Document gDM1zKY7L8yz3Nx21okqJ52gJ
CG CODE RC-14-A
PKG
EST WGJ STD HRS
LBS TIME
M
PROCESSES {) RC-J4-A () (5 () le- TYPED BY
HNM
() f) <) ()
APPROVED BY JJG
\ - _________ ___________________ _________ ___________________ NON-BLEEPING
3UIPMEMT
N'AMEi NOTE:
"WATCHUNG" RED B
>'
Do not start if press will hot be available within
3 hrs. after makinq. Makinq Supv to review with
P. R. Supv S Record:
Press will be ready
M / P.R.Supv
Start .Makinq
M / Makinq Su pv
USE LBS
N CODE
ACCT* LBS '
i
PREP 1
____
. . ... -... :...............................................
44. ...
Jy ^W^neB&ssary, clean, dress Sparkler & pre-coat with 15#(^ar-vx
JO '%4in for S. 11 ....... ............... rtfe* .iR fa,*/ DmtowrJ
y ^btgin for S 35
73toU ftyAh/AHttw
M j^tpll DV & CV Recorder & Control Ter charts `
'
r yy ............
A A) 1J
777"A 740-D 253-C
921 4 yyW' (100 G) water into V-92] & heat to 80-100F
2
2-3 min
Ah
jrrE 4)
t T. yTtirsB min & Record: pHVl<| (9.5-1Q-5V
i/ %2SCy 20 min or lonqer to dissolve for S 45/)/ _
~TZsr 530-A Tir
922 Me "WTS#' Cf22 G) water into V-922/
3 W4 Weiqh in V~S2$ & run in
M *114" ,
-Ol 0- (^A'iM'77 ["'WokhA
7-0 2f&:
1? Turn on aqitator & steam & dump in from S 2 J '6Wj
740-C //tip
Lo. # 100?
^ '0 y*
i %.4
M l SC 4
CV 5
^.... /,/4.......
" VvTStM3 .
'iKL.Sa -- . ..mA5/L.4 .. ihSro
% r
__V! I2> 4/in ___. ., .___ ______ . _ ... .
(/4rri//irfn
25 l'13-A
US'
pM
" 10 777-A ' 10
212-214U.F Record: HT^ uF; Rec^of. Watch Foam
Ws ^rord: BY
(+) 1f necessary adj to +BY
Assume 50%
4^
mm . 7-D
14 <4ti r 30 min at 212-214UF then shut off steam- .Watch Foam \l/ Circulate 15 min or lonqer thru Sparkler unthl sol'n is
jrAJ^
-pscr
clear4Maintain at 190-195F for S 2Qy
.>
Rord: Start^fcEfc Vk Total Min 4
.Clarity S> `TV
<QAsniU 'httfugr.
, id
> vy leas u^eHa fl4 its in V-928 for S 30 M|-
/'
V/y..n* "'
ilti.JftkloL'rtr- &
ifiiikf-o *yj
:__y
-
}9L *n
water into V- Mip
'
17 complete, pump 1 n V-922 thru Sparkler. Maintainy> J/S22yt^ 13M-lg5^F. Record: StartlQtllC M Total Min iJ^T
904 24yryjp_yyQn(2600g) water into V-904
6 2$y 4vmp in & stir to smooth slurry. isy Add and stir for S 39
( /i /k a f hf'/DsVAXt'O) Assume 50%
STlif
---- .J0* 542-a
7-D
3629 REV.,
x-.r,;. ... X
---**"' *. ------------- (^
: '' ' -4 ' .i___----
DUP050292147
4 V, 'v'W, ,v. C.v. TO1 (903
co32 c o d e ftT-42fl,Mfr pk &.
- ! JflH 2^81 38740
EST. WOT.
3066 LBS.
m%? m
STD. HRS.
TIME -'--J\LJs M
n
MAKING INSTRUCTIONS: BATCH UNIT
D.v. 902, 904
4.-,.-. .~ . **
I PROCESSES
APPROVED BY
|(J/jRT-428>-D <V) 0JG 07-10-78
(>v7r T-139-P
JLL 'DCG'W-10-78 (0) MW 08-11-78
j
U________ ___ _J)
1 TYPED BY
I
..
