Document gDOVwK0OLx6OZ3px3ZpRoVrV3
'/
.
S.V.
C.V-^9^983
D. V. 9152,904
,CG `32
CODE RT-880-D PKG !___
OCT Z 9 1982
L2H79
<`~"d a t e ~7"" "(l 5t ~n u mb e r )~ <}L20
EST. WT. WBS* UBS.
PROCESSES < t r t -s s o -d <g >
APFROVED^Y' e u k 12-31-s i
TYPED BY: JHH STANDARD HRS. 9.3
A. TIME / M.
PREPARATION NOTES:____ ___________ *__________________ ________
.,'
NON-BLEEDING
EQUIP MENT f
I
I i I ) !
! I I ! ! I' i ! i
I NAME: WATCHUNG RED B
USE I LBS
| NOTE: BATCH MUST BE PRESSED PROMPTLY TO
[
I CONTROL COLOR. DO NOT START IF PRESS WILL I
! NOT BE AVAILABLE WITHIN 3 HRS AFTER MAKING.!
! RECORD:
I
! PRESS WILL BE READY___^__M_____,__PR SUPV (
I START MAKING_______ M_,,___ /______ ^.MAKING SUPV!
I | NOTE: NOTIFY PRESS ROOM BEFORE ROPING OFF
! AREA UNDER V-922
I |
I
I i NOTE: RUN 15* WATER INTO V-904. PUMP WATER i FROM V-904 THRU DISTRIBUTOR. IF WATER DOES ! NOT COME OUT OF ALL DISTRIBUTOR HOLES WITH i FULL FORCE, NOTIFY SUPERVISOR
! I | [ |
i!
I N-CODE |
ACCT LBS
PREP i
! \ RECORD: _~L_BATCHES SINCE SPARKLER LAST
i
I I CLEANED. AFTER 4 BATCHES, CLEAN, DRESS
i
i I SPARKLER & PRE-COAT WITH 154= DICALITE,
I.
| U-FILTER AID
I
! 2r\ OBTAIN FOR S11 2-CHLORD-4-AMINOTQLUENE-5- f
1 yCSULFONIC ACID
!
! 3 Jj BBTAIN FOR S27 3-HYDR0XY-2-NAPHTB0IC ACID 1
i INSTALL DV 4, CV RECORDER 4, CONTROLLER CHART!
777-A i.
1 740-C 1
1 82-C |
921/ ^31
RUN 12* 1120G> WATER INTO V-JX/J ADJ TO 8O-1O0 DEG F
ADD IN 2-3 MIN DRESINATE XX
i 1115 |
I 99-A i 115
'7 I STIR 5 MIN & RECORD PH___LtiL<9-5-10.5) 8 ! STIR 20 MIN OR LONGER TO DISSOLVE FOR S36 !
.RUN 37 <7620) WATER INTO V-922
-i^V-T-199^
WEIGH; IN SODIUM HTDROXID^IN V-^^RUN INI^j y 1
TURN ON AGITATOR 4 STEAM 4. DUMP IN FROM S2 I
<* CHLORO
OT 0
4J 00%
7-D | 226 740-C j 1157
4-AMxNO
TOLUENE _
5-SULFONlC _ ACID
DATE PRINTED: 1/13/32
EQUIP MENT
f PAGE 2 OF 4
I USE Tf -c o d e CG 32 CODE RT-S80-D (G) | LBS i
AGPT LBS
922 i-ej^EOJHP IN ACTIVATED CARBON
3I
IN FILTER AID
{ 25 | 10
I 1 1 3-B 777-A
25 1
CONT. \\jr\_HEAT TO212-214 DEG F WATCH FOAM'!
