 p5H0 ^"N O 40 P*i SB3 pH O3 I > 3Z P* <5 w K O ON GO CM -2* GO NO m ON 00 dc api 0 in o On CM CM CO CM ON ON II 00 Mf CO 00 d 3 o3 3c H 43 3O 33 a3 *a3 3 c a*4 NO cm *3 6 CM 00 3 0 60 0 HH On L I 44 | 00 st AJ VO 4d ON 3 CO O U3 40 6 > 33 V6i *62 33 es 3 3 Vi 3O O 44 OU Vi cli 3a. 3 ae MM 3 3 V< to C < to UoU H C O pCHL "444 3a. 333 036 OHH oo 6 pi H o* 3 O O UJ 44 u O ^-n AJ b O 3 *0 Vi pH 3a 434 304 zI woo 16 RESULTS OF NOISE MEASUREMENT 002329 co oo H *0 e0) v--Ot > co Ov '5 < o\ ss Q XJ U4 W x co CO Q) CO *--< o ^t3o Q CO CM CM co ov CM co CO eM CM VO 00 vO co o> 00 co ov N ovO w CO r-* m CO mo CO sf co Ov vO co uo CM sw6o0 -'s co co q; ss Pi c*4o* O CA ro* w co o CM m CO vO CM * o Ov CO vO OV CM CM -tf H w3 X0J 3 tM3 ECa 21 e uo c 3 xj O co OO oo CM CO 8 H3 tHX c 0 mm 33 CO C3Q 0B) CO Z 306o1s w-cau a3 60 3 <t C G\ O Ov -*X CO u OI UXJ ^I3 ^60 OV O3 OO XO3 >s c x5 xo o CwQ e O ^-N iJ xJ o az iJ Wo X 1 co *n QJ S-P Q c60 H H Q, O3O M4 W O '"v U4 XJ to 3 O 3 CJ 60 w xj U3 I h34 O3 OOu wZ peBX o\ co co "TOT W 3 *3* XJ c o*M 3 CO W3 OO3 I 3 Ov W O D. I 60 O Q\ M CO o *3M 3JO 3O cO 36s 03 Cc S' c J a o OV 3 o 3 W 6ws w 3 0 3W CO O XJ X3 3W 33 1--1 a* co o W 33 3> W .H 60 S B~ X O to 3 UJ O XJ CM 33 ! H2 to CM w P *4 B ov r*^ 5s 3 pj W 3 *4 3 60 W O <3 3 W3 < 60 co J -H Xc 33 wc xu tHo 23 C *H 0 CM OV 3a 3 3 w3 < 'P 3 6c0 -Ho W .W Xw 3 XJ w u P3 H to M C B m COa o Sa OV -r< .Url OoV hO I --I (0 I 60 N =S> h O il Ov 1oO-3 pVo. CO u <0 .0 v S 0) 0a) a *> p j0j Tb' % PB I-Hfl iJ at 1 o a. Z O o^ 91 002330 cmo CO Hr*. \Ho on 06 o> o H E q u iv a le n t TWA dBA Q3 AJ UJ J on M r-. CM on CO 0) m vO 00 O *"* o vO IT 00 Q in <o VO 3 HH Cn 17 o * RESULTS OF NOISE MEASUREMENT Od c u 3 A0J uC-<O e33 S s1* * C AJ O C 3 AJ Oa (o9 uo <J U 3 90 n AJ S -a- m oo 3 co ON Sv e sf H 03 CM on m 0) w vO m o oi a V-i * a> cm AJ W a; B ...I n B W 3 *r4 OHH O N s^ coJ < 3 e rJ a o CM CM c I-I o H f-| 3 i-l AJ C a 3 a- OiN oo> 60 Crf U cr4 J3O e r4 a CM CM CM C o *rJ *3 tn a AJ c *"4 3 3 3 H HoH1 CO c60 a CO 3li o on o. 1 O CO c CO ou 60 Jrf Xo3I c a >3 m CM i 0) zs3 e 3 oCO >o1 a. txa] >1 u3 u u hCJO c3o Z so *4 AJ o Cu Z JO o u s: *-> O 1 CO -> 0) w a fH M s U o^ e60 AJ fa CO \Q w wo Uo Cu z Ow co 03 z3 .x o3 3 A1J4 3o 3 6330 e*-34 EC < 3 90 3 O 3a 3 Ca vJ 90 oAJ C u AJ fH H ^ a"H -O AJ Cc b a 3 3 -l 3U O 3 90 3 1 e> 3 O.Z oOi <5 H ^ fH |J t--4 3 3 >V% Q Wo u AJ '-N 3 3 CO H va m o CQ f*4 sr4 3 a. zI Ow ' o CM ON On r*1^ 00 oi ON 1-1 zo ^ uo 3 *3 5 M U AJ O u CO 33 04 3 M *3 U Q. o> 33 o CU M U 0 > Q AJ O o< X Ow > frl RESULTS OF NOISE MEASUREMENT 002331 omo 00 i--4 f>. c . NO4 *sS ON > *o 'd ON uOJ a 4J U4 *4 33 CO 0) 00 X ON CO -4 O 1-4 Q 3 fe cn in CM uQ> 00 <u1) c|-( B *o ^ *4 9 CO CD fl) w a 0& cn NO 00 u uo CM <D B r4 aO09 4J CD HOJ HH0a) c a soT CM 18 sw i-a < CO oo o O OIN 00 CO o Ov CO CO COOn ON II co CM ON orinlo* oo 0mOI0N co o .ON -I 0O0N 00 Om1N oo ON 00100 <aD c9 Z 0V) 0) z cMl wu 0) > o 3 3 0*j Hcu9 cau c<u9 3 c *ONi CQ 2E2 X1 * c 4eJ *Oh 3 4J ou OoS G O^ H u O Cu z J*oO-) ft mU aI C<Dy "*wn* Q cn V4 <v 3 CU u xj cin wx ^z m w 4> *>3o4 4J wX NO ^U O uo o w3 4J CD U0c)u O wX W<D o ou fXi 01 cu O> eu zoCL r^ U *oo 3 u 4J WX 00 ^u o U 4J *O3oJ w(9D *4 CL UO wX -<ov w 04 Q) o ccuu >o CU S3 *3* UO u0) uc9 *o u 3 01 U CU xj O WX P0) CU OCL 33 p4 Vo < h3 RESULTS OF NOISE MEASUREMENT E q u iva le n t TWA dBA 94 97 97 83 moo oo r-* 96 Ov JJ 3 4J4J -CHCO CvO N ion cNCoO H COO *--< o 9 Cri--*O1*< r> CM **3-4CM N o Ov vCOO CM vO vO .r* co 00 N H*4 CM vO U c 0) '|4 NH o CM p^4* B 04) B(flU(H^ o a* CM VO vO ^4 uo CO 00 vO ov Ov V0 m p4 5*C mO Ov CM a 14 ^ 91 cm JJ w e *c4 wc <a4 cr4 c gi E AJ O a* 0) 9) C> > 91 C9 JJ . u u CO >* W Ll 9) C*4 c 9) >a; jj JJ >< 5 CO j o co oH b3 CO 44 9c c 2C2O o(0 H c X 91 IQ "> MC JJ O e .4 9 JJ O (9 ua uo < i-3 e o^ H JJ CL zo *0 4 O Vi 2 -J U 1 CB I-J 1) a 91 a t0 1"^ oo Eh o JJ a. C9 U o 91 W 9) > W cu U >> O ^ a JJ 2 H hM iS ^4 9) ~4 o H JJ x -H Zi 9 Li 3 2 '-H Eh Eh 04 CaO wa o Z *rJ <J B X C9 Id 4= Eh u Z (U M2 x N 0) Ou O j a O H Vi Hi 0) W> Q >uH zU Q M *9 0j cd Pi O MB B CO 19 9 9) JJ JC 00 4 91 - <1 91 -C JJ oo e f4 a 9 VJ < o c w c00 |4 9 9 9) 14 u 9J jj 91 Z ^4 >a> 4 /V 9 9 ca CG 9O O CL CO ca 91 OM -49 5 C0 0 aZ H 09 r4 9- u Q> ^4 c C9 & O CO C9Q X 4 CO /--s H N--S 9) CO O *9 9) r4 C9 * O ^4 c9 to fH *4 c9 *9 91 J2 JJ 44 O CO 9) 9) JJ 00 9 cO cC jj 4 B 9) O C Li 4 91 CL JJ CO 91 9) X JJ jj M JJ 0S) -w CO O 9 44 O G O i4 JJ c9 aU9 CO CO 91 CO 0 *9 91 CO t4 O z M c00 4 *9 CO 91 04 a; Li 6 91 4 JJ H 91 0 jj 4 CO CO 91 0 Ha /-s /N CM cn Sm* CM CO CO 20 DISCUSSION The J-M Manufacturing Company, Denison plant, manufactures three different types of pipes: transite, PVC and perma&ran. The permatran plant was not in operation during the days of the survey. The transite plant is operated by one 3-day, 12-hour shift. The PVC plant operates around the clock. Asbestos As can be seen from the sample results presented in Table I, the willow operator was exposed to an asbestos level in excess of the OSHA permissible exposure limitT^ Exposure to asbestos can cause asbestosis, cancer of the lungs and digestive tract, and mesothelioma. ' The management has already recognized the importance of controlling asbestos exposure. A comprehensive medical surveillance program and a respiratory protection program have been implemented. Local exhaust systems have been installed on all the machines. In the past, the willow operator's exposure levels were successfully controlled. The willow operator is required to wear a dust mask. The management has attributed the unusually high exposure level detected during the survey to improper work practices by an inexperienced worker. Due to the reduction of the workforce and change of work schedule, many workers were assigned to new job positions on