.''I1
~.............H
IUIPMENT
n ame, WATCHUN6 RED B
Rote:
Do riot start If Dress will not be available within
3 hours after maklna. Making Su d v to review with
P.R. Supv & Record: Press will be readv
_M /
P.R. Su d v
Start Maklna
M 1.....
Maklna Su d v
Prep 1
1
2
3 4
921/931 2
'
g 6
87
Record:
batches since Sparkler last cleaned.
After 5 batches, clean, dress Sparkler & Dre-coatjwith 15#
Obtain for S 11
Obtain for S 40
Install DV & CV Recorder & Controller Charts
Run 101' (100 G, water "into V-
& heat to 80-10QF
&Add In 2-3 min
Stir 5 min Record: d H
TO^OT
Stir 20 min or longer to dissolve for S 43
HON-BLEEDIHG
ULBSES. CONDE ALBcSe.r.
.
777-A 740-C 82-C
125 530-A 125
922 3
f,
10 In &9 Run 35" (722 GV water Into V-922 Welch V-926 run In
M
11 Turn on ag-i-ta--t-o-r-&^st-e-a-m---&--dumrp..Innmfrom S .2.
.%
5r !
7-D 216 *
740-C lioT
Mi sc 4
IT Dump in
13 Dump In
(+)14 Heat to 212-214?
15 Record: BY
Watch foam If necessary ad.i to +BY
" Assume 50%
15 Stir 30 min at ?12-214F. then shut off stepm
Watch Foam
17 Circulate 15 min or longer thru Sparkler until sol'n is
clear. Maintain at 19O-1950t- for S 21
Record: Start
Total Min
Clarity..............
HT OF ft Ree >F
18 Measure
33units in V-928 for S
19 Wei ah in PT for S 36
M.
,M_ ..
% .... %
904/CV
5 ... Note: Use CV if MTY, If CV is not available use V-904
21 When S 17 complete, pump in V-922 thru Sparkler,Maintain
V-922 at 19.0-195#: Record:Start
Total Min
i \ ..
'
,>*
25 113-B ID 777-A
7-D
25 10
28-D 533 725-A 352
. -r
DUP050292148
N 31805.01
EQUIPMENT
p a g e 2 c g 32 c o d e RT-428-B (Vfesr..WGX,
-*
902 n Run 56" (1618 G) water into V-902 6 23 weigh in v-926 & run in 24 Dump In & stir to smooth slurry for S 41
3066 '
M,
l bs.
USE LBS,
N a c Ct .
CODE - . LBS,
% ' 7-D' 165 55T" 542-A "525 ..
922 25 When 5 21 complete, stop pump & insert V-922 foot plug 7 n Run in 12U (247 G) water & heat to lbO-iao^h
904/CV 8
n Pump V-922 thru Sparkler into V-904/CV
2$ When MTV blow out Sparkler into V-904/CV
29 Pour in
_
30 Heat to 165-170QF
60 979-D 60 ..
CV 9
i (
NOTE: If N-740-C sol'n (S'S 20 & 21) was pumped directly from
Sparkler to CV.' omit (S*S 31^4. 32)
31 Run in 1" (95 G) water into V32 Pump V-9Q4 at 165-170F thru undersurface distributor into
CM AFAP (12-15 min}. Maintain 165-170F in CV
33 Run in N-26-D from S 18 in 12-15 min
34 Stir 15 min at 165-170F
35 Adi to 43" (4080 G) at 32-38&F
36 Run in N-725-A from S 19 AFAP (5-10 min)
3,7 Stir 10 min at 32-380F maintaining +CR. +KI_____________
Record: Time Start
CR (+), KI (+)
50 X 330
Note:
T. If CR-. KI-, add 20# "as is" incrementsAssume 32%
Record: CR
(+1. KI
(+)
.2. if CRt. KI-. add 20# "as is" increments
Assume 33%
Record: CR(+1. KI_(+)
38 Dump in
244
4039 Dump in Dump in from S 3 & stir 10 min
470 Lot
57-A
2B- v * 72S-A 246-E 244
65-A 470 82-C 1012
902 4l Dump into V-902 & stir 2-3 min
22iT iror 226
10
CV 42 Immediately after S 41 complete, pump V-902 thru undersurface
11 distributor into CV in 18-20 min. Let CV temp rise freely
Record: Start
Total Min
43 Immediately after S 42 complete, steam eject V-921/931 Into CV
44 Stir 6 min & Record: Diazo ... (-) Base
{+)
d H (9:0-9.81. Temi)