I
!1>*r'fECORD:
MUST BE +, ADJ IF NECESSARY l
IU
SODIUM HYDROXIDE
ASSUME 50%
7-D
U^T STIR 30 MIN AT 212-214 DEG FT THEN SHUT OFF
% U STEAM WATCH FOAM! NOTE: RECORD SPARKLER
I
PRESSURE
___ PSI* IF NOT ZERO NOTIFY
I ^-SUPERVISOR.
l>f| CIRCULATE 15 MIN OR LONGER THRU SPARKLER
I } UNTIL SQL'N IS CLEAR* MAINTAIN AT 190-195
1 I DEG F FOR S24* RECORD: START.jfiS- _
| -TOTAL MIN__
. CLARITY f antJC
RECORD: HT
F & REC
HI SC 4
\?X W
l \2C | u
la^T WEIGH SOp.yH^JT
fityt
PT-1 FOR S4J> *
iwi0R3>&bi-,; 3U2%DRUM FOR S52 ^ *
M_iJL_____ V-929L FOR S42 M___
ktf/J \jAiL\ \j M-\ [l2H\
| RUN 1* (_J^1g ) WATER INTO
I
CV i L^WOTE USE CV IF MTY, IF CV NOT MTY USE V-904| 5 I24XT WHEN SI 3 IS COMPLETE, PUMP IN V-922 THRU i
WOi
1 SPARKLER, MAINTAIN V-922 AT 190-195,DEG F* f
L' * I ! RECORD: START..4.8!?TM TOTAL MlN____jS.--
i
---------- ----------------------- ------------ ------------------- *-----
902 UN 63* (1648G) WATER INTO V-902
6
WEIGH SODUM HYDROXIDE IN V-926 & RUN. ^N MsSPjlJL.Jt
3_
*4
DUMP IN FROM S3 3-HYDROXY
LOT!
(S*E
' 2-NAPHTHOIC ACID
SSHTa DJ TO 7Q-9jdyDEG F &~Sl TIR TO DISSOLVE
i 725-A |
1 725-A |
1 725-A i
1 2S-D 1
375 44 44
557
7-D 82-C
473 1058
i WHEN S24 COMPLETE, SHUT OFF PUMP & INSERT l
f-922 FOOT-PLUG
i
RUN IN 10* <209G> WATER i HEAT TO 190-195 FI
i CIRCULATE 15 MIN THRU SPARKLER.
!
i CIRCULATE 15 MIN THRU SPARKLER.
I
I *1
904/CVI30BI PUMP V-922 THRU SPARKLER INTO V-904/CV
8||
| I
922 IS^PfiUN IN 5* < 104G) WATER & HEAT TO 190-195 F 1
9 * P I CIRCULATE 15 MIN THRU SPARKLER.
1
%904/CV I 3^p 1^&UMP V-922 THRU SPARKLER INTO V-904/CV V I.! - 133^rWHEN MTY BLOW OUT SPARKLER INTO V-904/CV
DUP050060717
PATE PRINTED : . 1/13/82
EQUIP i flENT |
1' " | PAGE 3 OF 4
CG 32 CODE RT-880-D <G>
1 USE l N-CODE | ACCT
| LBS |
| LBS
WC^CVIS^M DISSOLVE ALKANOL XC IN 20G WATER AT 135-1451
10 i
IF WATER FROM HOT WATER MIXER IN DRUM 6POUR |
CONJ. tl
I IN
I
li 34 IHEAT V-904/CV TO 165-170 F FOR S41
I
32
I| I 133-B | || j|
902 WHEN S28 COMPLETE, MEASURE TRISULPHQIL SOAP | 105 1 39-A J 105
li I
I D^fN CALIBRATED CONTAINER,. SLURRY WITH 46G |
I
{
i ^Kw ATER IN DRUM A POUR INTO V-902
II
i
\WC I STEAM EJECT IN V-921/931 FROM SB
PT-2
EUN SODIUM HYDROXIDE INTO PT l^g^L^rlTJ- TO 20' (72G)
|3#*T STIR 5 MIN OR LONGER FOR S57
i*i. 3
7-D 132
NOTE: IF N-74G-C SOLUTION WAS PUMPED DIRECTLY FROM SPARKLER TO CV AT S'S.23 6 24, OMIT S'S 40 U 41
ER IlTO
___
PUfe V-F04 AT 1 5-1 (TO Ff1
U .DI^miBUTOR laUTO Xy\ AKAf
TAIN 16^rDBAA \\ " ___ :vi- mA^|iNx\__\i-3
ROCHEDRItf ACID FROM S22
\4ZT\J&IR 5 MIN
r*
\AJ^CADJ 1TO 45* (42526) AT 32-38 DEG F
I#<ECORD: TEMP__1\__ F, STICK________ *
IRUN IN N-725-A SODIUM NITRITE FROM S19 AFAP
I L^Wr-10 MIN) & RINSE IN
STIR 20 MIN AT 32-38 F MAINTAINING +CR,
I | +KI Flip S54 RECORD:, TIME START______ _____
I I CR ^T__( + ) KI___3r__< + > NOTE:
i I 1) IF CR-, KI-, ADD 20* "AS IS" INCREMENTS
jJ
RECORD: CR,_____ < + > Kl___ .< + )
Ii
HYDROCHLORIC ACID
ASSUME 32%
i j 2) IF CR+, KI-, ADD 20# *AS IS* INCREMENTS
II
RECORD: CR_____ < + > KI___ _< + )
I SODIUM NITRITE
ASSUME 33%
\vr \ MfMP IN CALCIUM CHLORIDE
1166 !