September 16, 1985. It is recommended that employees be trained and informed on the appropriate work practices at the time of their initial assignment. It should be noted that OSHA issued a proposed standard for asbestos in April 1984 to lower the permissible exposure limit to either 0.2 fibers/cc or 0.5 fibers/cc. Vinyl Chloride, Respirable Dust, Total Dust and Organic Solvents As can be seen from the sample results presented in Tables II, III, IV, and V, the exposure levels to vinyl chloride, respirable dust, total dust and organic solvents were all within OSHA permissible exposure limits. OSHA permissible exposure limits are levels to which nearly all workers may be repeatedly exposed without adverse effects. All the respirable dust samples listed on Table II had an insufficient dust deposit for a free silica analysis. Therefore, OSHA silica permissible exposure limit is not applicable in this case. Exposure limit for respirable total dust is used to evaluate the exposure levels. Noise The results of noise measurements (Table VI) indicate that noise levels exceeded the OSHA permissible exposure limit in many areas. A comprehensive hearing conservation program has been implemented by the management. To assure the protection for the worker's hearing, the hearing conservation program should be continued. : D 002333 21 CONCLUSION Implementation of the above mentioned recommendations should assist you in providing a more healthful working environment and reduce the potential for occupational disease. D 002334 APPENDIX I STANDARDS AND GUIDELINES A complete listing of the appropriate health standards can be found in the following Appendix. Included in this table are the following: 1. Occupational Safety and Health Standards, Subpart Z, CFR Title 29, Section 1910.1000. These standards represent the legal exposure limits as set by the Department of Labor. 2. The American Conference of Governmental Industrial Hygienists (ACGLH) Threshold Limit Values (TLV's) refer to exposure limits as set by this organization. These limits, many of which were adopted by the Department of Labor, are the work of professional personnel in governmental agencies and educational institutions engaged in occupational safety and health . programs. These TLV's should be used as guides in the control of health hazards and should not be used as fine lines between safe and dangerous concentrations. 3. The National Institute of Occupational Safety and Health (NIOSH) has proposed changes in certain standards based on new evidence in regard to human health. These proposed limits are awaiting review, but should be kept in mind as applicable standards for the near future. . D 002335 STANDARDS AND GUIDELINES FOR A IR CONTAMINANTS Vi O 44 XJ av 0) CO 0) 44 o XJ (0 M a ca z iJ w 73 *P 3 XJ 3 8c Co M *P U *-4 CQ Z XJ H CQ a3 CooQ. uo a CQ O. 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