45 If necessary, ad.1 to pH 9.0-9.8
F (50-60F) Assume 50%
7-D
& Record: d H
Assume 32%
M Welsh & pour in
,
47 Heat'to 193-195UF in 65-75 min & Record:HT..... F & Rec__?F
4$ Stir:15 min at 193-195F
Record: Start
28-0 2b 5'88-A' T2S
v
49 Record: pH
(8.8-9.31
*
50 Flood to 180-190" (18.000 G) & stop agitator
51 When Instructed by Processing Area halfway thru pressing. dump in,"stir 5 min, stop agitation, resume pressing .
iy ' 588-A' 10 -
'
; st ar t
1
FtN ~ ' 0PTR
""
arm
....jJMHf
^ ^' *
DUP050292149
cUUlHMfe'NT <
~3t T 8 cv
CG M CODE KL-IA-A
EST, WGT.
-( 77/ l bs .
LBS,
n PT for S 32
3 ItL
..33M3- %
/fofrwH Nyfflinrt
20 complete, stop pump & insert V-922 f&ot plug
________
10 1-3QHF SM*QjuU.jf>.
5fi2a2.g , thh frb11i^pS naa^^kJ^n^MrfHi ?ner--6V
blow out Sparkler into CV
165-170 F
Iu KBc PAL
)
.^-28-P from S 18 in 12-15 min
1 (^fl84fa) at 32-38F using MMeauo
Record:
" Stick Sr
N-725-D from S 23 AFAP (5-10 MinT
lin at 32-38F maintaininiga_:+CR, +KI
Note:
;CR-1+Tt !=--^a^,p(-+!2,0, #,,K."I.A__s_"..T.rnsh^tA.r--,-.i.vn.m(c+cr)?e. ments
.Record: CR~V(+).K! V^T+)
^(2) If Cr+Kl - add 20J. "As is" infir&ments
Record: CR
+TTHE 1W
Assume 32% Assume 33%
^
H?r
60 x 330
2
2^
from S 3 & stir 10 min
Lot J&
VV 1
CODE
LBS,
..725-A 3sa
z z
979-A 21 .57: a
28-0
725-A
65-A ~^0 253-C /q/<:
JSihjL.
maintaining 32-38F thru S 40 C- record vol
" 2gc330
57-A
(363 g) water into V--931 ad] to 90-1I0GF stir 20 min or longer to dissolve for S 44 {XT*nkrrr<u,.
246-B
into V-904
7/i $(a a
32J2-2zD.
Immediate!v couple V-904 thru undersufrace distributor into
min). ftai ntam CV at 32-j8ul- /<QPPaI 1/dJLf/jT
Record: Start ^A#^PTotal Min &Q
5 min & record: Base PH 9 0 UP.0-10.5)
SI , Diazo *' (-T
l&'pH-is below 10.0 adi to p H 10.0-10,5 S Record: p H /V* ^
Assume"50^
J?CrJfr hours
Assume 32?
j^egam eject V-931 Tnto tv trom s 3
45-^ Record:
(10.0-10.5) & if pH is below 10.0 Assume 50%
adi to p H 10.0-10.5 S Record: p H
Assume 32%
--`iaain_fijp.cf .V-q?) from S R i ntn TV Wgftjn in drum S pour in
( ptrfi/joLj
48^ ReaJ^to 193-195F in 70-75 min & Record: HT /;
""Sj>r"T5" mi n at~l'9y-195F
KEC AM.
Record: Start
SE^Jfrggd to 180-190" (t 18,000 g)
&1 Record pH 9-L (3-5-10.0) if Seipw 9,5, adj to pH 9.5-7Q.0
PH Assume 50% pH above lO.O 00 NO I ADJ .
37 S top agitator
When I ris tructed11 by pf Ocessi ncj halfway thru press I hg Dump trr b stir 5 min. Stop agitator & resume pressing
-STA-RT-
m
trrr
3l
21-0
28nr 1zo 28-0 25 588-A V
7-D
70~ 588--A
1(
K 13fi10 -V
&OQ /*
/d yo/^H
DUP050292150
DUP050292151
DUP050292152
N 31805.02
DUP050292153
N 31805.03
DUP050292154
N 31805.04
; DUP050292155
N 31805.05