' 48 JrV>U\iP IN STRONTIUM NITRATE
jgj* 1
ADD FOR MAINTAINING AT 32-38 DEG F DURING \&fkzzoi
FLING
iI
POUR. IN N-725-A SODIUM NITRITE FROM S20
I
I
57-A Lb.
57-A
28-D i____ 725-A
20-A 246-B/E
t a j POUR N-725-A SODIUM NITRITE FROM S21 INTO -902
'i DUMP IN AMMONIUM CHLORIDE STIR 2-3 MIN
I
I I 165-A 1 228
IMMEDIATELY DUPLE 902 THRU UNDERSUFACE
DISTRIBUTOR INTO CV IN 18-22 MIN, MAINTAIN CV AT 32-38 DEG F. RECORD: START.* ^ TOATL MIN,*!
155 |>5WrALL 5/16* ORIFICE IN UNDERSURFACE i ^ADDITION LINE 56 >HN S54 COMPLETE, STIR 30 MIN & RECORD '
W^SE,,*rr__ < + > d ia z o _..j K:..( + ) PHj&A_<5,e-*.>
/K*-i
I !
DUP050060718
DATE PRINTED: 1/13/82
EQUIP MENT
________
USE ACCT
PAGE ,4 OF 4 CG 32 CODE RT-880-D (G)
LBS
I LBS
QV 137
IN N-7-D FROM S39 THRU 5/16' ORIFICE
--- ---------i
15 ^RINSE IN RECORD:___ _____MIN <40-50 MIN)
CUNT
20 MIN & RECORD: Ph Ju ^-<7.-8.5>
'H BELOW 7*0 ADJ TO PH 7*0-8.5 WITH
-D ONLY. RECORD PH_7iA__ ASSUME 50% EIGH SODIUM HYDROXIDE IN V-926 & RUN IN
i 7-D f ii
ASSUME 50%
no i
7-D | 55
15 MIN 6 RECORD: BASE^_fct___< + >
i
IAZO_j h *.__(~> PH____QaJS-L ( 9.0-9.8 > 162 IF PH BELOW 9.0 ADJ TO PH 9.0-9.8 WITH
i
N-7-D ONLY. RECORD PH
SQD-HJM HYDROXIDE
. ASSUME 50%
, 7-D f
URE I 0CTANQL IN CALIBRATED CONTAINER IN
i 37 | 588-A i
37
T TQ, 193-195 DEG F IN 75-80 MIN. RECORD RT <h.-0n~___
I
ORD: HTij&__DEG F & REC74__DEG F
1S5ZZR 60 MIW-AT 193-195 DEG F. RECORD:
RT_*2^___ _
TER 20 MIN S66 STIR
RECORD:
` PHjgtJL-- <8.8-9.3)
PH BELOW 8.8, ADJ TO EH 8.8-9.3 WITH
7-D ONLY. RECORD Ph J&Jo l ___
BlUM HYDROXIDE
ASSUME 50% JAiu i
EN S66 COMPLETE, FLOOD TO 180-190*
\
,,--7-*irT_
7-18,0000
AGITATOR
1
I WHEN INSTRUCTED BY PROCESSING AREA 'HALFWAY i THRU PRESSING I (1) DUMP IN I OCTANOL i (2) STIR 5 MIN I <3> ADVISE PROCESSING TO RESUME PRESSING
10 | 588-A | 10
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